CN104201979B

CN104201979B - The covering component of solar modules and the solar modules with covering component always become

Info

Publication number: CN104201979B
Application number: CN201410421495.5A
Authority: CN
Inventors: 蔡佳玟
Original assignee: AU Optronics Corp
Current assignee: AU Optronics Corp
Priority date: 2014-08-25
Filing date: 2014-08-25
Publication date: 2016-06-01
Anticipated expiration: 2034-08-25
Also published as: TWI588338B; TW201608091A; CN104201979A; WO2016029487A1

Abstract

A kind of solar modules always becomes to comprise carrier member, solar modules, longitudinal covering members, locking part and horizontal covering members. Solar modules has frame. These frames are fixedly arranged in carrier member, and form longitudinal gap and lateral clearance, and longitudinal gap and lateral clearance have an interlocking area. Longitudinal covering members comprises the first connected covering section and the first card closes section. Longitudinal covering members is arranged at these frames. First covering section lays respectively at the relative both sides of interlocking area and jointly hides longitudinal gap, and the first card conjunction section is positioned at interlocking area. Locking part wears lock two longitudinal covering members and carrier member. Horizontal covering members comprises the 2nd covering section and the 2nd card closes section. 2nd card of horizontal covering members closes section fixing first card and closes section, makes the 2nd covering section be positioned at the relative both sides of interlocking area and jointly hide lateral clearance.

Description

The covering component of solar modules and the solar modules with covering component always become

Technical field

The solar modules that the present invention relates to the covering component of a kind of solar modules (module), particularly a kind of solar modules and have a covering component always becomes.

Background technology

It is also the most cheap energy that sun power can the most easily obtain on the earth at present at last, and therefore sun power becomes one of application energy of being had an optimistic view of by people at present. In the middle of existing technical field, the application of sun power comprises: temperature adjustment, solar cell, soil sanitation, purification of air, purification of water quality and household electricity system etc.; Especially, sun power generating and solar water heater are the most typical Application of Solar Energy examples in modern environment-friendlyhousehold household.

Solar panels are generally installed on the roof section of buildings, so that for sunlight. Solar panels are after the irradiation of sunlight, and the power supply that opto-electronic conversion goes out then can for the current consuming apparatus (such as water-heater, refrigerator etc.) in buildings. Generally only consider due to the installation of solar panels and how solar panels firmly are installed on roof, therefore generally can utilize the assembling frame of solar panels and a large amount of screws that solar panels firmly are installed on roof. Although solar panels can firmly be installed on buildings by this kind of practice, but have no to consider its aesthetic property. Specifically, after solar panels are assembled in roof, the gap produced and assembling frame are revealed in the overall appearance that outer screw all can destroy buildings, and make and have the human consumer installing solar panels demand to step back between each solar panels. Therefore, how to strengthen solar panels be assembled in buildings after aesthetic, and then the installation desire promoting human consumer will be one of the problem that should solve of research staff.

Summary of the invention

The solar modules that the invention reside in the covering component providing a kind of solar modules and have a covering component always becomes, use to solve in prior art, by assembling frame and a large amount of screw, solar panels are assembled in buildings, but destroy the problem of the overall appearance of buildings.

Solar modules disclosed by the present invention always becomes, and comprises at least one carrier member, multiple solar modules, two longitudinal covering members, multiple first locking part and two horizontal covering members. Each solar modules comprises solar panels and a frame. Solar panels are installed in frame, and frame by solar panels around in interior. These frames are fixedly arranged in carrier member, and form a longitudinal gap and a lateral clearance, and longitudinal gap and lateral clearance have an interlocking area. Each longitudinal covering members comprises one first covering section and one first card closes section. First card closes section and is connected to the first covering section, and has two card grooves. Two longitudinal covering members are arranged at these frames of the part of these solar modules. Two first hide section and lay respectively at the relative both sides of interlocking area and jointly hide longitudinal gap, and two first card conjunction sections are positioned at interlocking area. Each first locking part wears lock two longitudinal covering members and carrier member respectively, to make two longitudinal covering members and carrier member fix. Each horizontal covering members comprises one the 2nd covering section and at least one 2nd card closes section. Two the 2nd cards of two horizontal covering members close section and fix these card grooves that two first cards close section, make two the 2nd to hide section and are positioned at the relative both sides of interlocking area and jointly hide lateral clearance.

