CN104191508A - Building component self-pressurization expansion type pore-forming die - Google Patents

Building component self-pressurization expansion type pore-forming die Download PDF

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Publication number
CN104191508A
CN104191508A CN201410442164.XA CN201410442164A CN104191508A CN 104191508 A CN104191508 A CN 104191508A CN 201410442164 A CN201410442164 A CN 201410442164A CN 104191508 A CN104191508 A CN 104191508A
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CN
China
Prior art keywords
hard shell
push rod
piston
soft cover
cavity
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Granted
Application number
CN201410442164.XA
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Chinese (zh)
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CN104191508B (en
Inventor
苑希平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Shengze science and Technology Pioneer Park Development Co., Ltd.
Original Assignee
JINAN MAIHABO METALLURGICAL TECHNOLOGY DEVELOPMENT Co Ltd
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Priority to CN201410442164.XA priority Critical patent/CN104191508B/en
Publication of CN104191508A publication Critical patent/CN104191508A/en
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Publication of CN104191508B publication Critical patent/CN104191508B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/22Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/16Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Revetment (AREA)

Abstract

A building component self-pressurization expansion type pore-forming die comprises a hard shell. A cavity is formed in the hard shell, a soft sleeve is arranged on the periphery of the side wall of the hard shell, the two ends of the soft sleeve are connected with the hard shell through a first hoop and a second hoop respectively, an expansion cavity is formed between the inner wall of the soft sleeve and the outer wall of the hard shell, through holes are formed in the side wall of the hard shell, the cavity is communicated with the expansion cavity through the through holes, and a piston is arranged in the cavity. One side of the piston is connected with an inner sleeve pipe, an outer sleeve pipe is arranged outside the inner sleeve pipe, the outer sleeve pipe is connected with the hard shell, a spring is arranged between the piston and the hard shell, the other side of the piston is connected with one end of a push rod, and the other end of the push rod penetrates out of the top of the hard shell. Accordingly, technicians in the field provide multiple schemes to solve the problems, however, even though public methods have some advantages, the public methods can not solve the problems.

