CN104196248B - Steel pipe column vertical locating device and construction method thereof is inserted after contrary sequence method - Google Patents

Steel pipe column vertical locating device and construction method thereof is inserted after contrary sequence method Download PDF

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Publication number
CN104196248B
CN104196248B CN201410350120.4A CN201410350120A CN104196248B CN 104196248 B CN104196248 B CN 104196248B CN 201410350120 A CN201410350120 A CN 201410350120A CN 104196248 B CN104196248 B CN 104196248B
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steel pipe
pipe column
hydraulic press
vibrator
shaft
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CN104196248A (en
Inventor
戴良军
赵时运
曾伟
钱礼平
陈卫东
崔林钊
余波江
秦旭飞
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Anhui Institute of Architectural Research and Design
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Anhui Institute of Architectural Research and Design
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Abstract

Steel pipe column vertical locating device and construction method thereof is inserted after the present invention relates to a kind of contrary sequence method.This device comprises crane, wire rope, hydraulic press, and the outside at hydraulic press is stretched out in the upper end of steel pipe column, and the lower end of steel pipe column is uncovered; Axisymmetrical along steel pipe column on the shaft stretching out on the upside of hydraulic press of steel pipe column is distributed with vibrator, and all vibrators are all evenly distributed on all sides of shaft along the ring-type tube wall of steel pipe column; The lower end shaft of steel pipe column is laid with disturbance component, and the lower end shaft of steel pipe column is also provided with breach.Guarantee during construction that two rope capacities unanimously and be all in tension, utilize a clamp device of embracing for hydraulic press accurately to locate steel pipe column, and utilize the vibrator arranged in pairs to carry out vertical adjustment, until the verticality of steel pipe column and location meet the demands.Adopt the vertical locating device in the present invention and construction method, be easy to operation and vertical adjustment, and control accurately, to be particularly suitable for the construction and installation of the steel pipe column of major diameter and length.

