CN104192710B - Cable machine handling thing weighing recognition system and method - Google Patents
Cable machine handling thing weighing recognition system and method Download PDFInfo
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- CN104192710B CN104192710B CN201410412426.8A CN201410412426A CN104192710B CN 104192710 B CN104192710 B CN 104192710B CN 201410412426 A CN201410412426 A CN 201410412426A CN 104192710 B CN104192710 B CN 104192710B
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Abstract
The invention belongs to Construction Quality Control Technique in hydraulic engineering concrete pouring construction, it discloses a kind of cable machine handling thing weighing recognition system and method, cable machine handling species and weight are implemented effective monitoring.The present invention is respectively provided with LOAD CELLS in relevant position, cable machine hook equalizer bar two ends and hook relevant position, and power module and wireless communication module are set in cable machine hook ballast box position, and monitoring client equipment is set at cable machine operating room；Current weight signal is gathered by each sensor, weight signal is transferred to monitoring client equipment by wireless communication module, the weight data that each sensor is gathered by monitoring client equipment is analyzed, and identifies the object classification of the current handling of cable machine, and weight is monitored display.The present invention is applicable to the monitoring to cable machine handling.
Description
Technical field
The invention belongs to construction management technology in hydraulic engineering concrete pouring construction, be specifically related to a kind of cable machine handling thing weighing recognition system and method.
Background technology
Cable machine is the important construction machinery of transit link in hydraulic engineering High Concrete Dam pouring construction, and its loading capacity is big, conevying efficiency is high, is one of key construction equipment affecting concrete pouring construction intensity, duration of a project, construction quality.Cable machine is widely used for undertaking the handling work of the concreting of dam major project, the installation of electromechanical equipment, the installing/dismounting of big section mould plate and equipment and materials.The efficiency of cable machine transportation and security control are the keys of cable machine operational management, and the kind of cable machine handling material and weight data are dam concrete construction efficiency optimization and security control foundation stone.
At present in hydraulic engineering site construction management, the control system that cable machine is provided for oneself often uses cable state to estimate cable machine lifting hook work situation, exchange fortune material category, weight is difficult to the most accurately identify, causes difficulty to follow-up cable machine management and running, Workload Account, efficiency analysis with optimization.Accordingly, it would be desirable to use the technological means become more meticulous and equipment that cable machine handling species and weight are implemented effective monitoring, effectively control cable machine running with auxiliary construction administrative staff.
Summary of the invention
The technical problem to be solved is: propose a kind of cable machine handling thing weighing recognition system and method, and cable machine handling species and weight are implemented effective monitoring.
The present invention solves above-mentioned technical problem and be the technical scheme is that
Cable machine handling thing weighing recognition system, including power module, wireless communication module, mounting bracket, the first LOAD CELLS, the second LOAD CELLS, the 3rd LOAD CELLS and monitoring client equipment；Described mounting bracket is arranged on cable machine hook ballast box, and described power module, wireless communication module are arranged in described mounting bracket；Described first LOAD CELLS, the second LOAD CELLS are separately positioned on relevant position, cable machine hook equalizer bar two ends；Described 3rd sensor is arranged on cable machine hook hook relevant position；Described power module is that wireless communication module, the first LOAD CELLS, the second LOAD CELLS, the 3rd LOAD CELLS are powered；Described wireless communication module is for being transferred to monitoring client equipment by the first LOAD CELLS, the second LOAD CELLS, the weighing-up wave of the 3rd LOAD CELLS collection；Described monitoring client equipment is arranged on cable machine operating room, is used for receiving weighing-up wave, and cable machine handling object classification and weight are monitored and are shown.
Concrete, described first LOAD CELLS, the second LOAD CELLS, the 3rd LOAD CELLS use magnetic pole variant or resistance strain weighing transducer.
Concrete, described first LOAD CELLS, the second LOAD CELLS are arranged at the hanging concrete cage cable of cable machine hook equalizer bar two ends.
Concrete, described 3rd LOAD CELLS is arranged on links up with top at cable machine hook.
Concrete, described monitoring client equipment includes wireless communication module, data processing module and display module；Described wireless communication module, display module are all connected with data processing module.
Concrete, this system also includes:
Database, is connected by network between described database with monitoring client equipment, for receiving and store the monitoring data that monitoring client equipment is uploaded.
Another object of the present invention, also reside in a kind of cable machine handling thing Weighing identification method of proposition, comprising: each LOAD CELLS gathers correspondence position current weight signal, and by wireless communication module, weight signal is sent to monitoring client equipment, monitoring client equipment receives and analyzes the weight data that each LOAD CELLS gathers, identify that cable machine is current just in the object classification of handling, obtain the weight of handling thing, and weight is monitored, carry out corresponding alarm when the weight of handling thing exceedes setting threshold value.
