CN104193165B - A kind of application of composition in the high intensity, the plate glass of low-viscosity for having environmental protection and energy-saving and emission-reduction - Google Patents

A kind of application of composition in the high intensity, the plate glass of low-viscosity for having environmental protection and energy-saving and emission-reduction Download PDF

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CN104193165B
CN104193165B CN201310244014.3A CN201310244014A CN104193165B CN 104193165 B CN104193165 B CN 104193165B CN 201310244014 A CN201310244014 A CN 201310244014A CN 104193165 B CN104193165 B CN 104193165B
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glass
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plate glass
viscosity
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CN104193165A (en
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杨德宁
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Shenzhen Qianhai Fawei New Material Technology Co ltd
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Abstract

The present invention proposes a kind of plate glass, it is characterised in that:Count as weight percents, the content of boron oxide is 0 3.9% in the plate glass, the content of sodium oxide molybdena is 0.01 14%, iron oxide content is 0.01 5%, the content of fluorine oxide is 0%, and content of magnesia is 7 22.2%, and alumina content is 0.01 39%, the content of silica is 1.9 times 4.1 times of calcium oxide content, and the content of calcium oxide is 1.0 times 1.8 times of the content of magnesia;The annealing temperature lower limit of the glass is 550 DEG C 710 DEG C;The thickness difference of the glass is less than 0.3mm;Its water absorption rate is in the range of 0 0.3%;Its rupture strength is up to 50 180Mpa.

Description

A kind of composition is flat the high intensity, low-viscosity for having environmental protection and energy-saving and emission-reduction Application in glass sheet
The application is Application No. CN201110060944.4, entitled " to have high annealing point and environmental protection and energy-conservation to subtract Point of the plate glass and preparation method of the high intensity high-flatness low-viscosity of row and display screen, photovoltaic solar device " Case application.
Technical field
The present invention relates to the sodium oxide molybdena having in predetermined essential special scope, iron oxide, aluminum oxide, silica, Calcium oxide, magnesia or the spy also between titanium oxide, the composition of barium monoxide and predetermined silica, calcium oxide, magnesia The technical scheme of the composition of different proportionate relationship, overcome various traditional must constitute the skill of fluxing composition with sodium or boron composition Art prejudice, key is to employ to silicon, calcium, and a kind of proportionate relationship of magnesium composition key element changes the technical scheme of invention, and right The technical scheme of the omitting elements invention of sodium or boron composition, generating expect new has high annealing point property and fluxing function , again can be in energy-conservation, without boron toxic gas emission or the eutectic of high content aluminum oxide and the product strength of generation rise 1-3 times On the premise of the feature of environmental protection and high-quality quality control, 10-30 times of investment and production efficiency is increased, and produce new product property and new Purposes and function, form a kind of plate glass and preparation method thereof and display screen, the photovoltaic solar device using the glass Base plate glass and cover glass.
This technology invention is exactly to disclose and propose a kind of change to silicon, calcium, the proportionate relationship of magnesium technology essential factor to invent, Compare this several key element of all existing plate glass technologies, the selection of the narrow scope of proportionate relationship between silicon, calcium, magnesium end value Invention, and the omission of traditional fluxing composition such as sodium, boron is invented, and the new selection of other compositional ranges is invented, in flat board In the various new applications of glass, disclose new product property and generate unexpected multiple technologies effect
Background technology
Using floating process, horizontal drawing technique, lattice-method process, press over system technique, the modern flat-panel building of calendering technology production With industrial plate glass, such as (1) Door for building, window, cladding glass, (2) automobile and ship glass, (3) high ferro glass Glass, (4) LCD display glass, (5) PDP display screen glass, (6) TFT display screen glass and smart mobile phone and iPad's is high-strength Face glass, (7) artistic glass etc. are spent, it has significant deficiency on the formula of production technology, there is a kind of technology prejudice, entirely Silica composition is all melted using sodium oxide molybdena or boron oxide composition, traditional technology in melting process, to eutectic into Part composition, have technology prejudice and limit to its be confined to silicon, calcium, magnesium, aluminium intrinsic component, and add 13% or so oxygen When changing the boron oxide of sodium or 8-15% or so, but viscosity is still very high, dare not more add a large amount of aluminum oxide compositions to lift production Product intensity and annealing point, because of that if will make the production at a temperature of the uncontrollable more high viscosity of product of prior art Product quality and yield, and energy-saving effect is very poor, and intensity is also poor, and especially boron composition largely volatilizees, and makes all existing alkali-free boron Glass production has serious environmental problems.
(1), existing alkali-free boron glass technology, the nothing of especially representational US2002/0011080A1 LCDs Alkali glass, in composition technical scheme, its proprietary material points out that silica reaches 40-70%, in all actual this kind of products In boron glass and embodiment, the ratio of silicon is all in as many as 60-70%, and boron oxide content is 5-20%, in practice, oxygen Changing boron, content reaches 8%-15% in the product.Boron oxide is mainly reached fluxing purpose by it to substitute sodium oxide molybdena composition, and Such as more than 8% boron composition, 2-3 times is just must be added on raw material, has to add 25- if the glass of 10% Boron contents The raw material (because most of can be changed into toxic gas volatilization in high temperature) of the content of 30% boron oxide.One of its technological deficiency It is that its silicone content is too high, is extremely difficult fusing;The two of its technical defect, are that can cause the heavy damage of environmental protection;Its technology lacks Three fallen into are, when boron composition reaches 5-20%, can be molten bath heavy corrosion (so all present TFT liquid in real production Crystal display high boron glass molten bath one-year age will cold repair, this has resulted in work efficiency, the serious problems of cost.Especially exist When producing flat panel Liquid Crystal display screen boron glass, and the composition of boron is too high, in the case of same alumina content, can make Intensity declines one times;And all existing liquid crystal display panel glass, due to the high content of boron, it can only be produced with press over system, Its yield only 6-10 ton days, are less than 5% production capacities of floating process (such as 150 minimum ton days).And only one bar 6- The press over system production line of 10 ton days, equipment cost is also higher by 2-3 times than the float glass line of 150 ton days.So how in liquid crystal glass In glass production, cost declining simultaneously greatly improves efficiency, can the ability cold repair in 10 years as common float glass technology, and reduce viscous Degree, energy-conservation, the industry problem for extremely thirsting for solving into people.
(2), existing calcium sodium plate glass, such as [1] Door for building, window, cladding glass, [2] automobile and ship glass, [3] high ferro glass, [4] PDP display screen glass, [5] artistic glass etc., due to the understanding limitation to its melt composition, found With high son 150C-200C of the present invention of viscosity temperature in row's bubble homogenization process, energy consumption greatly, per kilogram energy consumption up to 1500 kilocalories or Up to more than higher than 1500 kilocalories.
(3), in vehicle glass, the application of bullet train glass, the rupture strength of existing industrial glass product, anti-impact It is also that can not reach very high request to hit performance, and safety guarantee is not high if vehicle glass intensity difference, boat glass often have by There is very big gap in the accident that wave is broken up, the requirement level especially on vehicle glass to shock resistance.
(4), because the rupture strength of existing industrial glass product is low, (typically in 50MPa or so, some 50MPa are not To), shock resistance is worse, so in the glass applications of the window of aircraft forward and left and right, to add it is very thick, thus Weight is increased, the deadweight of influence aircraft has an effect on the definition of sight.
(5) and in the application of building, because the annealing point of existing glass product is low and limitation of its strength character, its Using scope also by great limitation, also oriented lightening, high intensity, the necessity developed in energy-conservation.
(6), prior art flame resistant glass or have rises suddenly stove glass sheet, stove glass or micro- glass stove glass and the kitchen of temperature Or dinner table face glass, the expansion rate of existing calcium soda-lime glass do not have the linear character of excellent uniform rising and decline, viscoelastic Property change greatly, have the defect easily burst, so the application existing defects of this respect.
(7), in addition, a kind of existing Publication No. CN1053047A's " has the crystallization of natural-marble-like surface patterns Glass and its production method " patent application, its technique is just determined and determined on its inevitable product defects, rather than product composition Its product defect.
1st, its technique is expressed as preserving pieces of glass material in moulding box, crystallization is entered internal from glass surface, And frit is fuse with one another-combines, frit size ... is controlled, obtaining has marble, the outward appearance of granite decorative pattern.And And this file has the mould frame of the statement of mass crystallization technical process, it is seen that it uses particle and glues a kind of brilliant color of liquate The technique of firework line devitrified glass.
What its chromatic pattern and opaque product feature were apparently not determined by material composition, stated by application documents Process in add determine the crystal of its product, colour He Hua Pattern, institute from each glass particle surface to internal Crystal is all overgrowed with its each particulate material from outside to inside, is never transparent, good 65%- is not likely to be breached 95% visible transmission than product, and need to overcome these blocks to fall into.
The content of the invention
In view of the defect and deficiency of above-mentioned prior art, the present inventor is manufactured for many years based on such product design is engaged in Pragmatic experience and professional knowledge, are actively subject to research and innovation, to overcome shortcomings and deficiencies of the prior art, multiple solving After miscellaneous production technology problem, the technical scheme with novelty is proposed, by floating process or horizontal drawing technique or press over system Technique or the oxygen having in predetermined essential special scope with practical value of lattice-method process or calendering technology production Change aluminium and containing sodium oxide molybdena, iron oxide, silica, calcium oxide, magnesia or also titanium oxide, the composition of barium monoxide and pre- The innovative solution of the composition of specific proportions relation between fixed silica, calcium oxide, magnesia, and overcome various Traditional composition co-solvent components make the technology prejudice of hydrotropy composition etc. with that must use sodium or boron, and can produce expectation not 1.3 times of high annealing point property and hydrotropy or congruent melting body function and the product strength of the generation rising of the flat glass product arrived, The technique effect of environmental protection, energy-saving and emission-reduction etc..