Description

Building element self-pressurization expansion type becomes punch die
Technical field
The present invention relates to a kind of building element and become punch die, specifically a kind of building element self-pressurization expansion type becomes punch die.
Background technology
The prefabricated components of building field manufacture have many structures that have hole.While making prefabricated components, for the formation in hole, be generally to adopt metal material to do casement, when concrete setting is during to some strength, need artificial rotation or twitch casement, making casement and concrete form renunciation, being convenient to the smooth demoulding, when concrete strength reaches higher by the time, then casement is extracted out.The deficiency of this pore-forming mode is: make in prefabricated component process and need manually rotate one by one or twitch mould, take a large amount of human resources, labor strength is large, and production efficiency is low; Coagulation grade for preformed material need to have accurate grasp, and it is unpunctual slightly to grasp, and easily solidification material is produced to damage, makes the quality in hole be difficult to ensure card, as manual operation not in time, also there will be the situation that mould cannot the demoulding.For this reason, those skilled in the art provide a plurality of schemes in order to address the above problem.But, although these published methods have some advantage, complex structure, complicated operation, still can not address the above problem, and fails to be so far applied in suitability for industrialized production.
Summary of the invention
The object of this invention is to provide a kind of building element self-pressurization expansion type and become punch die, the deficiency existing in order to solve prior art.
The present invention for achieving the above object, be achieved through the following technical solutions: comprise hard shell, hard shell inside is cavity, soft cover is installed in hard shell sidewall border, soft cover two ends are connected with hard shell with the second clip by the first clip respectively, between soft cover inwall and hard shell outer wall, form expansion chamber, hard shell sidewall arranges through hole, cavity is communicated with expansion chamber by through hole, piston is installed in cavity, piston one side is connected with inner sleeve, inner sleeve outer setting outer tube, outer tube is connected with hard shell, mounting spring between piston and hard shell, piston opposite side is connected with one end of push rod, the push rod other end passes from hard shell top, the mating surface border of hard shell top and push rod arranges sealing ring, cavity madial wall mounting limit snap ring, push rod is positioned in the part of hard shell outside offers annular positioning groove, on the push rod outer wall of annular positioning groove downside, scale is set, on the hard shell end face of push rod one side, guiding ring set is set, in guiding ring set, alignment pin is installed, when push rod moves axially to extreme lower position along hard shell, alignment pin can insert in locating slot, high and low position to push rod locks, hard shell top arranges water inlet pipe and outlet pipe, on water inlet pipe, be installed into water valve, outlet valve is installed on outlet pipe.Soft cover inwall arranges a plurality of longitudinal fins vertically, and each longitudinal fin is uniformly distributed along soft cover border.Described soft cover is made by elastomeric material, and soft cover is embedded with fleece.Between border, outer tube top and piston, elastic sealing film is installed.
The invention has the advantages that: can automatic demoulding, make in prefabricated component process and do not need manually to rotate one by one or twitch mould, be conducive to reduce number of workers, reduce labour intensity, and enhance productivity, the demoulding can be carried out after concrete solidifies completely, can not produce damage to concrete material, make the quality in hole uniform, and can thoroughly avoid cannot the demoulding situation, mould can Self-pressurizing agri, keeps dilation to there will not be depression, supplementary pressure voluntarily during mould generation seepage, guarantees hole quality etc.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention, the state while being positioned at upper limit position for piston shown in figure;
Fig. 2 is structural representation of the present invention, shown in figure for piston is positioned at lower limit position, the push rod lock state regularly that is positioned;
Fig. 3 is the plan structure schematic diagram of Fig. 1;
Fig. 4 is the A-A sectional structure schematic diagram of Fig. 1;
Fig. 5 is I portion structure for amplifying schematic diagram in Fig. 4.
The specific embodiment