The covering component of the solar modules disclosed by above-mentioned the present invention and the solar modules with covering component always become, horizontal covering members is assembled on longitudinal covering members by means of only the mode that card closes, make without the need to additionally arranging screw on horizontal covering members, to promote the attractive in appearance of covering component.

Moreover, if when solar modules is assembled in roof, covering component covers the gap between solar modules, it is possible to avoid the external foreign material such as accumulated snow, dust, fallen leaves to be piled up in roof from gap to have influence on the drainage effect on roof. Thus, the problem that ponding can be avoided and cause solar modules to damage.

In addition, by the section of the supporting hook of side stiffener in these frames, and then the assembling intensity of the horizontal covering members of strengthening.

Illustrate in order to demonstration and the principle explaining the present invention about the explanation of content of the present invention and following enforcement mode above, and further explain for the claim of the present invention provides.

Accompanying drawing explanation

The schematic perspective view that the solar modules that Figure 1A is described according to a first embodiment of the present invention always becomes.

Figure 1B is the enlarged diagram of Figure 1A.

Fig. 1 C is the part decomposing schematic representation of Figure 1B.

Fig. 1 D is the schematic top plan view of Figure 1B.

Fig. 2 is the part decomposing schematic representation of Figure 1A.

Fig. 3 to Fig. 8 B is the assembling schematic diagram that the solar modules of Figure 1A always becomes.

Wherein, description of reference numerals is as follows:

10 solar modules always become

20 longitudinal gaps

22 lateral clearances

24 interlocking areas

100 carrier member

110 collision mats

120 assemblies

121 carrying portions

122 locking sections

200 solar modules

210 solar panels

220 frames

The longitudinal covering members of 300a, 300b

310a, 310b first section of covering

320a, 320b first blocks conjunction section

321a, 321b side

322a, 322b end face

323a, 323b bottom surface

324a, 324b card groove

350 assembling spaces

400 first locking parts

410 compress block

420 screws

500 horizontal covering members

510 the 2nd covering sections

520 the 2nd cards close section

521 first limiting plates

522 first surfaces

523 the 2nd surfaces

524 the 2nd limiting plates

525 perforates

600 side stiffeners

610 in conjunction with section

611 combined holes

620 joining sections

630 barb sections

640 sections of supporting

700 the 2nd locking parts

Embodiment

Refer to Figure 1A to Fig. 2. The schematic perspective view that the solar modules that Figure 1A is described according to a first embodiment of the present invention always becomes. Figure 1B is the enlarged diagram of Figure 1A. Fig. 1 C is the part decomposing schematic representation of Figure 1B. Fig. 1 D is the schematic top plan view of Figure 1B. Fig. 2 is the part decomposing schematic representation of Figure 1A.

The present embodiment comprises a carrier member 100, multiple solar modules 200, two longitudinal covering members 300a, 300b, multiple first locking part 400, two horizontal covering members 500, two side stiffeners 600 and two the 2nd locking parts 700. Wherein, two longitudinal covering members 300a, 300b, multiple first locking part 400, two horizontal covering members 500, two side stiffeners 600 and two the 2nd locking parts 700 are referred to as the covering component of solar modules 200.

As shown in Figure 2, carrier member 100 comprises a collision mat 110 and four assemblies 120. These assemblies 120 are to be configured in the way of linear arrangement on collision mat 110. Each assembly 120 has two carrying portion 121 and locking sections 122, and locking section 122 is between two carrying portions 121.

As shown in Figure 1A, each solar modules 200 comprises solar panels 210 and a frame 220. Solar panels 210 are installed in frame 220, and frame 220 by solar panels 210 around in interior. These frames 220 are stacked in each carrying portion 121 of carrier member 100, and form longitudinal gap 20 and a lateral clearance 22, and longitudinal gap 20 has an interlocking area 24 with lateral clearance 22.

As shown in Figure 1B, Fig. 1 C and Fig. 2, the profile of longitudinal covering members 300a, 300b is such as tabular. Longitudinal covering members 300a comprises one first covering section 310a and two first card and closes section 320a. Two first cards close the relative both sides that section 320a is connected to the first covering section 310a, and have two card groove 324a. Specifically, each first card conjunction section 320a has one side 321a, an end face 322a and a bottom surface 323a. Side 321a carries on the back to the first covering section 310a. End face 322a is connected to the relative both sides of side 321a with bottom surface 323a. Two card groove 324a extend towards the first covering section 310a from side 321a, and run through end face 322a and bottom surface 323a.