Concrete, cable machine handling concrete bucket and handling other materials equipment are mutex relations, the first LOAD CELLS and the second LOAD CELLS correspondence handling concrete bucket, the 3rd LOAD CELLS correspondence handling other materials equipment.
Concrete, monitoring client equipment receives the weight data that each LOAD CELLS gathers, and the first LOAD CELLS records weight data T1, the second LOAD CELLS record weight data T2, the 3rd LOAD CELLS record weight data T3；
Further, T is worked as1>0、T2>0、T3When=0, identify cable machine handling concrete bucket, and cage own wt T can be passed throughdIt is calculated weight T of handling concretec: Tc=T1+T2-Td；
Further, T is worked as1=0, T2=0, T3> 0 time, identify cable machine handling other materials equipment, weight T of handling other materials equipmento: To=T3；
Further, T is worked ascOr ToWhen exceeding cable machine maximum allowable handling weight threshold, pointed out by monitoring client equipment alarm.
Concrete, the method also includes:
Monitoring data are uploaded to database and store by monitoring client equipment, for cable machine Analysis of operation efficiency.
The invention has the beneficial effects as follows: effectively can be monitored cable machine, obtain in real time kind and the weight of cable machine handling object, assist operators grasps on-the-spot details, adds up efficiency of construction, avoids security incident.
Accompanying drawing explanation
Fig. 1 is all parts top view of installation site on cable machine in embodiment；
In figure, 1 be the first LOAD CELLS, 2 be the second LOAD CELLS, 3 be the 3rd LOAD CELLS, 4 be power module, 5 be wireless communication module, 6 for mounting bracket.
Detailed description of the invention
It is contemplated that propose a kind of cable machine handling thing weighing recognition system and method, cable machine handling species and weight are implemented effective monitoring.Its core concept is: is respectively provided with LOAD CELLS in relevant position, cable machine hook equalizer bar two ends and hook relevant position, and arranges power module and wireless communication module in cable machine hook ballast box position, and arranges monitoring client equipment at cable machine operating room；Current weight signal is gathered by each sensor, weight signal is transferred to monitoring client equipment by wireless communication module, the weight data that each sensor is gathered by monitoring client equipment is analyzed, and identifies the object classification of the current handling of cable machine, and weight is monitored display.
Below in conjunction with the accompanying drawings and embodiment the solution of the present invention is further described:
As shown in Figure 1, this example first at the hanging concrete cage cable of cable machine hook equalizer bar two ends (or on cable) be respectively provided with first LOAD CELLS the 1, second LOAD CELLS 2, at cable machine hook hook top (or on cable), the 3rd LOAD CELLS 3 is set, on implementing, each sensor can use magnetic pole variant or resistance strain weighing transducer.
Then mounting bracket 6 is set on cable machine hook ballast box, fixes power module 4 and wireless communication module 5 by mounting bracket 6；Power module 4 is wireless communication module 5 and each sensor power, and power module 4 is changeable type (changing battery after often pouring face, 1-2 storehouse)；
Again first LOAD CELLS the 1, second LOAD CELLS the 2, the 3rd LOAD CELLS 3 is coupled together with wireless communication module 5 by wire；Then laying monitoring client equipment at cable machine operating room or campsite, monitoring client equipment includes wireless communication module, data processing module and display module.So, the weight signal that each sensor gathers just can be transferred to monitoring client equipment (such as WIFI or 3G or 4G) by the way of wireless communication module is with radio communication, and monitoring client equipment is except can being analyzed signal, cable machine current state is monitored, monitoring data can also be uploaded to database by network, for cable machine Analysis of operation efficiency.
Cable machine handling thing Weighing identification method in the present invention, including: each LOAD CELLS gathers correspondence position current weight signal, and by wireless communication module, weight signal is sent to monitoring client equipment, monitoring client equipment receives and analyzes the weight data that each LOAD CELLS gathers, identify that the most just (hanging point that cable machine handling cage and other objects of handling use is mutual exclusion to cable machine in the object classification of handling, can determine whether handling concrete accordingly), and obtain the weight of handling thing, weight is monitored, corresponding alarm is carried out (such as: alarm can be carried out by audible-visual annunciator when the weight of handling thing exceedes setting threshold value, and show on the display screen of monitoring client equipment).
By the enforcement of the present invention, effectively cable machine can be monitored, obtain in real time kind and the weight of cable machine handling material, provide significant data basis for the management and running that become more meticulous of cable machine, efficiency optimization, safe operation.