Building element self-pressurization expansion type of the present invention becomes punch die to comprise hard shell 1, hard shell 1 inside is cavity 11, soft cover 2 is installed in hard shell 1 sidewall border, soft cover 2 two ends are connected with hard shell 1 with the second clip 9 by the first clip 4 respectively, between soft cover 2 inwalls and hard shell 1 outer wall, form expansion chamber 10, hard shell 1 sidewall arranges through hole 3, cavity 11 is communicated with expansion chamber 10 by through hole 3, the interior installation piston 13 of cavity 11, piston 13 1 sides are connected with inner sleeve 14, inner sleeve 14 outer setting outer tubes 15, outer tube 15 is connected with hard shell 1, mounting spring 17 between piston 13 and hard shell 1, piston 13 opposite sides are connected with one end of push rod 12, push rod 12 other ends pass from hard shell 1 top, the mating surface border of hard shell 1 top and push rod 12 arranges sealing ring 19, cavity 11 madial wall mounting limit snap rings 18, push rod 12 is positioned in the part of hard shell 1 outside offers annular positioning groove 20, on push rod 12 outer walls of annular positioning groove 20 downsides, scale 27 is set, guiding ring set 21 is set on hard shell 1 end face of push rod 12 1 sides, the interior installation alignment pin 22 of guiding ring set 21, when push rod 12 moves axially to extreme lower position along hard shell 1, alignment pin 22 can insert in locating slot 20, high and low position to push rod 12 locks, hard shell 1 top arranges water inlet pipe 5 and outlet pipe 6, on water inlet pipe 5, be installed into water valve 24, outlet valve 23 is installed on outlet pipe 6.Before use, push rod 12 is pressed into hard shell 1 inside, until piston 13 arrives lower limit position, spring 17 is significantly compressed, now alignment pin 22 is inserted in locating slot 20, position to push rod 12 locks, then open water intaking valve 24 and outlet valve 23, by water inlet pipe 5 to cavity 11 and the interior water-filling of expansion chamber 10, by outlet pipe 6, discharge air simultaneously, in cavity 11 and expansion chamber 10, be full of after water, close outlet valve 23, make soft cover 2 under Water Pressure, produce expansion, after mould inside hydraulic pressure and source water pressure balanced, close water intaking valve 24, now soft cover 2 keeps swelling state under the effect of mould inside hydraulic pressure, now alignment pin 22 is extracted in locating slot 20, the locking of releasing to push rod 12, the piston 13 mobile trend that keeps up under the elastic force effect of spring 17, increase mould inside hydraulic pressure, guarantee that soft cover 2 keeps full state, under this state, mould self has slight seepage in time, cause a small amount of water in mould to ooze out, piston 13 also can be by this part pressure of its stroke compensation disappearance, the full state of soft cover 2 is unaffected.First workmen can judge mould inside pressure condition by the scale 27 of observing on push rod 12 outer walls, the scale on push rod 12 outer walls 27 shows when push rod 12 has ejected to extreme position, can judge that mould inside pressure is lower than setting value, now this mould can be rejected from alternate mold, select the mould that other push rod 12 does not eject completely to use, the mould of rejecting re-starts water-filling operation or checks, repairs seepage.During use, the present invention is inserted in the concrete of cast, concrete is carried out to maintenance, after concrete curing completes, open outlet valve 23, discharge a part of water in mould, piston 13 moves to upper limit position under the elastic force effect of spring 17, limited snap ring 18 stops, now mould inside hydraulic pressure is consistent with external atmosphere pressure, then close outlet valve 23, push rod 12 is pressed into hard shell 1 inside, until piston 13 arrives lower limit position, alignment pin 22 is inserted in locating slot 20, position to push rod 12 locks, now mould inside forms negative pressure, force soft cover 2 separated with concrete voluntarily, and be close to hard shell 1 outer wall, realize automatic demoulding.The present invention makes and in prefabricated component process, does not need manually to rotate one by one or twitch mould, be conducive to reduce number of workers, reduce labour intensity, and enhance productivity, the demoulding can be carried out after concrete solidifies completely, can not produce damage to concrete material, make the quality in hole uniform, and can thoroughly avoid cannot the demoulding situation, mould can Self-pressurizing agri, keep dilation to there will not be depression, supplementary pressure voluntarily during mould generation seepage, guarantees hole quality.
The present invention is out of shape after soft cover 2 water-fillings for preventing, makes its middle part outwardly, causes concrete component pass to occur deviation, can a plurality of longitudinal fins 7 be set vertically at soft cover 2 inwalls, and each longitudinal fin 7 is uniformly distributed along soft cover 2 borders.Fin 7 can play restriction to the deformation of soft cover 2, guarantees concrete component pass standard.
Soft cover 2 of the present invention can be made by relatively low soft materials of multiple ductility such as plastics, wherein preferably by elastomeric material, is made, and soft cover 2 is embedded with fleece 26.Compare with other soft material, elastomeric material is longer service life, and repeatedly not easy to crack after dilation, fleece 26 can be eliminated the ductility of elastomeric material, guarantees the rear shape criteria of soft cover 2 expansion.
The present invention prevents from being filled water between the not good hard shell 1 that causes piston 13 and installation outer tube 15 one end of piston 13 sealing, makes piston 13 be difficult to move to outer tube 15 one end, can between outer tube 15 borders, top and piston 13, elastic sealing film 16 be installed.Elastic sealing film 16 can form sealing between outer tube 15 and piston 13, anti-sealing enters outer tube 15 inside, even if there is the situation that sealing is not good in piston 13, when piston 13 moves, a small amount of water that accumulate in outer tube 15 outsides can be pushed back piston 13 opposite sides again, can piston 13 not moved and be affected greatly.