The first embodiment of the present invention provides a kind of plate glass, it is characterised in that:The glass bag silicon oxide-containing, oxidation Calcium, magnesia, aluminum oxide, iron oxide, the composition of sodium oxide molybdena, are counted as weight percents, and the content of boron oxide is in the glass 0-3.9%, the content of sodium oxide molybdena is 0.01-14%, and iron oxide content is 0.01- 5%, and the content of fluorine oxide is 0-2.8%, Content of magnesia is 8.1-22.2%, and alumina content is 0.01-39%, and the content of its silica is the 1.9 of calcium oxide content - 4.1 times again, the content of calcium oxide is 1.2 times -1.6 times of the content of magnesia;The annealing temperature lower limit of the glass (absorbs heat Peak origin temp) it is 550 DEG C -710 DEG C;The thickness difference of the glass is less than 0.3mm;Its water absorption rate is in the range of 0-0.3%; Its rupture strength reaches 50-180MPa.
Plate glass according to a first embodiment of the present invention, wherein, (1), count as weight percents, in its product content: 1. magnesia accounts for 7-20%, and 2. calcium oxide is that in the range of 1.0 times -1.8 times of magnesia, 3. silica is the 2.6 of magnesia In the range of times -5.6 times, 4. silica is that in the range of 2.2 times -3.8 times of calcium oxide, 5. aluminum oxide is 0.1-30%, 6. Sodium oxide molybdena is 0-18%, and 7. barium monoxide is 0-5%;(2), the strain point temperature of its product is in the range of 560 DEG C -720 DEG C; (3), the water absorption rate of its product is in the range of 0- 0.001%;(4), count as weight percents, magnesia, oxidation in its product Calcium, the content summation of three kinds of compositions of silica reach 51%-100%.
Plate glass according to a first embodiment of the present invention, wherein, count as weight percents, in its product content:Oxidation Calcium is 1.15 times -1.8 times of magnesia.
Plate glass according to a first embodiment of the present invention, wherein, count as weight percents, the content of calcium oxide is oxidation 1.0 times -1.6 times of the content of magnesium, more preferably 1.2 times -1.5 times.
Plate glass according to a first embodiment of the present invention, wherein, the fluctuating of the percent ripple of the glass in 20ram distances Spend for 0-0.03mm.
Plate glass according to a first embodiment of the present invention, wherein, count as weight percents, the content of sodium oxide molybdena is 0.01-0.99%.
Plate glass according to a first embodiment of the present invention, wherein, count as weight percents, the content of sodium oxide molybdena is 0.01-2%.
Plate glass according to a first embodiment of the present invention, wherein, count as weight percents, the content of sodium oxide molybdena is 2- 8%.
Plate glass according to a first embodiment of the present invention, wherein, count as weight percents, the content of sodium oxide molybdena is 2- 14%.
Plate glass according to a first embodiment of the present invention, wherein, count as weight percents, the content of aluminum oxide is 10- 19%.
Plate glass according to a first embodiment of the present invention, wherein, the thickness of the glass is 0.3-1.8mm.
Plate glass according to a first embodiment of the present invention, wherein, the thickness of the glass is 1.8mm-5mm.
Plate glass according to a first embodiment of the present invention, wherein, the thickness of the glass is 5-20mm.
The second embodiment of the present invention provides a kind of preparation method for preparing above-mentioned plate glass, it is characterised in that:Step 1, various needed for the configuration of the glass formula be confused according to any one of first embodiment have predetermined essential special model Sodium oxide molybdena, iron oxide, aluminum oxide, silica, calcium oxide, magnesia in enclosing or also titanium oxide, the composition of barium monoxide and The raw material of the composition of specific proportions relation between predetermined silica, calcia magnesia, in correspondence after blended stirring Melted in the fusion temperature of each glass formula, form the glass metal of predetermined viscosity, then be homogenized, clarified, discharge bubble, formation can The molten mass of flowing;Step 2, using floating process, horizontal drawing technique, lattice-method process, calendering technology, press over system technique, in it is any Technique is planted to be molded glass.
Method according to a second embodiment of the present invention, wherein, the step 1 includes:By the standby all kinds of raw materials of institute, it is positioned over Among respective material container, make various raw materials by feedstock transportation line, after metering, in the feeding raw material mixing of required ratio In agitating device, enter after stirring mixing in the big expects pipe or feed bin that load dispensing;The raw material worked good is set to enter in molten bath, Corresponding to the fusion temperature fusing of each glass formula, the glass metal of predetermined viscosity is formed, then is homogenized, clarifies, discharges bubble, shape Into flowable molten mass;Floating process is used in step 2:Tin kiln must also be made ready beforehand in the art, in the process of step 1 Afterwards, make the flowable molten mass of the afterbody in molten bath flow into tin kiln drop down it is flat, polish, draw thin technical process, and through drawing Side machine leads drawing and the traction of hauling machine the direction of process stipulation, pulls out molten tin bath, and through progressively cooling, annealing, after cooling, It is cleaved, you can the glass is made.
Method according to a second embodiment of the present invention, wherein, count as weight percents, the content of aluminum oxide is small in the glass In equal to 30%, the glass is 10 in viscosity0.5Temperature when (Pa Sec) is 1480 DEG C -1640 DEG C;Viscosity is 101(handkerchief Second) when temperature be 1410 DEG C -1600 DEG C;Viscosity is 102Temperature when (Pa Sec) is 1180 DEG C -1340 DEG C;Viscosity is 103 Temperature when (Pa Sec) is 1040 DEG C -1220 DEG C;The thickness difference of the glass is less than 0.3mm;The visible transmission ratio of the glass In the range of 40%-95%;The water absorption rate of the glass is in the range of 0-0.3%;The annealing temperature lower limit of the glass (is inhaled Thermal spike origin temp) it is 550 DEG C -710 DEG C;The rupture strength of the glass is 50-180MPa;The thermal coefficient of expansion of the glass exists The difference of 150 DEG C -300 DEG C of two ends numerical value is million/1.0- 3.0/1000000ths;In 550 DEG C -600 DEG C of two ends numerical value Difference be million/1.0- 2.8/1000000ths.
The third embodiment of the present invention provides LCDs, including:Array base palte, the array base palte include substrate and Dot structure in the substrate, the substrate is the glass plate manufactured according to a kind of plate glass of any one of first embodiment; Filter substrate, color-filter layer of the filter substrate including substrate and on this substrate, the substrate is to implement according to first A kind of glass plate of plate glass manufacture of any one of example;Liquid crystal layer, be folded in the array base palte and the filter substrate it Between;And back light source system.
The fourth embodiment of the present invention provide photovoltaic solar device, the photovoltaic solar device comprising solar cell with And utilize the glass substrate or outside jacket plates of the glass manufacture according to any one of above-described embodiment.
Brief description of the drawings
Fig. 1 is a kind of floor map of final sheet of the invention.
Fig. 2 is a kind of schematic flow sheet of the floating process shaping of the preparation technology of plate glass of the invention.
Fig. 3 is a kind of side diagrammatic cross-section of the state of the floating process shaping of the preparation technology of plate glass of the invention.
Description of reference numerals
1:Plate glass
2:Feed bin charging aperture
3:Feed bin
4:The predetermined mixed material prepared
5:Raw material enters the molten bath kilneye in molten bath
6:Molten bath kiln
7:Guiding gutter
8:Molten tin bath
9:Transition roller table
10:Annealing kiln
11:Cut panel sub-assembling platform
12:Float line matrix
Embodiment
Below, embodiments of the invention are described in detail (in addition, in this manual, unless specifically stated otherwise, glass The content of various compositions is weight percentage in glass).
First embodiment
Plate glass, glass bag silicon oxide-containing, calcium oxide, magnesia, the oxygen are provided according to one embodiment of the invention Change aluminium, iron oxide, the composition of sodium oxide molybdena, count as weight percents, the content of boron oxide is 0-3.9%, oxidation in the glass The content of sodium is 0.01-14%, and iron oxide content is 0.01-5%, and the content of fluorine oxide is 0-2.8%, and content of magnesia is 8.1-22.2%, alumina content is 0.01-39%, and the content of its silica is 1.9 times -4.1 times of calcium oxide content, oxidation The content of calcium is 1.2 times -1.6 times of the content of magnesia;The annealing temperature lower limit (i.e. endothermic peak origin temp) of the glass is 550℃-710℃;The thickness difference of the glass is less than 0.3mm;Its water absorption rate is in the range of 0-0.3%;Its rupture strength reaches 50- 180Mp。
And the plate glass of all prior arts, such as calcium soda-lime glass, PDP glass, the alkali-free boron glass of liquid crystal display with The technology essential factor of technical solution of the present invention has different (referring to rear table 1, table 2, table 3) at 3-5 or 4-5
Viscosity performance
The measure of viscosity rotates high-temperature viscosimeter using U.S. THTA in the embodiment of the present invention.
From table 1, table 2, table 3 example can, from several crucial viscosity datas comparatively speaking (in alumina content up to 28% When following):
(1), fusion temperature:A kind of plate glass viscosity according to embodiments of the present invention is 100.5Temperature when (Pa Sec) Spend for 1540 DEG C -1620 DEG C;Viscosity is 101Temperature when (Pa Sec) is 1450 DEG C -1520 DEG C.
The manufacturing enterprise of PDP and TFT liquid crystal panel glass, in Application No. 2008801044692, (publication No. is The content of the patent of " glass plate and its manufacture method and the manufacture method of TFT panel " CN101784494A) and existing In technology liquid crystal display alkali-free boron glass actual product, due to viscosity 105(Pa Sec) and 101The fusion temperature of (Pa Sec) It is much higher than 1650 DEG C -1700 DEG C, so do not measured using U.S. THETA rotation high-temperature viscosimeters at all;Especially conventional calcium Soda-lime glass (the viscosity 10 that salic only 1%) can only be measured1.5Temperature when (Pa Sec) is 1580 DEG C of fusion temperature.Its Stated in specification page 14, it 102Preferably 1690 DEG C, preferably 1670 DEG C of (Pa Sec) temperature.This is that all are complete The base value of the viscosity of the existing liquid crystal display glass in portion, its glass melting temperature is not only above the present invention 100.5(Pa Sec) or 101(handkerchief Second) temperature of viscosity, and be several Baidu of difference viscosity it is bigger from clarification, the viscosity 10 of exhaust bubble2(Pa Sec) When temperature, each example of the aluminum oxide of the present invention when within 28 is 1230 DEG C -1300 DEG C, and the low calcium sodium of above-mentioned prior art Glass is at 1380 DEG C -1400 DEG C, and alkali-free high boron glass does not all measure (it is all higher than 1600 DEG C) at all using tester, PDP Glass is by its above-mentioned compare patent preferably preferably 1690-1670 DEG C.