Claims (6)
1. cable machine handling thing weighing recognition system, it is characterised in that include power module, wireless communication module, mounting bracket,
First LOAD CELLS, the second LOAD CELLS, the 3rd LOAD CELLS and monitoring client equipment；Described mounting bracket is arranged on cable
On machine hook ballast box, described power module, wireless communication module are arranged in described mounting bracket；Described first weighing and sensing
Device, the second LOAD CELLS are separately positioned on relevant position, cable machine hook equalizer bar two ends；Described 3rd LOAD CELLS is arranged on
Cable machine hook hook relevant position；Described power module be wireless communication module, the first LOAD CELLS, the second LOAD CELLS,
3rd LOAD CELLS is powered；
Described wireless communication module is for the title the first LOAD CELLS, the second LOAD CELLS, the 3rd LOAD CELLS gathered
Weight signal is transferred to monitoring client equipment；Described monitoring client equipment is arranged on cable machine operating room, is used for receiving weighing-up wave, to cable machine
Handling object classification and weight are monitored and show.
2. cable machine handling thing weighing recognition system as claimed in claim 1, it is characterised in that described first LOAD CELLS,
Second LOAD CELLS, the 3rd LOAD CELLS use magnetic pole variant or resistance strain weighing transducer.
3. cable machine handling thing weighing recognition system as claimed in claim 1, it is characterised in that described first LOAD CELLS,
Second LOAD CELLS is arranged at the hanging concrete cage cable of cable machine hook equalizer bar two ends or on cable.
4. cable machine handling thing weighing recognition system as claimed in claim 1, it is characterised in that described 3rd LOAD CELLS sets
Put on cable machine hook hook top or cable.
5. cable machine handling thing weighing recognition system as claimed in claim 1, it is characterised in that described monitoring client equipment includes nothing
Line communication module, data processing module and display module；Described wireless communication module, display module are all connected with data processing module.
6. cable machine handling thing weighing recognition system as claimed in claim 1, it is characterised in that this system also includes:
Database, is connected by network between described database with monitoring client equipment, is used for receiving and store monitoring client equipment and uploads
Monitoring data.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410412426.8A CN104192710B (en) | 2014-08-20 | 2014-08-20 | Cable machine handling thing weighing recognition system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410412426.8A CN104192710B (en) | 2014-08-20 | 2014-08-20 | Cable machine handling thing weighing recognition system and method |
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| CN104192710A CN104192710A (en) | 2014-12-10 |
| CN104192710B true CN104192710B (en) | 2016-08-24 |
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| CN201410412426.8A Active CN104192710B (en) | 2014-08-20 | 2014-08-20 | Cable machine handling thing weighing recognition system and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109761148B (en) * | 2018-12-14 | 2020-07-07 | 上海建工集团股份有限公司 | Safety monitoring system and method for vertical soil taking of foundation pit |
| CN111792529A (en) * | 2020-07-13 | 2020-10-20 | 安徽省雄峰起重机械有限公司 | Crane load-lifting capacity monitoring system |
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| CN101439826A (en) * | 2008-12-26 | 2009-05-27 | 中铁二局股份有限公司 | Cable crane cable tension test system |
| CN201633728U (en) * | 2010-04-06 | 2010-11-17 | 王洪业 | Intelligent vehicle-mounted overload safety monitoring system |
| CN203319425U (en) * | 2013-04-23 | 2013-12-04 | 赣州德业电子科技有限公司 | Safety monitoring device for construction hoist |
| CN103803411A (en) * | 2014-03-05 | 2014-05-21 | 中国水电顾问集团成都勘测设计研究院有限公司 | Cable crane video monitoring system for concrete construction |
| CN203754236U (en) * | 2014-01-02 | 2014-08-06 | 福建科杰起重机械有限公司 | Crane comprising lifting hook with weighing device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3297008B2 (en) * | 1998-01-30 | 2002-07-02 | 石川島播磨重工業株式会社 | Cable crane height detection method |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101439826A (en) * | 2008-12-26 | 2009-05-27 | 中铁二局股份有限公司 | Cable crane cable tension test system |
| CN201633728U (en) * | 2010-04-06 | 2010-11-17 | 王洪业 | Intelligent vehicle-mounted overload safety monitoring system |
| CN203319425U (en) * | 2013-04-23 | 2013-12-04 | 赣州德业电子科技有限公司 | Safety monitoring device for construction hoist |
| CN203754236U (en) * | 2014-01-02 | 2014-08-06 | 福建科杰起重机械有限公司 | Crane comprising lifting hook with weighing device |
| CN103803411A (en) * | 2014-03-05 | 2014-05-21 | 中国水电顾问集团成都勘测设计研究院有限公司 | Cable crane video monitoring system for concrete construction |
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| CN104192710A (en) | 2014-12-10 |
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Inventor after: Yin Xishuang Inventor after: Liu Jinfei Inventor after: Zhong Guiliang Inventor after: Zhu Chen Inventor after: Chen Wantao Inventor after: Qiu Xiangdong Inventor after: He Youzhong Inventor before: Yin Xishuang Inventor before: Liu Jinfei Inventor before: Zhong Guiliang Inventor before: Chen Wantao Inventor before: Qiu Xiangdong Inventor before: He Youzhong |
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