Claims (4)

1. building element self-pressurization expansion type becomes punch die, it is characterized in that: comprise hard shell (1), hard shell (1) inside is cavity (11), soft cover (2) is installed in hard shell (1) sidewall border, soft cover (2) two ends are connected with hard shell (1) with the second clip (9) by the first clip (4) respectively, between soft cover (2) inwall and hard shell (1) outer wall, form expansion chamber (10), hard shell (1) sidewall arranges through hole (3), cavity (11) is communicated with expansion chamber (10) by through hole (3), piston (13) is installed in cavity (11), piston (13) one sides are connected with inner sleeve (14), inner sleeve (14) outer setting outer tube (15), outer tube (15) is connected with hard shell (1), mounting spring (17) between piston (13) and hard shell (1), piston (13) opposite side is connected with one end of push rod (12), push rod (12) other end passes from hard shell (1) top, the mating surface border of hard shell (1) top and push rod (12) arranges sealing ring (19), cavity (11) madial wall mounting limit snap ring (18), push rod (12) is positioned in the outside part of hard shell (1) offers annular positioning groove (20), on push rod (12) outer wall of annular positioning groove (20) downside, scale (27) is set, guiding ring set (21) is set on hard shell (1) end face of push rod (12) one sides, alignment pin (22) is installed in guiding ring set (21), when push rod (12) moves axially to extreme lower position along hard shell (1), alignment pin (22) can insert in locating slot (20), high and low position to push rod (12) locks, hard shell (1) top arranges water inlet pipe (5) and outlet pipe (6), on water inlet pipe (5), be installed into water valve (24), the upper outlet valve (23) of installing of outlet pipe (6).
2. building element self-pressurization expansion type according to claim 1 becomes punch die, it is characterized in that: soft cover (2) inwall arranges a plurality of longitudinal fins (7) vertically, and each longitudinal fin (7) is uniformly distributed along soft cover (2) border.
3. building element self-pressurization expansion type according to claim 1 and 2 becomes punch die, it is characterized in that: described soft cover (2) is made by elastomeric material, and soft cover (2) is embedded with fleece (26).
4. building element self-pressurization expansion type according to claim 1 becomes punch die, it is characterized in that: between outer tube (15) border, top and piston (13), elastic sealing film (16) is installed.
CN201410442164.XA 2014-09-02 2014-09-02 Building component self-pressurization expansion type pore-forming die Active CN104191508B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN104191508B CN104191508B (en) 2017-03-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105971003A (en) * 2016-06-06 2016-09-28 安徽汇力建筑工程有限公司 Reusable reserved hole gasbag mould
CN116717071A (en) * 2023-08-03 2023-09-08 山西一建集团有限公司 Tool type aluminum alloy template assembly

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU1787784C (en) * 1990-03-26 1993-01-15 Среднеуральское Управление Строительства Hole-forming cores
CN2271956Y (en) * 1996-10-22 1998-01-07 国家建筑材料工业局苏州混凝土水泥制品研究院 Pressure forming mould for making concrete products with hole
CN103612322A (en) * 2013-10-16 2014-03-05 甘昌成 Split inserting type hole forming die and device and automatic manufacturing method of perforated brick of split inserting type hole forming die

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU1787784C (en) * 1990-03-26 1993-01-15 Среднеуральское Управление Строительства Hole-forming cores
CN2271956Y (en) * 1996-10-22 1998-01-07 国家建筑材料工业局苏州混凝土水泥制品研究院 Pressure forming mould for making concrete products with hole
CN103612322A (en) * 2013-10-16 2014-03-05 甘昌成 Split inserting type hole forming die and device and automatic manufacturing method of perforated brick of split inserting type hole forming die

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105971003A (en) * 2016-06-06 2016-09-28 安徽汇力建筑工程有限公司 Reusable reserved hole gasbag mould
CN105971003B (en) * 2016-06-06 2018-06-22 安徽汇力建筑工程有限公司 A repeated use of preformed hole air bag mould
CN116717071A (en) * 2023-08-03 2023-09-08 山西一建集团有限公司 Tool type aluminum alloy template assembly
CN116717071B (en) * 2023-08-03 2023-10-10 山西一建集团有限公司 Tool type aluminum alloy template assembly

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Effective date of registration: 20171115

Address after: 6 417A room, building No. 1188, west two ring road, Shengze Town, Wujiang District, Jiangsu, Suzhou, 215228

Patentee after: Suzhou hair textile Co., Ltd.

Address before: 250100 Ji'nan Province, Lixia District, Shandong, the new Luo street, No. 786

Patentee before: Jinan Maihabo Metallurgical Technology Development Co., Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20181015

Address after: 215200 No. 1188 west two ring road, Shengze Town, Wujiang District, Suzhou, Jiangsu.

Patentee after: Suzhou Shengze science and Technology Pioneer Park Development Co., Ltd.

Address before: 215228 417A, 6 building, 1188 west two ring road, Shengze Town, Wujiang District, Suzhou, Jiangsu.

Patentee before: Suzhou hair textile Co., Ltd.

TR01 Transfer of patent right