From shaping viscosity 103Temperature when (Pa Sec), each example of the alumina content of the present invention when within 28% be 1090 DEG C -1160 DEG C, and existing calcium soda-lime glass is 1210 DEG C -1250 DEG C, alkali-free high boron glass and PDP glass are all up to 1380 ℃-1420℃.It because viscosity performance of the present invention is well a lot, so professional both knows about, can produce, control than prior art Go out less air blister defect, be less cut a little, more preferable percent ripple, more preferable quality and can produce and there are product the plate glass of more preferable yield rate It is thinner such as 0.5mm, 0.3mm, 0.2mm display screen glass that quality guarantee hinders.
Strength character
The present invention especially because when the content that can increase aluminum oxide reaches 19-28%, Strong degree can of about 140- 160MPa or 180MPa, is much higher than 2-3 times of various prior art plate glass intensity, and due to viscosity temperature also compared with prior art only It is low 150 DEG C -250 DEG C during 1-25% alumina contents, if so viscosity of technical solution of the present invention formation alkali-free high boron glass When, that should also have equivalent to adding the larger sky that aluminum oxide rises to the 29-39% viscosity space that can be melted and intensity Between.The rupture strength of this specification and glass of the embodiment of the present invention, by sample being cut into 50mm × 50mm × 5mm small bar, Using rupture strength instrument, determined by standard GB/T3810.4-2006.
The high boron product of alkali-free of prior art, because of the volatilization process of boron oxide composition, can cause the inequality of composition, make oxidation The material network structural damage that aluminium is participated in, largely effects on due intensity.
Also intensity poor major reason when this is alkali-free high boron glass aluminum oxide containing 7-15%.
It is also that technical solution of the present invention can the advantage place for being conducive to strength enhancing without boron composition above.
Coefficient of expansion linear character of the present invention is protruded, and different temperatures interval is changed very little.
The coefficient of expansion of glass according to embodiments of the present invention is determined according to standard GB/T7320.1-2000.
(1), conventional art prejudice mainly with plus aluminum oxide composition to lift strain point temperature, (strain point temperature is in glass The lower limit for the temperature that glass is annealed when being molded to glass), and strain point is lifted up to 550 DEG C -600 DEG C or up to 600 DEG C -650 DEG C Or more than 650 DEG C of purpose is to solve at a higher temperature, not having excessive deformation when product is drastically heated or cooled down Or burst.But the technical scheme of the present invention there can be more preferable coefficient of expansion linear character, the glass viscoelastic of very little is produced Property mutation, the thermal coefficient of expansion of its specific product Wei million points of million/1- in 150 DEG C -300 DEG C of the shy of two ends numerical value 3.0;It is million/1- 2.8/1000000ths in the difference of 550 DEG C -600 DEG C of two ends numerical value;For alkali-free glass 600 The difference of DEG C -650 DEG C of two ends numerical value is million/1- 3.0/1000000ths.In terms of display screen, than plasma PDP glass Or the difference of the thermal expansion system two ends numerical value of 550 DEG C -600 DEG C of the TFT glass of liquid crystal display will get well for 16/1000000ths and 5-16 Times, the difference of thermal expansion system two ends numerical value of 550 DEG C -600 DEG C than LCD calcium soda-lime glass will get well for 20/1000000ths 7-20 times.
This is also the products such as flame resistant glass, kitchen range glass, microwave stove glass, LCD glass, PDP glass, TFT glass, is carried Supply one very big the amount of increasing aluminum oxide or the selection processing range of aluminum oxide can be not added with.In the work of temperature or the temperature that plunges that rises suddenly Applied under skill or industrial and daily and building use environment, have than existing various glass have preferably deform it is small, stable and It is not mutated, pole is difficult explosion, the small very big advantage of the glass viscoplasticity sudden turn of events when rising suddenly cooling.
For the advantage of TFT-LCD liquid crystal glass bases that compares:The present invention can control suddenly to add crucial due to this Temperature sintering warm area heats the two of sintering grow coefficient such as the urgency between 150 DEG C -300 DEG C or 550 DEG C -600 DEG C and 600 DEG C -650 DEG C Hold numerical difference in million/1- 3.0/1000000ths function, kind of a New function material has been formd in fact, it is possible to creatively Lifting is more high-caliber and is that personage understands in electronics industry, will be core technology, newest to the manufacture world The alkali-free glass of the more fine definition for exceeding present more than ten pixel position precision of all LCDs of most advanced level is base The LCDs and production more large scale and thinner (such as 0.2-0.5mm thickness) of plate are so as to the lighter high definition pixel position of weight Display screen product, form more fine definition pixel position and the liquid crystal mobile phone of resolution ratio, TV, palm TV, laptop computer, flat The generation of the new technical qualities mark post of face computer and flat liquid crystal TV.
The advantageous feature of energy-saving and emission-reduction:
Because especially melt viscosity temperature is less than 200 DEG C -300 DEG C of prior art, and because energy consumption is main in high-temperature region, institute So that 30-40% can be saved, CO2 emission 30-40% is reduced.
Save equipment cost, cold repair cost and unnecessary prior art process costs.
Because fusion temperature is substantially reduced, the erosion to refractory material will be lowered significantly, can greatly prolong furnace life, Greatly reduce the cold repair time for having a strong impact on production capacity and expense.Such as alkali-free boron glass, especially TFT liquid-crystalline glasses, every 8-10 The moon was it is necessary to cold repair at least stopping production 2-3 months, and the refractory material used is high zirconia material, and not only material cost is higher by 3-4 Times, but also to make a large amount of replacements every year.And the life-span for manufacturing the molten bath of glass according to embodiments of the present invention can be than alkali-free boron Glass it is longer, and the ratio of viscosities float glass process calcium soda-lime glass of glass according to embodiments of the present invention is lower, and boron can be entirely free of again, most It can use less up to ability cold repair in 10 years.
So the patent document of various PDP plasmas glass or TFT liquid crystal display glass, and really in implementing process, It is proposed plus oxygen blast plus the process meanses such as Pai Pao plus shallow pond equipment, its cost high efficiency is low, and TFT glass is all used Expensive platinum makees row's bubble channel, significantly ascending temperature, and it produces 6-7 tons of port daily, and platinum channel cost reaches hundred million yuan of people of 3-5 People's coin or so, if to reach 150 tons of dailys output, only platinum channel just reaches nearly 10,000,000,000 RMB, and low cost high efficiency is very Significantly.
Water absorption rate
The water absorption rate of glass according to embodiments of the present invention is determined according to standard GB/T3810.3-2006.
Glass according to embodiments of the present invention, the water absorption rate of its product is in the range of 0-0.3%.
In addition, LCD, PDP, TFT glass according to an embodiment of the invention, it has good transparent feature and waterproof Property.
Thickness is poor (determining by GB/T1216 standard gauges location survey)
Glass according to embodiments of the present invention, the thickness difference of the glass is less than 0.3mm.
In addition, according to embodiments of the present invention, can make and meet as having transparent characteristic needed for association area thoroughly The glass of bright characteristic, the visible transmission ratio of its glass is 40%-95% (providing to determine by GB/T2680).
In order to which technical scheme according to embodiments of the present invention is more fully described, included in following table 1 according to this The technical scheme and corresponding performance of a kind of plate glass sample of the embodiment of invention.
Table 2 (prior art)
* do not measured, obtained through reckoning with High Temperature Rotating viscosimeter.
From upper table 1:
For the boron oxide that is illustrated in embodiment in 0-3.9%, iron oxide is in 0.01-5%, and titanium oxide is in 0.0003- 4.95, barium monoxide is in 0.01-14%, and sodium oxide molybdena is in 0.01-8.8% and magnesia in 8.1- 22.2%, and silica: oxygen It is 1.9-4.1 times to change calcium, calcium oxide: magnesia is the sample in the range of 1.2-1.6 times of technical solution of the present invention, is existed first All be better than in viscosity an existing incision technology 100.5(Pa Sec), 101Melt viscosity when (Pa Sec), 102(handkerchief Second) when exhaust bubble, clarification, homogenizing viscosity, all than 150 DEG C -400 DEG C of prior art (referring to comparison sheet 2 and table 3).And And the difference of two ends numerical value of its coefficient of linear thermal expansion at 150 DEG C -300 DEG C, at 550 DEG C -600 DEG C and at 600 DEG C -650 DEG C Value is also better than existing calcium soda-lime glass, PDP glass, alkali-free liquid crystal display high boron glass.
Sample 6,7,8,9,10 is to be in 1.3-1.5 times that a preferred calcium oxide is magnesia, and silica is oxidation The 2.1-3.3 times and alumina content of calcium is among 19-30% more excellent scope, the especially difference of viscosity and linear expansion coefficient The technique effect index such as value and temperature index is best.
And sample 1,2,3,4,5,11, within the content of technical solution of the present invention, it is seen that its viscosity, intensity, swollen Swollen coefficient is still than the TFT LCDs boron glass, PDP plasma panels glass and all existing skills of all prior arts Art plate glass is good.
And sample 1,2,3,4 is in magnesium, calcium, the upper limit of silicon ratio, lower limit and the intersection of this technology scheme of the invention used The example of the proportion of lower limit, and sample 1 and 5 is silicon, calcium, the example for the upper and lower limit that magnesium summation is 59.5-99.8%.
From sample 1-9, because iron, barium, titanium are in certain limit, it is seen that transmittance is 40-95%, adapt to various Bright glass is used, and sample 10,11, because iron content is 1 to 1.3, and have higher barium monoxide, titanium oxide content and can become Into opaque brown yellow or brown color, to adapt in features such as intensity, viscosity temperature and strain points all than prior art flat board glass Glass well it is many it is again complete can be as the high-quality wall ground innovated, curtain-walling section and furniture especially under the opaque window of exterior wall Flawless finish plate glass material application.