Description

Steel pipe column vertical locating device and construction method thereof is inserted after contrary sequence method
Technical field
The invention belongs to building pile foundation construction field, after being specifically related to a kind of contrary sequence method, plug in steel pipe column vertical locating device.
Background technology
Contrary sequence method has now been widely used in the Foundation Design of the mega projects such as all kinds of highrise building and subway, as permanent support, its steel pipe column is deepened also to become super large overlength along with the increasing of foundation ditch, and more and more higher to the requirement of steel pipe column verticality, difficulty of construction is also increasing.
Existing steel pipe column verticality generally relies on its deadweight or utilizes simple manual adjustment device to control in the underlying process of steel pipe column, but can not designing requirement be reached to the steel pipe column of major diameter, length length at all, even if there is very little off normal on the method steel pipe column top of this traditional control steel pipe column verticality, (caused by perpendicularity deviation) after the amplification of certain length, also larger off normal is produced by steel pipe column bottom, the steel pipe column top off normal 5mm of such as 25 meters long, then the off normal of steel pipe column bottom and the stake heart may reach 125mm.In addition, steel pipe column produces after off normal, and it is long in time limit, costly that the later stage remedies construction processing.
Therefore, how in the work progress of steel pipe column, obtaining accurate verticality, is the technical problem that those skilled in the art make great efforts to solve always.
Summary of the invention
An object of the present invention is to overcome the deficiencies in the prior art, provides a kind of and can plug in steel pipe column vertical locating device after the contrary sequence method of the long verticality of steel pipe column in foundation ditch of large, the length of accurate adjustment diameter, and this apparatus structure is simple and be easy to operation.
For achieving the above object, present invention employs following technical scheme:
Plug in steel pipe column vertical locating device after a kind of contrary sequence method, comprise crane, for suspending two wire rope and the hydraulic press of steel pipe column in midair, the outside at hydraulic press is stretched out in the upper end of described steel pipe column, and the lower end of steel pipe column is uncovered;
This device also comprises the Steel Pipe Column vibrator being with it arranged on and stretching out on the upside of hydraulic press, described vibrator is arranged in pairs, every pair of vibrator all distributes along the axisymmetrical of steel pipe column, and all vibrators are all evenly distributed on all sides of shaft along the ring-type tube wall of steel pipe column;
The lower end shaft of described steel pipe column is laid with disturbance component, and the lower end shaft of steel pipe column is also provided with the breach inside and outside some connection steel pipe columns.
Preferably, described disturbance component is be installed in the holdfast on pipe column lower end shaft.
Preferably, described breach is set to 4 ~ 8, and breach is all uniformly distributed along the ring-type tube wall of steel pipe column.
Further, the lower end shaft of described steel pipe column is also provided with auxiliary positioning frame, described auxiliary positioning frame is made up of some reinforcing bars, described reinforcing bar is all evenly distributed on all sides of shaft along the ring-type tube wall of steel pipe column, the upper end of arbitrary described reinforcing bar is all welded as a whole with steel pipe column, the lower end of all reinforcing bars all welds together, and the welding position of reinforcing bar lower end is in the downside of steel pipe column.
Further, the reinforcing bar of arbitrary formation auxiliary positioning frame is formed by epimere, stage casing and hypomere, the stage casing of all reinforcing bars is distributed in all sides of steel pipe column and all parallels with the axis of steel pipe column, and the stage casing of all reinforcing bars is all on the periphery of line centered by the axis of steel pipe column.
Two of object of the present invention is to provide and a kind ofly utilizes the construction method of plugging in steel pipe column vertical locating device after above-mentioned contrary sequence method, and it comprises the steps:
1), also positioning hydraulic machine is installed;
2) crane of accurately location, is utilized by steel pipe column vertical lifting on hydraulic press, and guarantee on crane for suspend steel pipe column in midair two rope capacities unanimously and be all in tension, thus now steel pipe column is in the vertical state of nature under self gravitation effect;
3), by hydraulic press, steel pipe column press-in is filled with in the installing hole of pile concrete, when face is built close to pile concrete in the bottom of steel pipe column, utilize the clamp device of embracing of hydraulic press that rear clamping is accurately located at steel pipe column top, again hydraulic press is embraced clamp device to decontrol, after steel pipe column is static, the verticality of repetition measurement steel pipe column and position location, clamp after meeting the demands again, utilizes the pressure of hydraulic press to be inserted by steel pipe column in the pile concrete before initial set;
4), when the compression distance of steel pipe column bottom reaches designing requirement, again decontrol hydraulic press and embrace clamp device, start the symmetrical vibrator being placed on steel pipe column week side simultaneously, steel pipe column is made to swing with vertical adjustment again by vibrator, after the verticality of repetition measurement steel pipe column and position location meet the demands, steel pipe column can be fixed; Otherwise utilize hydraulic press and vibrator again to carry out vertical adjustment and location to steel pipe column, repeat above-mentioned work until the verticality of steel pipe column and location meet the demands.
Beneficial effect of the present invention is:
1), the lower end of steel pipe column is set to uncovered by the present invention, and breach and disturbance component is laid with on the lower end shaft of steel pipe column, then in the construction and installation process of steel pipe column, when steel pipe column inserts pile concrete from top to bottom, pile concrete enters steel pipe column inside, to avoid the situation that steel pipe column can not insert in time because of pile concrete initial set by the breach on the uncovered of pipe column lower end and shaft; Disturbance component on pipe column lower end shaft then plays the effect of stirring pile concrete, to stop concrete coagulation and to enable concrete successfully enter steel pipe column inside through breach.