The structure of longitudinal covering members 300b is similar to the structure of longitudinal covering members 300a, therefore comprises the first covering section 310b and first card equally with the longitudinal covering members 300b of reason and close section 320b. First card closes section 320b and is connected to the first covering section 310b. First card closes section 320b and has one side 321b, an end face 322b and a bottom surface 323b respectively. Side 321b carries on the back to the first covering section 310b. End face 322b is connected to the relative both sides of side 321b with bottom surface 323b. Two card groove 324b extend towards the first covering section 310b from side 321b, and run through end face 322b and bottom surface 323b.

As shown in Figure 1A to Fig. 1 C, two longitudinal covering members 300a, 300b are stacked at these frames 220 of the part of these solar modules 200 respectively. Two first hide section 310a, 310b and lay respectively at the relative both sides of interlocking area 24 and jointly hide longitudinal gap 20, and two first cards close section 320a, 320b and are positioned at interlocking area 24, four cards groove 324a, the 324b making two longitudinal covering members 300a, 300b respectively between two one group form two assembling spaces 350 altogether. Specifically, two card groove 324a of longitudinal covering members 300a mate two card groove 324b of longitudinal covering members 300b respectively, so that single card groove 324a and single card groove 324b forms an assembling space 350 jointly.

As shown in Figure 2, the first locking part 400 comprises one and compresses block 410 and a screw 420. Screw 420 is inserted in and compresses block 410. Each screw 420 through two first hide section 310a, 310b respectively run through hole, and it is locked on each locking section 122 of each assembly 120, to allow longitudinal covering members 300a, 300b be resisted against the part frame 220 of solar modules 200 by compressing compressing of block 410, the part frame 220 of solar modules 200 is made to be located between carrier member 100 and longitudinal covering members 300a or be located between carrier member 100 and longitudinal covering members 300b.

As shown in Figure 1A to Fig. 1 C, each horizontal covering members 500 comprises one the 2nd covering section 510 and two the 2nd cards close section 520. The profile of the 2nd covering section 510 is such as dull and stereotyped shape. Two the 2nd cards close the relative two ends that section 520 lays respectively at the 2nd covering section 510. Each 2nd card closes section 520 and comprises one first limiting plate 521 and one the 2nd limiting plate 524. First limiting plate 521 has one first relative surface 522 and one the 2nd surface 523. 2nd covering section 510 erects (vertical) respectively in the first surface 522 and the 2nd surface 523 of the first limiting plate 521 with the 2nd limiting plate 524, and the 2nd limiting plate 524 has a perforate 525. It is two that 2nd card of the present embodiment closes the quantity of section 520, the relative two ends being connected to the 2nd covering section 510, but not as limit, in other embodiments, the quantity that 2nd card closes section 520 also can be one, is only positioned at wherein one end of the 2nd covering section 510.

Two the 2nd cards of two horizontal covering members 500 close section 520 and are fastened in two the first card conjunction section 320a of two longitudinal covering members 300a, 300b, these cards groove 324a, 324b of 320b, make two the 2nd to hide sections 510 and are positioned at the relative both sides of interlocking area 24 and jointly hide lateral clearance 22. Specifically, first limiting plate 521 is positioned at these cards groove 324a, 324b, and two the 2nd parts hiding section 510 are resisted against end face 322a, 322b that the first card closes section 320a, 320b, and two the 2nd limiting plates 524 block, against first, bottom surface 323a, 323b of closing section 320a, 320b. Thus, longitudinal covering members can limit the horizontal biax freedom of motion of covering members.

In the present embodiment, two the 2nd limiting plates 524 that two the 2nd cards being positioned at interlocking area 24 close section 520 offset each other, to promote assembling intensity, but not as limit, in other embodiments, two the 2nd limiting plates 524 being positioned at interlocking area 24 can also be separated from one another and do not lean.