Table 2 lists the glass formula of some prior arts and the performance of correlation.From table 2 it can be seen that being primarily due to four Boron, iron, the scope of sodium and the present invention for planting sample are different, and due to the ratio between silicon and calcium and calcium oxide and magnesia Specific proportions relation of the example relation all with the present invention is entirely different, the ratio of its silica and calcium oxide and calcium oxide and magnesia Example is higher by the present invention significantly, and ratio of the invention is 1.2 times -1.6 times of magnesia for calcium oxide, silica is calcium oxide content 1.9 times -4.1 times, and the silica of these products is all completely different than the content of magnesia than calcium oxide and calcium oxide 's.As seen from Table 2 its technically always all using silicon be as glass skeleton and be melted and also the matrix that is infusibility, so Its viscosity, especially 100.5(Pa Sec), 101Melting process temperature when (Pa Sec), using standard rotation viscometer all Do not measure at all (because its viscosity is too high), it is seen that it will overcome energy consumption in fusing, overcome quarrel point, calculus, improving production efficiency Difficulty it is larger or very big.It is in normal exhaust bubble and be homogenized 102Temperature when (Pa Sec), also than the table 1 of the present invention Sample is higher by 150 DEG C -300 DEG C, it is seen that its be vented and homogenizing difficulty, and the present invention technique hand platform energy-conservation and ratio easy to control Compared with advantage, for the moulding process temperature of 103 (Pa Secs), the present invention is for shaping, flatness, thickness difference for product There are the manageable comparative advantages of very big technology, and in terms of product strength, inventive article is also its 2-3 times, linear The coefficient of expansion, when being particularly relevant to sinter book film transistor on glass or fire-proof and explosion-proof viscoplasticity value linear character it is several Also there is advantage very greatly in the difference change of individual important warm area.
And table 3 is the comparative example for being totally different from technical solution of the present invention, first its be entirely not boracic, not titaniferous, Not iron content, the product without sodium composition, and wherein comparative example 1 and 2 be magnesium content also not 8.1-22.2% of the present invention it It is interior, silicon: calcium or calcium: sample of the magnesium also above technical solution of the present invention scope.And comparative example 3,4,5,6 be representational liquid Crystal display screen glass US2002/0011080A1 example, itself and all available liquid crystal boron glass patent documents and production Product are the same, its Boron contents (1-11 samples of the present invention of table 1 be 0.01-3.9%) more than 5%, its not iron content (and table 1 it The present invention foretells 11 sample iron content in 0.01-5%), not titaniferous (the 1-11 samples titaniferous of the present invention of table 1 is in 0.0001-4.9%), It is all without sodium (the 1-11 samples of the present invention of table 1 contain sodium in 0.01-8.8%), and its silicon: calcium is all in 12 times to 60 times (this hair Bright is 1.9-4.1 times), calcium:Magnesium all or 0.25 times or 1.75 times or unlimited times (present invention is at 1.2-1.6 times).And technology is imitated On fruit, its six comparative examples melt viscosity temperature, clarification row bubble viscosity temperature, moulding process viscosity temperature be all higher by 150 DEG C- More than 300 DEG C;Difference goes out 2-3 times and (is primarily due to either that aluminum oxide composition is very little or equally on the technique effect of rupture strength During many aluminum oxide, because boron adds too much) in 5-15% scope a large amount of volatilizations of technologic boron can be caused to cause composition not , material network short texture is produced, rupture strength is largely effected on, during the aluminum oxide 16-20% contents of such as comparative example 1, because containing Its intensity for having 8.5% boron also only has 50-60MPa, and the example of the invention of table 1 can in about 20% alumina content Up to 130-150MPa.
By more than description it is recognised that the present invention can realize glass smelting when each viscosity under temperature reduction, So as to obtain preferable combination in glass properties and in terms of saving composition and power consumption two.However, the present invention is not limited to shown below Example, but can be adjusted and changed as needed on the basis of the present invention.
On the basis of the above-mentioned first embodiment, restriction is counted as weight percents, is counted as weight percents, and aluminum oxide contains Measure as 0.1-19%.
3rd embodiment
Fig. 1 is plate glass a kind of according to an embodiment of the invention and the product floor map of preparation technology.From figure It can be seen that, reference 1 represents a kind of final sheet.
Fig. 2 be a kind of plate glass of the invention preparation technology used floating process shaping schematic flow sheet.From Figure is visible, and the flow of its moulding process is that the raw material of predetermined preparation is put into feeding warehouse, then by feedstock transportation from feeding warehouse Into molten bath kiln, enter molten bath and melted by predetermined temperature and discharge bubble, followed by the molten mass of liquid, enter tin In groove (protective gas station of the side of molten tin bath provided with nitrogen hydrogen inputs protective gas into molten tin bath), dropped down on the tin face of molten tin bath Put down, through drawing side, traction, form the smooth semi-finished product band of polishing, annealing kiln progress cooling down is entered from transition roller table, and obtain Cutting on to glassware, then cleaved panel sub-assembling platform into preliminary dimension is dispensed, and obtains finished product.
Fig. 3 is a kind of preparation technology of plate glass of the invention using the side section signal of the state of floating process shaping Figure.From figure, the expression feed bin charging aperture of reference 2, reference 3 represents feed bin, and affix note 4 represents predetermined preparation Mixed material, reference 5 represents that mixed material enters the molten bath kiln (mixing of the predetermined preparation shown in reference 4 in molten bath Thus raw material is transported in the molten bath of molten bath kiln), reference 12 represents float glass line matrix, and reference 6 represents molten bath kiln, attached Icon note 7 represents that the liquid molten raw material body in molten bath enters the guiding gutter of molten tin bath, and reference 8 represents the tin of floating process Groove, reference 9 represents that the semi-finished product band formed in molten tin bath enters the transition roller table of annealing kiln, and reference 10 represents annealing Kiln, reference 11 represents to carry out moulded products into the cutting panel sub-assembling platform of cutting packaging.
Existing its product made with float glass process moulding technique done a kind of preparation technology of plate glass of the invention into one Step explanation, its manufacturing process include following some steps:
(1), first, preparation raw material, according to above-mentioned first embodiment and its various modifications and a kind of plate glass of example Constitute to calculate raw material proportioning.
(2), get out floating process as shown in Figure 3 includes raw material cabin, molten bath kiln, tin kiln, Yi Jila containing tin liquor Float line including the facilities such as side machine, hauling machine, transition roller table, annealing kiln cooling system, cutting panel sub-assembling platform.
(3), the production procedure of the floating process as shown in Fig. 3 and Fig. 2, shown in the reference 4 that (1) step is prepared Predetermined preparation compound, the feed bin charging aperture shown in the reference 2 from Fig. 3 is conveyed into attached in raw material conveyer belt mode In raw material cabin shown in icon note 3, then through the molten bath kilneye shown in reference 5, the compound that (1) step is prepared is sent Enter into the molten bath of the predetermined resistant to elevated temperatures molten bath kiln shown in reference 6, progressively in the fusing temperature corresponding to each glass formula The liquid melting body of good fluidity is formed during the humidity province of degree, the bubble in liquid material, i.e. shape are progressively discharged by high-temperature region Into the mobility preferable mixed material molten mass of molding procedure can be entered.
(4), shown in the production procedure of floating process as shown in Figure 2 and Fig. 3, enable the flowable of (3) step compared with Good mixed material molten mass, from jaws of the molten bath kiln through the guiding gutter shown in reference 7 shown in reference 6, is flowed into Onto the tin face of the molten tin bath (alternatively referred to as tin kiln) shown in the reference 8 of float line, then it is flat through dropping down, drawn through edge machine Side and the traction of hauling machine, polishing throws flat on tin liquor face, forms semi-finished product band and is gone out by the transition roller table shown in reference 9 After tin kiln, into the annealing kiln cooling of the cooling down system of the roller-way shown in reference 10, reference 11 is entered back into Shown cutting panel sub-assembling platform, cleaved, packing, you can be made as shown in Figure 1 according to above-mentioned first embodiment and its various changes The various compositions of type and example have the flat of high annealing point and the high intensity high-flatness low-viscosity of environmental protection and energy-saving and emission-reduction Glass sheet product.
The modification of 3rd embodiment
For the moulding process of glass according to embodiments of the present invention, in addition to above-mentioned floating process, it can also use Horizontal drawing technique, lattice-method process, calendering technology, press over system technique, draw any in laxative remedy technique, compressing technological forming again Technique.
For horizontal drawing technique, the drawing for carrying out having horizontal drawing technology characteristics to the flowable molten mass formed in melting step Thin, shaping, annealing, cooling, cutting, you can above-mentioned glass is made.
For lattice-method process, the flowable molten mass formed in melting step is rolled using lattice-method process, into Type, annealing, cooling, cutting, you can above-mentioned glass is made.
For calendering technology, the flowable molten mass formed in melting step is rolled using calendering technology, into Type, annealing, cooling, cutting, you can above-mentioned glass is made.
For press over system technique, the flowable molten mass formed in melting step is drawn using press over system technique Under, shaping, annealing, cooling, cutting, you can be made above-mentioned glass.
For a kind of various manufactures of above-mentioned formation plate glass according to embodiments of the present invention, one of them critically important side Face is the brand new technical scheme of the composition with fluxing function of the present invention, substantially reduces the fusion temperature of glass, so that This glass is also especially suitable for floating process, press over system technique.In conventional float process, press over system technique, this area one Under the glass formula for being directly limited in high silicon components, need high intensity and in the case of needing to add aluminum oxide, it has to utilize Various means even more extreme condition melts to raw material.At least in existing floating process, press over system technique, also Glass formula according to embodiments of the present invention was not applied.Introduce in greater detail below, it is just according to embodiments of the present invention A kind of applicable reason of plate glass formula to these three glass forming methods.
In the prior art, especially float glass process or press over system technique, it is adaptable to planarity requirements very high glass, are used especially in The product of the 1.1mm-0.7mm or 0.5mm of display screen thickness, first ingredient requirement are high, it is impossible to have the calculus of non-fusible formation Be cut point, so high is required to melt viscosity, otherwise defect is substantially, and product is unqualified;Followed by, homogenizing, row's bubble to product Viscosity requirement is high, and not so bubble row is not thousand net, also in glass can be it is obvious that causing product unqualified;Especially to forming temperature The requirement of viscosity is also high, because there is one to drop down flat, levelling technical process when float glass process is molded, if viscosity is high, Jiu Huitai It is dense and drop down flatIt is graceful, influence yield, also can because levelling, drop down flat operation stage thickness difference is big and out-of-flatness, have influence on to form throwing Light, the thickness difference of the product surface of the thin operation stage of drawing and irregularity degree are also big, and product surface has wave block defect, as present PDP glass, will all pass through to float glass process product second polishing, exactly too big because of the viscosity that flat operation stage glass is dropped down in shaping Cause.