The said structure of steel pipe column significantly can reduce Cat-in resisting force in the process of construction and installation, thus effectively improves operating efficiency, reduces the construction period.
2), the present invention is also provided with auxiliary positioning frame on the lower end shaft of steel pipe column, auxiliary positioning frame is that halter shape is around on the lower end shaft of steel pipe column, it has following two effects: one, can ensure that steel pipe column inserts in concrete process from top to bottom, hole and stake holes can not be mounted opposite and produce larger inclination, thus after ensureing contrary sequence method, insert substantially overlapping of steel pipe column and both stakes center; Its two, auxiliary positioning frame is surrounded by the reinforcing bar of strip, has certain flexibility, then it is when inserting concrete with steel pipe column, even if off normal appears in steel pipe column, also can not cause and destroy pile wall because rigidity is excessive, so that the phenomenon causing the soil body to cave in occurs, thus ensure that the safety of construction.
In addition, auxiliary positioning frame also has the advantage making simple, with low cost and easy construction.
3), adopt vertical locating device in the present invention and construction method, be easy to operation and vertical adjustment, and control accurately, to be particularly suitable for the construction and installation of the steel pipe column of major diameter and length.
Accompanying drawing explanation
Fig. 1 is the installation structural representation of steel pipe column.
Fig. 2 is the installation site schematic diagram of vibrator.
Fig. 3 is the bottom of steel pipe column structural representation when building face close to pile concrete.
Fig. 4 is the structural representation after steel pipe column inserts pile concrete.
Fig. 5 is the 1-1 generalized section of Fig. 4.
Fig. 6 is the 2-2 generalized section of Fig. 4.
In figure, the implication of label symbol is as follows:
10-hydraulic press, 20-steel pipe column, 21-breach, 22-holdfast
30-auxiliary positioning frame, 31-reinforcing bar, 40-pile concrete, 41-stake top laitance
50-vibrator, 60-wire rope
Detailed description of the invention
Below in conjunction with accompanying drawing, structure of the present invention and the course of work are described further.
Plug in steel pipe column vertical locating device after a kind of contrary sequence method as shown in figures 1-4, comprise crane, for suspending two wire rope 60 and the hydraulic press 10 of steel pipe column 20 in midair, the upper end of described steel pipe column 20 is stretched out in the outside of hydraulic press 10, and the lower end of steel pipe column 20 is uncovered; Steel pipe column 20 shaft stretched out on the upside of hydraulic press 10 is provided with four vibrators 50, four described vibrators 50 in pairs, every pair of vibrator 50 all distributes along the axisymmetrical of steel pipe column 20, and all vibrators 50 are all evenly distributed on all sides of shaft along the ring-type tube wall of steel pipe column 20; The lower end shaft of described steel pipe column 20 is laid with holdfast 22, and the breach 21 lower end shaft of steel pipe column 20 is also provided with inside and outside some connection steel pipe columns 20, described breach 21 is set to four, and four breach 21 are all uniformly distributed along the ring-type tube wall of steel pipe column 20.
As shown in Fig. 1,3,4,6, the lower end shaft of described steel pipe column 20 is also provided with auxiliary positioning frame 30, described auxiliary positioning frame 30 is made up of eight reinforcing bars 31, and described reinforcing bar 31 is all evenly distributed on all sides of shaft along the ring-type tube wall of steel pipe column 20.Arbitrary reinforcing bar 31 is formed by epimere, stage casing and hypomere, and the stage casing of all reinforcing bars 31 is distributed in all sides of steel pipe column 20 and all parallels with the axis of steel pipe column 20, and the stage casing of all reinforcing bars 31 is all on the periphery of line centered by the axis of steel pipe column 20.The upper end of arbitrary described reinforcing bar 31 epimere is all welded as a whole with steel pipe column 20, and the lower end of all reinforcing bars 31 hypomere all welds together, and the welding position of reinforcing bar 31 lower end is in the downside of steel pipe column 20.
As shown in Figure 2 and Figure 3, the angle theta between the hypomere of reinforcing bar 31 and the axis of steel pipe column 20 is 30 °.
The course of work of the present invention is as follows:
1), also positioning hydraulic machine 10 is installed;
2) crane of accurately location, is utilized by steel pipe column 20 vertical lifting on hydraulic press 10, and guarantee on crane for suspend steel pipe column 20 in midair two wire rope 60 length unanimously and be all in tension, thus now steel pipe column is in the vertical state of nature under self gravitation effect;
3), by hydraulic press 10, steel pipe column 20 press-in is filled with in the installing hole of pile concrete, when the end face of face and stake top laitance 41 is built close to pile concrete in the bottom of steel pipe column 20, utilize the clamp device of embracing of hydraulic press 10 that rear clamping is accurately located at steel pipe column 20 top, again hydraulic press is embraced clamp device to decontrol, after steel pipe column 20 is static, the verticality of repetition measurement steel pipe column 20 and position location, again clamp after meeting the demands, utilize the pressure of hydraulic press 10 to insert in the pile concrete before initial set 40 by steel pipe column 20;
4), when the compression distance of steel pipe column 20 bottom reaches designing requirement, again decontrol hydraulic press and embrace clamp device, start the symmetrical vibrator 50 being placed on steel pipe column 20 weeks sides simultaneously, steel pipe column 20 is made to swing with vertical adjustment again by vibrator 50, after the verticality of repetition measurement steel pipe column 20 and position location meet the demands, steel pipe column 20 can be fixed; Otherwise utilize hydraulic press 10 and vibrator 50 again to carry out vertical adjustment and location to steel pipe column 20, repeat above-mentioned work until the verticality of steel pipe column 20 and location meet the demands.
Stake top laitance 41 later stage is cut, and it is high that the end face of pile concrete 40 is design stake top mark.