Moreover, in the present embodiment, although two the first limiting plates 521 that two the 2nd cards being positioned at interlocking area 24 close section 520 there is no these frames 220 being resisted against phase side by side, but not as limit, in other embodiments, two the first limiting plates 521 being positioned at interlocking area 24 also can be resisted against phase these frames 220 side by side, to locate the relative position of two frames 220.

In addition, as shown in figure ip, two first cards of the present embodiment close section 320a, two sides 321a, 321b of 320b contact each other, and the 2nd the card width W 1 of closing section 520 substantially equal the length L length of two cards groove 324a, 324b (i.e. and) of assembling space 350, and the 2nd the card thickness T that closes section 520 substantially equal the width W 2 of two cards groove 324a, 324b, to allow two longitudinal covering members 300a, 300b and two horizontal covering members 500 joining places form closed seam in the way of closely blocking conjunction.

Every side stiffener 600 comprises one in conjunction with section 610, convergence part 620, barb section 630 and two sections of supporting 640. The one end being connected to convergence part 620 in conjunction with section 610, and there is a combined hole 611. Barb section 630 and two sections of supporting 640 are connected to the other end of convergence part 620, and barb section 630 is between two sections of supporting 640, comprises connected one in conjunction with section 610 and a section of supporting 620. The section of supporting 620 is resisted against frame 220 root edge.

Two the 2nd locking parts 700 are each passed through the combined hole 611 of two basic change section 610 and two horizontal covering members 500 are away from two perforates 525 of interlocking area 24, and two barb sections 630 are positioned at lateral clearance 24, and these sections of supporting 640 are resisted against these frames 120 respectively, make two barb sections 630 and these sections of supporting 640 limit two the 2nd and hide the displacement of section 510 away from one end of interlocking area 24.

It is noted that the 2nd limiting plate 524 being positioned at interlocking area 24 can be provided with perforate 525. In the present embodiment, each 2nd limiting plate 524 all has the object of perforate 525, only in order to commonality so that assembler when assembling horizontal covering members 500, the placing direction of horizontal covering members 500 of need not worrying, but this and be not used to restriction the present invention. In other embodiments, each horizontal covering members 500 can also only wherein the 2nd limiting plate 524 of one end there is a combined hole 611.

In addition, each solar modules 200 of the present embodiment takes advantage of the arrangement mode of 2 for 2, but not as limit, in other embodiments, each solar modules 200 also can take advantage of the arrangement mode of m for n, and side stiffener 600 is only used in laterally outer both sides, to strengthen the structural strength of the horizontal covering members of outer both sides, all the other horizontal covering members 500 owing to all being fixed by longitudinal covering members 300a, 300b at relative two ends, therefore without the need to side stiffener 600 reinforcement.

Hereinafter, assembling process solar modules will be introduced always become. Please continue to refer to Fig. 3 to Fig. 8 B. Fig. 3 to Fig. 8 B is the assembling schematic diagram that the solar modules of Figure 1A always becomes.

As shown in Figure 3, carrier member 100 being stacked at a loading end (not illustrating), loading end is such as positioned at roof or ground.

As shown in Figure 4 A and 4 B shown in FIG., these frames 220 of solar modules 200 are positioned in these carrying portions 121 of each assembly 120 respectively, and these frames 220 form longitudinal gap 20 and a lateral clearance 22 jointly. Longitudinal gap 20 and lateral clearance 22 are interlaced with each other and have an interlocking area 24.

As shown in Fig. 2, Fig. 5 A and Fig. 5 B, by the first locking part 400, a longitudinal covering members 300a is fixed on carrier member 100, and hides the longitudinal gap 20 of the wherein side of interlocking area 24. Further, the first card conjunction section 320a of longitudinal covering members 300a is positioned at interlocking area 24.

As shown in Fig. 2, Fig. 6 A and Fig. 6 B, the two of two horizontal covering members 500 the 2nd cards are closed two card groove 324a that section 520 is sticked on the first card conjunction section 320a of longitudinal covering members 300a respectively so that two the 2nd hide section 510 and lay respectively at the relative both sides of interlocking area 24 and jointly hide lateral clearance 22.