So the present invention overcomes the technical scheme for first having conventional art prejudice, in floating process and press over system technique, calendering Three main technique ranks of flat shaping are dropped down in method technique, lattice-method process, horizontal sheet process technique to fusing, homogenizing row bubble and levelling The polishing of the viscosity of section and especially floating process draws the viscosity of thin technique to have significant Substantial technical progress effect.
In summary, glass of the invention especially can more embody the excellent of its technical scheme in various flat glass production process More property, and overcome the technology prejudice in these fields.
Using
Due to above-mentioned a kind of plate glass according to embodiments of the present invention, the technology of three foregoing quasi-traditions can broken through Prejudice, can apply to (1) Door for building, window, cladding glass, (2) automobile and ship glass, (3) high ferro glass, (4) LCD display glass, (5) PDP display screen glass, (6) TFT display screen glass and smart mobile phone and iPad high strength panel glass The tempering product of glass, the product such as (7) artistic glass and reprocessing, (S) LCDs, (9) photovoltaic solar device.
Fourth embodiment
The third embodiment of the present invention discloses a kind of liquid crystal parent screen, including:Array base palte, the array base palte includes root According to above-mentioned first embodiment and its glass manufacture of various modifications and example glass plate as substrate and on this substrate Dot structure, the substrate is the glass plate manufactured according to a kind of any one of claim 1-5 plate glass;Filter substrate, Color-filter layer of the filter substrate including substrate and on this substrate, the substrate is according to any one of claim 1-5's A kind of glass plate of plate glass manufacture;Liquid crystal layer, is folded between the array base palte and the filter substrate;And backlight System.
5th embodiment
Due to viscosity can be reduced according to the glass of the present invention, it therefore, it can be shaped to thinner glass.If so thin The glass of change is used for the substrate or outside jacket plates of photovoltaic solar device, then visible transmission ratio can be improved, to strengthen solar energy The absorption efficiency of battery.Thus, present invention also offers a kind of photovoltaic solar device, the photovoltaic solar device includes the sun Can battery and the glass substrate or outside jacket plates according to glass manufacture of the invention.
Sixth embodiment
The sixth embodiment of the present invention discloses a kind of plate glass of the invention on the basis of above-mentioned first embodiment, The surface attachment of its plate glass has one layer to be sintered and the polysilicon layer of conversion by non-crystalline silicon.
7th embodiment
The seventh embodiment of the present invention discloses a kind of plate glass of the invention on the basis of above-mentioned first embodiment, On the plate glass, there is one layer of resin bed containing stone folder or aluminum oxide or mullite crystal.
A kind of plate glass of the present invention has the technical scheme of novelty to be in plate glass field:The glass bag is containing oxidation Silicon, calcium oxide, magnesia, aluminum oxide, iron oxide, the composition of sodium oxide molybdena, are counted as weight percents, the boron oxide in the glass Content is 0-3.9%, and the content of sodium oxide molybdena is 0.01-14%, and iron oxide content is 0.01-5%, and the content of fluorine oxide is 0- 2.81, content of magnesia is 8.1-22.2%, and alumina content is 0.01-39%, and the content of its silica is calcium oxide content 1.9 times -4.1 times, the content of calcium oxide is 1.2 times -1.6 times of the content of magnesia;The annealing temperature lower limit of the glass is (i.e. Endothermic peak origin temp) it is 550 DEG C -710 DEG C;The thickness difference of the glass is less than 0.3mm;Scope of its water absorption rate in 0-0.3% It is interior;Its rupture strength reaches 50-180MPa.
The feature of technical solution of the present invention has following level:
First, for the plate glass of all prior arts, be it is a kind of to aluminium, silicon, calcium, magnesium, iron, sodium compositional ranges Selection invention and between silicon, calcium, magnesium composition, the type of the change invention of the proportionate relationship of these technology essential factors.In this hair In the selection invention of the change of bright factor proportion relation, its technical scheme is silicon:Calcium is 2.0-4.1 times or 2.0-3.6 times, Calcium:Magnesium is 1.2-1.6 times or 1.3-1.49 times of scope.And all plate glass of prior art, a minimum of above-mentioned two Two end values of factor proportion relation, outside the scope of the invention, that is, the selection of above-mentioned factor proportion relation of the invention exists Within the close limit of all prior arts, with novelty.And in plate glass purposes, it was found that new following product Matter, generates following unexpected technique effects.
Second, the invention type for new application of being converted present invention is disclosed the new property of the product of discovery, is also to generate The invention of unexpected effect (i.e. by various plate glass processing methods, in terms of new plate glass purposes, can be produced It is raw:The plate glass new property such as thermal linear expansion coefficient feature, [1] different process stage outstanding new viscosity temperature and Product, [2] thickness is poor, [3] water absorption rate, [4] rupture strength, [5] visible transmission ratio, [under 6] Bo Pattern degree, [7] annealing temperature Limit (i.e. endothermic peak origin temp), the plate glass new property such as [8] thermal linear expansion coefficient feature, new application feature).
Especially in new application, present invention finds the product that prior art was never disclosed, melting process Stage viscosity temperature, homogenizing, row bubble, clarification process stage viscosity temperature, especially control percent ripple flatness or thickness it is poor, The viscosity temperature of thin (or polishing in the floating process) technique of drawing in moulding process stage.
(A), one of new discovery of property of product:Overcome the oxidation to flat board soda-lime glass of conventional art prejudice generation The kind omitting elements invention of sodium technology:The sodium plate glass of prior art, it is mainly used to help all containing 13% or so sodium Molten, especially to the fluxing of silicon composition, form each operation stage can control the reduction of viscosity.But technical scheme and It was found that product new property, broken this technology prejudice, can due to the element relationship between silicon, calcium, magnesium change send out Bright, in the purposes of plate glass, the product new property of generation, can be than prior art in sodium content when within 0-1% The viscosity temperature of several operation stages of high sodium plate glass is low 150 DEG C -250 DEG C, and this will produce a large amount of energy-conservations and favourable son is high Quality control product thickness is poor, percent ripple, and the bad generation of melting process plate glass calculus, quarrel point and row bubble technique it is bad The defects such as the bubble rate of generation, particularly with having certain requirements such as the ultra-thin plate glass of 0.5-1.1mm LCD display Quality, has reduction quarrel point, calculus rate, bubble rate, unqualified thickness rate, unqualified Bo Pattern degree rates, forms a scope big Technical controlling platform much.
Prior art in operation, if once producing the defect of any one operation stage, is operationally all easy to adopt Solved with the mode for the temperature for increasing each operation stage, but this just easily occurs making molten bath to collapse top very much, greatly shortens service life. And the invention provides the viscosity adjustable extent of a technology manipulation for being advantageous to manipulate technique.Fundamentally solve in the industry The technology of the product property (" material " said in the industry) of existing sodium (high sodium) plate glass " material property is short " that personage thinks always Problem.
(B), the two of the discovery of the new property of product:Because the above-mentioned present invention accounts for plate glass total amount 99% to existing 13% sodium composition of calcium soda-lime glass be changed into a kind of 0.01-1% or 0.01-0.1% almost without sodium composition and omit hair Bright new product property is the discovery that, the silicon of the present invention, calcium, the technical scheme of the factor proportion relationship change invention of magnesium, gram Prior art has been taken only by that could produce the technology prejudice of annealing temperature rising because aluminium composition or boron composition are increased, has been generated The product new property that annealing temperature lower limit also can be low 100 DEG C or so in low aluminium, low boron (only less than 1%), and contain in low sodium When measuring (or less than 1%), annealing temperature can rise more product new properties (see sample example).Generate:The annealing of the glass Lowest temperature (i.e. endothermic peak origin temp) is 610 DEG C -710 DEG C, and preferably 610 DEG C -650 ° (or are added alumina content, produced Raw preferred 650 DEG C -710 DEG C product property, it is found that the annealing temperature lower limit of glass (absorbs heat because sodium composition is more Peak origin temp) it is lower, the annealing temperature lower limit of more than 99% panel for construction glass of existing 13% sodium content (is inhaled Thermal spike origin temp) there was only 490 DEG C, and the present invention without the annealing temperature of sodium (or only 0.01-1%) without boron plate glass Lower limit (i.e. endothermic peak origin temp) is 610 DEG C -710 DEG C, because (same aluminium is 1% for the plate glass of technical solution of the present invention Within when), because minimum magnesium is 8.1% (typically more than 12%), calcium is minimum 1.2 times, also 9.6% (generally More than 15%), this be produce glass annealing temperature lower limit (i.e. endothermic peak origin temp) the main cause being substantially increased, than Common existing calcium sodium plate glass is high 120 DEG C -200 DEG C, is a kind of discovery of other new product property.
Although it will be clear that increase calcium, magnesium content as reach 19-50% (containing only the common 10- of calcium+magnesium 12%) the calcium soda-lime glass more than prior art, it is convenient to omit boron composition can just make the annealing temperature lower limit of glass (absorb heat Peak origin temp) rise significantly, and there is sodium oxide molybdena also to rise significantly up to 2-13%, simply than the product without sodium or low sodium Annealing temperature lower limit (i.e. endothermic peak origin temp) rising is smaller, but is not to say that the composition for adding calcium and magnesium with regard to that can reach The purpose of production, because also must simultaneously have the work of the viscosity temperature of suitable sub- plate glass especially relatively low exhaust bubble Skill condition.The plate glass of prior art, if only increase the content of calcium and magnesium, rather than the silicon with the present invention, calcium, magnesium it Between mutual proportionate relationship than all prior arts be exactly increase calcium-magnesium content its viscosity temperature still can be higher than the present invention 150 DEG C -300 DEG C, and such as alkali-free boron plate glass, it adds 8-15% fluxing agent boron composition, just only adds 8-10% Aluminum oxide, viscosity be 102The temperature of row's bubble technique when (Pa Sec) is up to more than 1500 DEG C, it is necessary to use a kind of shallow pool The high platinum row bubble passage of (depth of metal only 5-10cm) steeps process, and only several tons of daily output to complete exhaust.So The low viscosity of itself and the present invention, have again high annealing temperature lower limit (i.e. endothermic peak origin temp) technical scheme can be with several Hundred tons of daily output technique productions (row's bleb district pool depth reaches 70-100cm) compare, its quantum of output difference hundreds of times, and invest More than tens times.Namely say, solving the rising of annealing temperature lower limit (i.e. endothermic peak origin temp), be allowed in accordance with various aobvious Show device plate glass and colored glaze and the requirement of the plate glass such as fire-proof and explosion-proof, existing incision technology plate glass, or simply increase Calcium+magnesium reaches 20-50% technical scheme, rather than takes change invention, the selection of the factor proportion relation of the present invention to invent Technical scheme, is all that can not take into account the unexpected combination technique of cost and annealing temperature lower limit (i.e. endothermic peak origin temp) Effect.