Claims (3)

1. plug in a steel pipe column vertical locating device after contrary sequence method, comprising crane, for suspending two wire rope (60) and the hydraulic press (10) of steel pipe column (20) in midair, it is characterized in that:
The upper end of steel pipe column (20) is stretched out in the outside of hydraulic press (10), and the lower end of steel pipe column (20) is uncovered;
This device also comprises the vibrator (50) be arranged on steel pipe column (20) shaft stretching out in hydraulic press (10) upside, described vibrator (50) is arranged in pairs, every pair of vibrator (50) all distributes along the axisymmetrical of this steel pipe column (20), and all vibrators (50) are all evenly distributed on all sides of shaft along the ring-type tube wall of steel pipe column (20);
The lower end shaft of described steel pipe column (20) is laid with disturbance component, and the lower end shaft of steel pipe column (20) is also provided with the breach (21) inside and outside some connection steel pipe columns (20);
Described disturbance component is for being installed in the holdfast (22) on the shaft of steel pipe column (20) lower end;
Described breach (21) is set to 4 ~ 8, and breach (21) is all uniformly distributed along the ring-type tube wall of steel pipe column (20);
The lower end shaft of described steel pipe column (20) is also provided with auxiliary positioning frame (30), described auxiliary positioning frame (30) is made up of some reinforcing bars (31), described reinforcing bar (31) is all evenly distributed on all sides of shaft along the ring-type tube wall of steel pipe column (20), the upper end of arbitrary described reinforcing bar (31) is all welded as a whole with steel pipe column (20), the lower end of all reinforcing bars (31) all welds together, and the welding position of reinforcing bar (31) lower end is immediately below steel pipe column (20).
2. plug in steel pipe column vertical locating device after contrary sequence method according to claim 1, it is characterized in that: the reinforcing bar (31) of arbitrary formation auxiliary positioning frame (30) is formed by epimere, stage casing and hypomere, the stage casing of all reinforcing bars (31) is distributed in all sides of steel pipe column (20) and all parallels with the axis of steel pipe column (20), and the stage casing of all reinforcing bars (31) is all on the periphery of line centered by the axis of steel pipe column (20).
3. insert a construction method for steel pipe column vertical locating device after utilizing the contrary sequence method described in claim 1 or 2, it comprises the steps:
1) also positioning hydraulic machine (10), is installed;
2) crane of accurately location, is utilized by steel pipe column (20) vertical lifting on hydraulic press (10), and guarantee on crane for suspend steel pipe column (20) in midair two wire rope (60) length unanimously and be all in tension, thus now steel pipe column is in the vertical state of nature under self gravitation effect;
3), by hydraulic press (10), steel pipe column (20) press-in is filled with in the installing hole of pile concrete, when face is built close to pile concrete in the bottom of steel pipe column (20), utilize the clamp device of embracing of hydraulic press (10) that rear clamping is accurately located at steel pipe column (20) top, again hydraulic press is embraced clamp device to decontrol, after steel pipe column (20) is static, the verticality of repetition measurement steel pipe column (20) and position location, again clamp after meeting the demands, the pressure of hydraulic press (10) is utilized to insert in the pile concrete (40) before initial set by steel pipe column (20),
4), when the compression distance of steel pipe column (20) bottom reaches designing requirement, again decontrol hydraulic press and embrace clamp device, start the vibrator (50) that symmetry is placed on steel pipe column (20) all sides simultaneously, steel pipe column (20) is made to swing with vertical adjustment again by vibrator (50), after the verticality of repetition measurement steel pipe column (20) and position location meet the demands, steel pipe column (20) can be fixed; Otherwise utilize hydraulic press (10) and vibrator (50) again to carry out vertical adjustment and location to steel pipe column (20), repeat above-mentioned work until the verticality of steel pipe column (20) and location meet the demands.
CN201410350120.4A 2014-07-22 2014-07-22 Steel pipe column vertical locating device and construction method thereof is inserted after contrary sequence method Active CN104196248B (en)