As shown in Fig. 7 A and Fig. 7 B, two the 2nd cards two card groove 324b of another longitudinal covering members 300b sticking into two horizontal covering members 500 along the direction indicated by arrow a close section 520, make two the 2nd cards close section 520 and are fixed in two assembling spaces 350 that two longitudinal covering members 300a, 300b are formed. By the first locking part 400, another longitudinal covering members 300b is fixed on carrier member 100 again, and makes the longitudinal gap 20 of another side of the first covering section 310b covering interlocking area 24 of longitudinal covering members 300b.

It should be noted that, above-mentioned horizontal covering members 500 is fixed on longitudinal covering members 300a, 300b by the mode that card closes, except the consumption that can reduce screw 420 is to promote except packaging efficiency, the outward appearance of covering component also can be made comparatively smooth, with promote solar modules always become 10 attractive in appearance.

Moreover, if solar modules 200 is assembled in roof, then covering component covers the gap between solar modules 200, it is possible to avoid accumulated snow or spark to have influence on roof through gap.

In addition, the size that the size match of card groove 324a, 324b closes section 520 in the 2nd card can form an enclosed seam, and then promotes longitudinal covering members 300a, 300b and the covering effect of horizontal covering members 500.

Then, as shown in Figure 8 A and 8 B, by two the 2nd parts 700 that lock two side stiffeners 600 are locked in two the 2nd limiting plates 524 being away from interlocking area 24 respectively in conjunction with section 610, then two barb sections 630 of side stiffener 600 are positioned at lateral clearance 24 to limit the 2nd covering section 510 away from the freedom of motion in the horizontal direction of one end of interlocking area 24, and these sections of supporting 640 are resisted against these frames 120 respectively to limit the 2nd covering section 510 away from the freedom of motion in the vertical direction of one end of interlocking area 24, and then the assembling intensity of the horizontal covering members 500 of strengthening.

Although embodiments of the invention disclose as mentioned above; so and be not used to limit the present invention; any those skilled in the art; without departing from the spirit and scope of the present invention; according to the shape described in the claims in the present invention, structure, feature and quantity when doing a little change, therefore the scope of patent protection of the present invention must be as the criterion depending on the scope that this specification sheets appending claims defines.

Claims

1. a solar modules always becomes, and comprises:

At least one carrier member;

Multiple solar modules, this solar modules each comprises solar panels and a frame, these solar panels are installed in this frame, and this frame by these solar panels around in interior, described frame is stacked in this carrier member, and form a longitudinal gap and a lateral clearance, and this longitudinal gap and this lateral clearance have an interlocking area;

Two longitudinal covering members, this longitudinal direction covering members each comprises one first covering section and one first card closes section, this first card closes section and is connected to this first covering section, and there are two card grooves, described two longitudinal covering members are stacked at the described frame of the part of described solar modules, described two first covering sections lay respectively at the relative both sides of this interlocking area and jointly hide this longitudinal gap, and described two first card conjunction sections are positioned at this interlocking area;

Multiple first locking part, wears described two the longitudinal covering members of lock and this carrier member, respectively to make described two longitudinal covering members and this carrier member fix; And

Two horizontal covering members, this transverse direction covering members each comprises one the 2nd covering section and at least one 2nd card closes section, described two the 2nd cards of described two horizontal covering members close section and fix the described card groove that described two first cards close section, make described two the 2nd to hide section and are positioned at the relative both sides of this interlocking area and jointly hide this lateral clearance.

2. solar modules as claimed in claim 1 always becomes, wherein this first card conjunction section has one side, an end face and a bottom surface, this side back of the body is to this first covering section, this end face is connected to the relative both sides of this side with this bottom surface, described two card grooves extend towards this first covering section from this side, and running through this end face and this bottom surface, described four card grooves of described two longitudinal covering members form two assembling spaces altogether, and described two the 2nd cards close section and are positioned at described two assembling spaces.

3. solar modules as claimed in claim 2 always becomes, wherein the 2nd card conjunction section comprises one first limiting plate and one the 2nd limiting plate, this first limiting plate has one first relative surface and one the 2nd surface, 2nd covering section and the 2nd limiting plate are erected in this first surface and the 2nd surface of this first limiting plate respectively, this first limiting plate is positioned at described card groove, and the 2nd covering section part be resisted against this first card close section this end face, and the 2nd limiting plate against this first card close section this bottom surface.

4. solar modules as claimed in claim 3 always becomes, and described two the 2nd limiting plates being wherein positioned at this interlocking area offset each other.