Its produce unexpected technique effect be not only in that can the inventive article without sodium or the low aluminium of boron annealing Lowest temperature (i.e. endothermic peak origin temp) property and at 150 DEG C -300 DEG C and in 610 DEG C -650 DEG C or 680 DEG C of linear expansion Coefficient value, can also have high-quality, low cost, high tens times of production efficiency etc. can be while reach production TFT liquid with taking into account completely The technical requirements and the more preferable financial cost target of formation of crystal glass, and can also be used in the substrate of general PDP displays In, reach that annealing temperature lower limit (i.e. endothermic peak origin temp) is higher than 580 DEG C of target, be allowed in 580 DEG C or so sintering process Middle deformation is minimum, if moreover, add aluminum oxide, can also be higher, it can reach annealing temperature lower limit (the i.e. endothermic peak of liquid crystal standard Origin temp) it is higher than 650 DEG C -710 DEG C of standard, glass substrate becomes when the sinter being allowed at 600 DEG C -650 DEG C stops pipe book film Shape is minimum, is attained by within 3/1000000ths, is significantly better than existing PDP base plate glass and TFT alkali-free boron glasses.And use In the LCD display of existing middle-end level, it can lift its hierarchy of skill, be conducive to upgrading and propose significantly that LCD is shown (prior art LCD glass plates all use present annealing temperature lower limit, and (i.e. endothermic peak rises high-resolution pixel precision Point temperature) be only 490 DEG C 13% sodium content plate glass;Another has the technical effect that, because viscosity temperature is less than existing 200 DEG C of soda-lime glass, can make LCD and PDP and TFT show glass to and have the thickness difference of high level and a product of ripple Pattern degree The industry tip direction development of thinner 0.1-0.3mm premised on matter.
(C), the three of the discovery of the new property of product:The prejudice of conventional art is overcome, one to plate glass is generated Plant a kind of omitting elements invention of " boron oxide " technology essential factor of alkali-free boron glass:The existing nothing particularly for liquid crystal display Alkali boron plate glass, due to the sodium that can not contain more than 1%, (sodium oxide molybdena can progressively corrode the book film transistor being attached on glass for it Very fine circuit), so all employing the boron composition of 8-15% contents to make fluxing agent composition, have and think the side of being far from it Capable technology prejudice, is especially formed to the fluxing of silicon, with the viscosity temperature of each operation stage of the plate glass that can form high-quality Reduction control.But technical scheme and find new property, broken this technology prejudice, can due to silicon, calcium, The change invention of element relationship between magnesium, in plate glass purposes, produces new product property, in no boron oxide content When as 0-1%, can than the product of the boron with 8-15% contents of prior art viscosity temperature, in the several of plate glass Individual operation stage is low 250 DEG C -350 DEG C, and this will form an a wide range of control technique and reach the new of control product quality Technology platform, for glass for liquid crystal display, the high-level thickness of this requirement is poor, ripple Pattern degree level and almost bubble-free, Yield rate, the quality product rate of the ultrathin products of the 0.5-0.7mm thickness of quality requirements without quarrel point, without calculus defect are especially right In exhaust bubble and clarification, homogenizing process stage and shaping, the viscosity for drawing thin operation stage, both provide one kind and compare prior art Much better technology controlling and process scope and technology controlling and process platform.
(D), the four of the discovery of the new property of product:The one kind for overcoming classic flat-plate glass thinks that increasing aluminum oxide must So produce the technology prejudice that viscosity temperature is substantially increased.Such as prior art calcium soda-lime glass, 1% or so aluminum oxide can only be added, And existing alkali-free boron plate glass, this will have been made to improve strain point and add by also typically only adding 8% or so aluminum oxide The viscosity temperature of very high each stage process is higher, it is impossible to the QT Quality Target for controlling technique to reach.Being also considered as can not be can Under the controllable process conditions of low cost, aluminum oxide is added to 25-30%, to improve product strength.But the technology of the present invention Scheme and the new flat glass product property found, have broken this technology prejudice, the present invention not boracic, without sodium, no During fluorine-containing composition (during 0-1%), alumina content changes for the large span of 3.1% or 16% or 20% or 25% left ancient times When, prior art thinks that viscosity can be substantially increased, but only 20 DEG C -40 DEG C of the change of the viscosity temperature of the present invention, is exactly aluminum oxide For 1-30% or so big change when, viscosity temperature also only rise 40 DEG C -80 DEG C or so (see attached list 1 11 samples example and table 2 Sample comparative example).
And viscosity temperature than add also 100 DEG C of the flat glass product of 13% sodium oxide molybdena or 8-15% boron oxides- 200℃.This demonstrate that the inventive technique side of the factor proportion relationship change scope of silicon, calcium, magnesium in technical scheme Case, can produce a kind of new product property in 25% or 30% content, here it is a kind of new high-alumina contains with aluminum oxide Aluminium, silicon, magnesium, the congruent melting volume property of calcium of amount, can produce high aluminium content low viscosity temperature unexpected technique effect and And then the unexpected technique effect of the high-quality high intensity produced.The present invention is especially because the content of aluminum oxide can be increased During up to 19-28%, intensity can be much higher than various prior art plate glass intensity of about 140- 160MPa or 180MPa 2-3 times, and due to viscosity temperature also compared with prior art only 1-25% alumina contents when it is low 150 DEG C -250 DEG C, if so During the viscosity of technical solution of the present invention formation alkali-free high boron glass, that, which should also have, arrives 29-39%'s equivalent to adding aluminum oxide Larger space that the viscosity space that can be dissolved and intensity rise (rupture strength of this specification and glass of the embodiment of the present invention, By sample being cut into 50mm × 50mm × 5mm small bar, using rupture strength instrument, surveyed by standard GB/T3810,4-2006 It is fixed.).The high boron product of alkali-free of prior art, because of the volatilization process of boron oxide composition, can cause the inequality of composition, make aluminum oxide The material network structural damage of participation, largely effects on due intensity.This is that alkali-free high boron glass is exactly aluminum oxide containing 7-15% The when also poor major reason of intensity.
So the present invention can be when having high aluminium content and without Boron contents, because that can have the silicon of high aluminium content, calcium, magnesium eutectic new Property, while producing that up to 90-145MPa or 145-180MPa anti-folding Strong spends, and have concurrently it is more energy efficient, it is more inexpensive It with the processing range for having bigger viscosity temperature, can be melted in melting process viscosity temperature stage control, overcome calculus and prevent Produce the quarrel point that is not melted, when clarifying and controlling shaping plate glass thickness difference, Bo Pattern degree (it is lower because of viscosity, this The flat glass product of operation stage is more soft more has the scope of control, otherwise viscosity is higher, this operation stage flat glass product Harder, the operation stages such as the thin, polishing of flat, drawing that drop down for getting over not pull, horizontal drawing or calendering fortunately or float glass process control thickness difference and ripple Pattern degree).
(E) iron oxide 0.01-4%, is added, is a kind of component invention, new function can be formed, high-quality resource is saved, greatly Reduce cost greatly.
Third, due to the announcement and discovery of the property of new the said goods, above-mentioned a variety of prior art prejudice are overcome, In various for building, TFT displays use, industrial, decoration is used, waterproof uses plate glass field, generates following expectation Less than (1) of effect because viscosity temperature property is formd can lift and control well molten quality, the bubble product of technique Poor and percent ripple quality the technique effect of matter, flatness, thickness;(2) it is unexpected due to viscosity temperature decline 200 DEG C Energy-saving effect above;(3) it is unexpected because congruent melting volume property adds substantial amounts of aluminium (being added to more than 25% from 1%), production Raw intensity rises 2-3 times of technique effect;(4) because intensity rises what thus producible plate glass can be frivolous 2-3 times Save, economize on resources, saving logistics, the unexpected technique effect of 2-3 times of storage;(5) the new technique effect of the present invention is also It is, can due to that can be used for being increased in the not high ornament materials plate glass of opaque or transparency on iron oxide content To save the excellent shield frit resource increasingly reduced, major glass cost of material declines 10 times.Conventional art thinks iron-holder Higher raw material influence glass produces the defect of blue green, but the present invention can lift intensity 2-3 in plate glass Times, so can be thin 2-3 times, light transmittance skin and can rise, blue greenness is less obvious on the contrary, and the use of clear glass is not influenceed. A kind of unexpected light, thin, high intensity can be produced, the high-end resource of glass is greatlyd save, saves former so this combination is the discovery that Expect the flat glass product of the resultant effect of cost.This be other prior arts do not reach existing high intensity, it is not only light not only thin but also Save the technique effect that raw material resources greatly save 10 times of cost of material again.(6) omitted as a result of a kind of technology essential factor Invention, to prior art such as alkali-free boron glass, and can calculus more more preferable than prior art, quarrel point, bubble rate, flat Degree, thickness difference quality control on the premise of, before technological temperature does not rise reduce and save on the premise of, province omit boron into Part, can there are the fusing of plate process, row steep, are molded, drawing the better properties in thin each stage and more aluminum oxide can be added And the rupture strength property produced, and unexpected 8-15% boron can be added without to flat-panel monitor alkali-free boron glass Composition, and ensure that high-quality bubble rate, flatness, thickness be poor, percent ripple product quality guarantee, prior art can be solved TFT display glass production device can only add the technology prejudice of the technique of platinum channel with press over system technique, and more highest is can To use floating process, under the premise of poor thickness, flatness, the quality of percent ripple is ensured, production efficiency 20-40 can be improved Times, can be 30-50 times with investment reduction, the unexpected effect of 20 times of Economization on land factory building.Technical solution of the present invention with it is existing All plate glass Technical comparings, with it is new be not revealed with disclosed new property, and this property is prior nothing Method speculates, it is impossible to predicts and infers what is come, and overcomeThe technology prejudice of traditional plate glass technology, solves people and exists The above-mentioned significant problem solved is thirsted in industry, technique effect generates " matter " and " amount " change of the two, illustrates technical scheme Right and wrong are creative with significant technological progress it will be apparent that with prominent substantive distinguishing features.