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CN104674845A (en) * 2015-02-09 2015-06-03 中国建筑第八工程局有限公司 Auxiliary construction method for hydraulic vibration reverse inserting column
CN106499185B (en) * 2016-11-10 2019-01-04 广东省工业设备安装有限公司 A kind of steel pipe height throws no vibrated concrete and pours funnel
CN108149679A (en) * 2018-01-18 2018-06-12 中国建筑西北设计研究院有限公司 A kind of construction for inserting special reinforcing bar rear in the plain concrete of CFG
CN113832988A (en) * 2021-09-24 2021-12-24 中电建路桥集团有限公司 Self-correcting recyclable steel casing system for verticality in karst cave area and correcting method

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Publication number Priority date Publication date Assignee Title
JPH0849235A (en) * 1994-08-04 1996-02-20 Toyo Techno Kk Inclination adjusting device in construction method for building up permanent substractural column
CN1119690A (en) * 1995-09-27 1996-04-03 福州市建筑设计院 Reinforced concrete post containing steel pipe high-strength column for basement building and construction method
JPH11130399A (en) * 1997-10-31 1999-05-18 Kayaba Ind Co Ltd Hydraulic moving device for positioning
CN101736762A (en) * 2008-11-20 2010-06-16 上海市第二建筑有限公司 Intelligent verticality adjusting method and device of ultra-deep topdown construction method stand column pile
CN102704479A (en) * 2012-06-12 2012-10-03 张永忠 Hydraulic hammering type concrete cast-in-place pile equipment
CN203546728U (en) * 2013-10-28 2014-04-16 中国建筑第四工程局有限公司 Improved installation fixing device of top-down steel pipe column
CN204040499U (en) * 2014-07-22 2014-12-24 安徽省建筑科学研究设计院 Steel pipe column vertical locating device is inserted after contrary sequence method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0849235A (en) * 1994-08-04 1996-02-20 Toyo Techno Kk Inclination adjusting device in construction method for building up permanent substractural column
CN1119690A (en) * 1995-09-27 1996-04-03 福州市建筑设计院 Reinforced concrete post containing steel pipe high-strength column for basement building and construction method
JPH11130399A (en) * 1997-10-31 1999-05-18 Kayaba Ind Co Ltd Hydraulic moving device for positioning
CN101736762A (en) * 2008-11-20 2010-06-16 上海市第二建筑有限公司 Intelligent verticality adjusting method and device of ultra-deep topdown construction method stand column pile
CN102704479A (en) * 2012-06-12 2012-10-03 张永忠 Hydraulic hammering type concrete cast-in-place pile equipment
CN203546728U (en) * 2013-10-28 2014-04-16 中国建筑第四工程局有限公司 Improved installation fixing device of top-down steel pipe column
CN204040499U (en) * 2014-07-22 2014-12-24 安徽省建筑科学研究设计院 Steel pipe column vertical locating device is inserted after contrary sequence method

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