5. solar modules as claimed in claim 2 always becomes, described two first cards of wherein said two longitudinal covering members close section and contact each other, and the 2nd the card width that closes section substantially equal described two card grooves length and, and the thickness that the 2nd card closes section substantially equals the width of described two card grooves.

6. solar modules as claimed in claim 1 always becomes, and the quantity that wherein this at least one 2nd card closes section is two, and described two the 2nd cards close the relative two ends that section is connected to the 2nd covering section.

7. solar modules as claimed in claim 6 always becomes, also comprise two side stiffeners and two the 2nd locking parts, this side stiffener each comprises one in conjunction with section, one convergence part, one barb section and two sections of supporting, this is connected to one end of this convergence part in conjunction with section, this barb section and described two sections of supporting are connected to the other end of this convergence part, and this barb section is positioned between described two sections of supporting, described two the 2nd locking parts wear lock two basic change section respectively and described two horizontal covering members are away from two the 2nd limiting plates of this interlocking area, and two barb sections are positioned at this lateral clearance, and described in the section of supporting be resisted against described frame respectively, described two barb sections and the described section of supporting restriction described two the 2nd is made to hide the displacement of section away from one end of this interlocking area.

8. the covering component of a solar modules, be suitable for hiding multiple solar modules, described solar modules comprises solar panels and a frame, these solar panels are installed in this frame, and this frame by these solar panels around in interior, described frame is stacked in a carrier member respectively, and form a longitudinal gap and a lateral clearance, and this longitudinal gap and this lateral clearance have an interlocking area, the covering component of this solar modules comprises:

Two longitudinal covering members, this longitudinal direction covering members each comprises one first covering section and one first card closes section, this first card closes section and is connected to this first covering section, and there are two card grooves, described two longitudinal covering members are arranged at the described frame of the part of described solar modules, described two first covering sections lay respectively at the relative both sides of this interlocking area and jointly hide this longitudinal gap, and described two first card conjunction sections are positioned at this interlocking area;

9. the covering component of solar modules as claimed in claim 8, wherein this first card conjunction section has one side, an end face and a bottom surface, this side back of the body is to this first covering section, this end face is connected to the relative both sides of this side with this bottom surface, described two card grooves extend towards this first covering section from this side, and running through this end face and this bottom surface, described four card grooves of described two longitudinal covering members form two assembling spaces altogether, and described two the 2nd cards close section and are positioned at described two assembling spaces.

10. the covering component of solar modules as claimed in claim 9, wherein the 2nd card conjunction section comprises one first limiting plate and one the 2nd limiting plate, this first limiting plate has one first relative surface and one the 2nd surface, 2nd covering section and the 2nd limiting plate are erected in this first surface and the 2nd surface of this first limiting plate respectively, this first limiting plate is positioned at described card groove, and the 2nd covering section part be resisted against this first card close section this end face, and the 2nd limiting plate against this first card close section this bottom surface.

The covering component of 11. solar modules as claimed in claim 10, described two the 2nd limiting plates being wherein positioned at this interlocking area lean each other.

The covering component of 12. solar modules as claimed in claim 9, described two first cards of wherein said two longitudinal covering members close section and contact each other, and the 2nd the card width that closes section substantially equal described two card grooves length and, and the thickness that the 2nd card closes section substantially equals the width of described two card grooves.

The covering component of 13. solar modules as claimed in claim 8, the quantity that wherein this at least one 2nd card closes section is two, and described two the 2nd cards close the relative two ends that section is connected to this first covering section.

The covering component of 14. solar modules as claimed in claim 13, also comprise two side stiffeners and two the 2nd locking parts, this side stiffener each comprises one in conjunction with section, one convergence part, one barb section and two sections of supporting, this is connected to one end of this convergence part in conjunction with section, this barb section and described two sections of supporting are connected to the other end of this convergence part, and this barb section is positioned between described two sections of supporting, described two the 2nd locking parts wear lock two basic change section respectively and described two horizontal covering members are away from two the 2nd limiting plates of this interlocking area, and two barb sections are positioned at this lateral clearance, and described in the section of supporting be resisted against described frame respectively, described two barb sections and the described section of supporting restriction described two the 2nd is made to hide the displacement of section away from one end of this interlocking area.