Above in association with specific embodiment to the composition and property and the manufacturing process of glass of glass of the present invention and application and Technique effect is described, below to a kind of plate glass according to embodiments of the present invention the characteristics of, that is, its with it is existing The fundamental difference of technology, then induction and conclusion are as follows:
The present invention is different from one of prior art:
Compared to the high content boron composition glass of more existing TFT liquid crystal displays alkali-free, there are hundreds of patents in the whole world and other Document and thousands of embodiments, the alkali-free glass of its representational US2002/0011080A1 entitled liquid crystal display, Wherein technical scheme is first consisted in maximum difference of the invention:(1) silica is 40-70%, calcium oxide in its technical scheme For 0-15%, magnesia be 0-10%, boron oxide be 5-20% with silicon, calcium, the cross correlation of three technology essential factors of magnesium ratio The selection invention of example relation, calcium of the present invention:The scope of magnesium is 1.2-1.6 times, and the upper range of prior art is calcium: magnesium is 0: 10 are less than 0.1 times, and lower limit is 15: 0, i.e., more than 15 times.So the value number that the present invention has been preferably within the scope of it, has The difference of novelty, and its existing this kind of technology boron oxide content is 5-20%, not containing sodium oxide molybdena, not containing iron oxide, and Technical solution of the present invention boron oxide content is 0-3.9%, and iron oxide content is 0.01-5%, and sodium oxide content is 0.01- 8.8%.Due to the difference of its technical scheme, the silicon of the present invention, calcium, the change invention of magnesium factor proportion relation are generated new Product property, comparatively, in the feature of viscometric properties, all alkali-free boron glasses of this class, than the present invention without adding Enter boron, be also added into the 10 of the product of 10-30% aluminum oxide0.5(Pa Sec), 101Viscosity temperature when (Pa Sec), 102 Clarification, homogenizing and row's bubble viscosity temperature when (Pa Sec), 103The viscosity temperature of the thin, polishing of shaping and drawing when (Pa Sec) etc. Degree will be higher by 200 DEG C -400 DEG C.Obvious professional is both known about, and the low viscosity temperature of the present invention is advantageous in flat board The melting process stage control quarrel point and calculus of glass, are easy to fully fusing, extremely have in exhaust bubble, clarification process stage Beneficial to the control of bubble rate, (and the platinum that the existing alkali-free boron glass of all employs the sky high cost at a temperature of high temperature viscosity leads to The exhaust bubble technique of duct device), the low viscosity of the present invention is more beneficial for molding plate glass certainly, is especially molded the super of TFT Control flatness, the thickness of thin glass are poor, ripple township Wen Du quality level.(2) the alkali-free boron of all existing TFT LCDs Glass is limited to the process production of press over system, due to the inevitable seriously corroded in molten bath, its whole palpus of hundreds of, whole world production line Annual cold repair is once (about three months), costly every time to reach more than one hundred million RMB, and the present invention in composition can without boron, so This great difficult problem can be overcome.(3) present invention can continuously 8-10 productions without cold repair, it is annual more than three months without the cold repair phase Shuo produces production capacity.(4) due to there are 5-20% Boron contents in the composition of prior art, substantial amounts of boron is had in existing technology production Volatilization, produces the uneven consequence of composition, and flatness quality during to shaping has harm, and the present invention is without boron composition, product Flatness it is fine.(5) due to the equipment that press over system technique can only use 6-10 ton days now, and cost is up to 1,000,000,000 people , can be in theory and existing to the heavy corrosion in molten bath more than people's coin, and because the use of its boron oxide composition of content at high proportion In reality, it can not produced with the float glass process molten bath of large-tonnage, and technical scheme is due to can be without boron, so can To be produced in the float glass process molten bath technique of 150 ton days or 200 ton days, it can rise 20-30 times, and cost of investment with yield But only it is 1/the 40 or 1/60th of same production capacity, (line only hundred million yuans of 3-5) investment and depreciation can be greatlyd save Cost, and save substantial amounts of reachable more than 10 times industrial land.(6) due to LCDs glass can be produced without boron composition Glass, it is possible to be fully solved the boron toxic gas emission in the production of present boron glass (when Boron contents are 10% in such as product, in original About 30% boron is added in material, about 20% boron poison gas volatilization can be given off in fusing, 10 ton days of such as prior art are overflow Stream method technique, the boron poison gas discharge that have 2 tons daily, the boron toxic gas emission for having 20 tons if 200 ton day production capacities, and it is of the invention The float glass line of 200 ton days of technical scheme can be without any boron toxic gas emission.(7) due to 5-20% boron composition (most liquid crystal The boron of boron glass example is 8-15%) a large amount of volatilizations are had, cause composition uneven, so in same alumina content During composition, the intensity of the liquid crystal display glass of all high boron can decline more than 80%, and the present invention can without boron or extremely low Boron contents, So just having this high strength characteristics.Although and prior art its write in claim " ... calcium oxide is 0-15%, oxidation Magnesium is 0-10%, and silica is 40-70% ", but the silica of its tens examples is all 60% or so, the calcium oxide overwhelming majority In below 1-4%, only two 5.4%, one 6.2%, all not at 1.9 times -4.1 of silica: calcium oxide of the present invention In the range of times, but in 10-60 times of scope, it is below 4-5% that its magnesia is also most, also in the oxidation of the present invention Magnesium is outside 8.1-22.2% scope.By " individually contrasting principle " convention, the present inventor passes through to domestic and international hundreds of displays The comparison of the patent claim of document and example in other words, is entirely so.So the present invention not only has a novelty, and from one Cut for the claim of this kind of prior art, specification, example, all not disclosing technical scheme silicon, calcium, magnesium will The change content of the invention of plain proportionate relationship and the new fluxing congruent melting constituent structure property and the outstanding viscosity of formation that produce, move back Fiery lowest temperature (i.e. endothermic peak origin temp), intensity, energy-conservation, low cost, easily controllable product quality etc. technique effect.Especially It is in viscosity, the technique effect of the relatively more existing low 300 DEG C of viscosity above temperature of all liquid crystal display glass;In the first-class 1- of intensity 2 times of technique effect, generates the unexpected technique effect of professional.The technique effect for illustrating the above of the invention is non-aobvious And be clear to, it is creative.
Technique effect described in any one of the above, is not had in all existing liquid crystal display boron glass productions Have what is disclosed or be disclosed, all right and wrong are it will be apparent that the technique effect of any one all reflects the technical scheme of the present invention Creativeness.
The present invention is different from the two of existing glass technology:Prior art SU581097A1, discloses a kind of emulsion opal glass, Its silica is 50-63%, and calcium oxide is 22-33%, and magnesia is 13-21%, and aluminum oxide is 1-3%, and sodium oxide molybdena is 0.5- 2%, calcium:Magnesium is 1.4-1.5.Its technical field and purposes with plate glass is entirely different, simply a kind of to produce milkiness effect The technology of fruit glass, the main distinction of itself and the present invention is that the present invention is that a kind of have the complete of various plate glass techniques generations Different characteristic as thickness difference ± 0.3mm, Bo Pattern degree in 20mm, waviness is within 0-0.03mm, rupture strength exists 50-180MPa, preferably in 0-180MPa or 145-180MPa, and the present invention contains iron oxide, and sodium oxide molybdena is 2.1-14%, And control and specify that aluminum oxide is each under 0.01-30% or 3.8-30% or 19-30% or 26-39% different situations The technical scheme of the technical matters index property such as viscosity temperature, intensity, annealing temperature of the operation stage of individual plate glass etc., and And the present invention is the entirely different invention by purposes of plate glass, and the process taken be totally different from it is this A kind of technique of plate glass of technology, such as floating process, horizontal drawing technique, lattice-method process, calendering technology, press over system technique etc. is simultaneously Employ and newfound form high flat degree, high level thickness in product properties such as each plate glass operation stage viscosity temperatures The product of difference and percent ripple and high breaking strength technique effect.And the goal of the invention of existing above-mentioned technology is a kind of chromatic colour of manufacture Milkiness jealous glass device based article, it does not disclose new viscosity, intensity, flatness, the thickness of the product of the present invention completely The unexpected technique effect for more not disclosing any present invention of the product properties such as poor, Bo Pattern degree.The present invention is patent hair In the plate glass such as the building of a kind of high flat degree level in new entirely different purposes in bright type, industry, display It was found that product new property and the invention type that generates unexpected technique effect, be also that one kind is never taken off this The new property of the product shown is closed with existing plate glass technology Jin Hang Group, generates unexpected technique effect Component invention.Such as:Due to one of new discovery of property of product overcome conventional art prejudice generation to flat board calcium sodium A kind of omitting elements invention of the sodium oxide molybdena technology of glass:The sodium plate glass of prior art, its all containing 13% or so sodium, It is mainly used to fluxing, especially to the fluxing of silicon composition, form each operation stage can control the reduction of viscosity.But the present invention's The new property of technical scheme and the product found, has been broken this technology prejudice, can have been closed due to the key element between silicon, calcium, magnesium The change invention of system, in the purposes of plate glass, the product new property of generation in sodium content when within 0-1%, can compare The viscosity temperature of several operation stages of the high sodium plate glass of prior art is low 150 DEG C -250 DEG C, and this will produce a large amount of energy-conservations Be conducive to high-quality to control the poor percent ripple of product thickness, and the plate glass calculus of the bad generation of melting process, quarrel point and arrange The defects such as the bubble rate of the bad generation of technique are steeped, it is ultra-thin particularly with the LCD display having certain requirements such as 0.5-1.1mm The quality of plate glass, reduction quarrel point, calculus rate, bubble rate, unqualified thickness rate, unqualified percent ripple rate.
Further, since the announcement and discovery of the property of new the said goods, overcome above-mentioned a variety of prior art prejudice, In various for building, TFT displays use, industrial, decoration is used, waterproof uses plate glass field, generates following expectation Less than (1) of effect because viscosity temperature property is formd can lift and control well molten quality, the bubble product of technique Poor and percent ripple quality the technique effect of matter, flatness, thickness;(2) it is unexpected due to viscosity temperature decline 200 DEG C Energy-saving effect above;(3) it is unexpected because congruent melting volume property adds substantial amounts of aluminium (being added to more than 25% from 1%), production Raw intensity rises 2-3 times of technique effect;(4) because intensity rises what thus producible plate glass can be frivolous 2-3 times Save, economize on resources, saving logistics, the unexpected technique effect of 2 times of storage.
The present invention is different from the seven of existing glass technology:The present invention provides a kind of photovoltaic solar device, and the photovoltaic is too The glass substrate or outer of glass manufacture of the positive energy device comprising solar cell and using any one according to above-described embodiment Cover plate.The difference of itself and the photovoltaic solar device of prior art is:First, due to can add at low cost in big production Special, aluminium, calcium, the feature of magnesium congruent melting property, so employing the present invention's of big alumina content (being such as increased to 25-30%) Plate glass, can form the big production intensity in the case of equipment is not changed, cost is not increased and rise 1-2 times, so for Production, assembling, installation and the use under more severe, complex environment of solar energy equipment, probability of damage are substantially reduced, arranged Property, integrality will be greatly promoted;Second, rising 1-2 times of glass substrate due to intensity can be produced, it is possible to which glass is produced 1-2 times of product design of thin, is well suited for the lightweight of the photovoltaic solar device of the present invention, brings installation, the convenience of transport, cost The reduction of rising.Particularly with the timber structure roof in Latin Americans such as Europe, the United States, Australia, Southeast Asia and the application of the exterior wall of building, Substantially reduce the weight loading of building, and wooden frame structure use security, dependable with function, be advantageous to promote The application of new energy;Third, due to 1-2 times of glass thin can be made, it is possible to lift the handling capacity of solar energy, be conducive to carrying Rise solar energy invention efficiency.
From the claim or example of above patent document or " individually contrast " principle of the judgement novelty of real product example To judge that the technical scheme of the present invention also has novelty.
The present invention is different from energy-conservation, the ring that the brand-new technical scheme of above-mentioned various types of plate glass can simultaneously be produced Guarantor, input-output ratio, production efficiency, cost declining and viscosity temperature is low, intensity is high feature etc., are all the unexpected of professional Non-obvious technique effect;30-40% can be saved because dropping fusion temperature, carbon dioxide 30-40% is put in also emission reduction; Also product strength can be made to rise 2-3 times, and the component invention of the display of new capability and photovoltaic solar device occur etc..
The present invention is summary of the inventor Jing Guo years'experiences and innovatively designs made, as foregoing The technical scheme of the invention with any prior art, be all main to be changed by technology essential factor structure and its mutual proportionate relationship Invention, and by opening up new application, find the difference of product feature of new product property and innovative approach formation (because appointing The claim or example of what prior art all have from the technology essential factor feature of technical scheme at 3-5 or at 4-5 it is different Part), so product of the present invention and process of preparing described in the claim refined out from this specification, are sentenced by novelty Its " individually contrast " principle of breaking should have novelty.
Point out that it is pre- that technical scheme is produced in the characteristics of present invention just as the aforementioned is different from prior art part Technique effect unexpectedly thirsts for solution, but the flat glass product and work having not been successful all the time always with solving people Several significant technology issues of process, i.e. (1) are in the alkali-free boron glass production of especially TFT LCDs, Yi Jiben The ratio of investment to output that the capacity efficiency that invention can be produced using floating process can rise 20-30 times can rise the problem of decades of times Solution;(2) effect of energy-saving and emission-reduction in producing;(3) be conducive to it is thinning to the global same high intensity of half glass sheet, lighten for To saving raw material 60%- 70% after 1/3rd, 60%-70%, emission reduction 60%-70% are saved;(4) without boron toxic gas emission The solution of environmental issue and the solution of cold repair expense etc.;And the solution that (5) product strength is improved;(6) solution of flatness problem Certainly;(7) to inland and the energy-conservation 60%-70% of transport by sea, carbon emission 60%-70 (8) building glass that can reduce transport is Building lightweight application;(9) for glass sheet viscosity temperature controllability rising produce to product quality ensure Control can bring lifting etc., in the contribution of these technology trends, suffer from important meaning.
So technical scheme is not the reasoning from logic for being a kind of use cylinder list thought or simple experiment afterwards It can draw, the unexpected technological progress effect that especially this technical scheme is produced less is that professional is aobvious and easy See.And these technical barriers are nearly ten to two ten years, global electronic display material industry and plate glass industry it is thousands of Enterprise and hundreds thousand of technical staff of family, all it is researching and solving and the problem of never solve.Because the present invention is solved The people of that states have technology trends of global plate glass and display industry and solar energy industry thirst for solving and another What the significant technology issues and this specification directly having not been successful were mentioned also has many other people to thirst for solving and do not have The ten foregoing multiple technologies problems succeeded.
Above-mentioned unexpected technique effect, is all because employing a kind of choosing for the proportionate relationship for changing technical scheme Inventive technique scheme and a kind of change purposes are selected in plate glass, always not by prior art is disclosed or is disclosed new production The viscosity temperature of each operation stage of moral character matter such as plate glass, also have high aluminium content when silicon, calcium, the technology of the present invention side of magnesium Congruent melting body characteristicses of case etc. and the intensity produced and when overcoming low aluminium or low boron (within 1%) of plate glass, annealing temperature The technology prejudice that can not rise and high annealing temperature lower limit (the i.e. endothermic peak origin temp) product property that produces and without boron Low-viscosity, high strength characteristics under the conditions of composition, have broken prior art prejudice, and sodium or boron to prior art or The technical solution of the present invention of the omission of the fluxing key element of the conventional art prejudice such as fluorine, and new technical scheme generate it is unexpected Technique effect.The property of these technical products can not speculate in advance, unpredictable, inclined instant invention overcomes multiple technologies See, generate in above-mentioned plate glass and display industry, New Energy Industry, what people thirsted for solving and never solved The change of " matter " and " amount " of the unexpected effect of technical barrier solution, illustrate the present invention program right and wrong it will be apparent that It is creative with prominent substantive distinguishing features and significant technological progress.
It is described above, merely to the preferable preferred embodiment of the explanation present invention, but it is not to the present invention Limitation, anyone familiar with this technology changed or is modified to equivalent change possibly also with the technology contents of the disclosure above The equivalent embodiment of change, can implement a kind of plate glass and preparation method display screen, photovoltaic too by different requirements and performance Positive energy device.It can be seen that, the content of every content without departing from technical solution of the present invention, especially claim, according to the present invention Any simple modification for being made to above example of technical spirit, equivalent variations and modification still belong to technical solution of the present invention In the range of.

Claims (7)

1. a kind of application of composition in the high intensity, the plate glass of low-viscosity for having environmental protection and energy-saving and emission-reduction, it is special Levy and be:
Count as weight percents, the content of boron oxide is 0-3.9% in the plate glass, and the content of sodium oxide molybdena is 0.01-14%, Iron oxide content is 0.01-5%, and the content of fluorine oxide is 0%, and content of magnesia is 7-22.2%, and alumina content is 0.01- 39%, also, the content of silica is 1.9 times -4.1 times of calcium oxide content, the content of calcium oxide is the content of magnesia 1.0 times -1.8 times;
The annealing temperature lower limit of the glass is 550 DEG C -710 DEG C;
When the thickness of glass is 0.1-20mm, the thickness difference of glass is less than 0.3mm;
Its water absorption rate is in the range of 0-0.3%;
Its rupture strength reaches 50-180Mpa.
2. application according to claim 1, it is characterised in that the thickness of the plate glass is 0.1-1.8mm, by weight hundred Divide rate meter, the content of sodium oxide molybdena is 0.01-2%, and the content of aluminum oxide is 0.1-28%.
3. application according to claim 1, it is characterised in that the thickness of the plate glass is 0.1-1.8mm, by weight hundred Divide rate meter, the content of sodium oxide molybdena is 2-14%, and the content of aluminum oxide is 0.1-28% or 29-39%.
4. application according to claim 1, it is characterised in that the thickness of the plate glass is 1.8-20mm, by weight hundred Divide rate meter, the content of sodium oxide molybdena is 0.01-2%, and the content of aluminum oxide is 0.1-28% or 29-39%.
5. application according to claim 1, it is characterised in that the thickness of the plate glass is 1.8-20mm, by weight hundred Divide rate meter, the content of sodium oxide molybdena is 2-14%, and the content of aluminum oxide is 0.1-28% or 29-39%.
6. a kind of composition has environmental protection and the high intensity of energy-saving and emission-reduction, low-viscosity in LCDs array base palte Application on base plate glass, it is characterised in that:
Count as weight percents, the content of boron oxide is 0-3.9% in the plate glass, and the content of sodium oxide molybdena is 0.01-14%, Iron oxide content is 0.01-5%, and the content of fluorine oxide is 0%, and content of magnesia is 7-22.2%, and alumina content is 0.01- 39%, also, the content of silica is 1.9 times -4.1 times of calcium oxide content, the content of calcium oxide is the content of magnesia 1.0 times -1.8 times;
The annealing temperature lower limit of the glass is 550 DEG C -710 DEG C;
When the thickness of glass is 0.1-20mm, the thickness difference of glass is less than 0.3mm;
Its water absorption rate is in the range of 0-0.3%;
Its rupture strength reaches 50-180Mpa.
7. the high intensity, the flat board of low-viscosity that have environmental protection and energy-saving and emission-reduction of a kind of composition in photovoltaic solar device Application on glass substrate or plate glass outside jacket plates, it is characterised in that:
Count as weight percents, the content of boron oxide is 0-3.9% in the plate glass, and the content of sodium oxide molybdena is 0.01-14%, Iron oxide content is 0.01-5%, and the content of fluorine oxide is 0%, and content of magnesia is 7-22.2%, and alumina content is 0.01- 39%, also, the content of silica is 1.9 times -4.1 times of calcium oxide content, the content of calcium oxide is the content of magnesia 1.0 times -1.8 times;
The annealing temperature lower limit of the glass is 550 DEG C -710 DEG C;
When the thickness of glass is 0.1-20mm, the thickness difference of glass is less than 0.3mm;
Its water absorption rate is in the range of 0-0.3%;
Its rupture strength reaches 50-180Mpa.
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