CN104190657A - Heavy wax scale composite cleaning process - Google Patents
Heavy wax scale composite cleaning process Download PDFInfo
- Publication number
- CN104190657A CN104190657A CN201410439127.3A CN201410439127A CN104190657A CN 104190657 A CN104190657 A CN 104190657A CN 201410439127 A CN201410439127 A CN 201410439127A CN 104190657 A CN104190657 A CN 104190657A
- Authority
- CN
- China
- Prior art keywords
- cleaning
- cleaning agent
- prime201
- temperature
- time
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B7/00—Drying solid materials or objects by processes using a combination of processes not covered by a single one of groups F26B3/00 and F26B5/00
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a heavy wax scale composite cleaning process which comprises the following steps that firstly, high-temperature wax removal cleaning is conducted, wherein a metallic workpiece is soaked in a Quakerclean69 cleaning agent on a vacuum condition for 120-360 seconds, and ultrasonic wave signals act on the Quakerclean69 cleaning agent, so that the temperature of the Quakerclean69 cleaning agent is kept within the range of 50-100 DEG C; secondly, vacuum hydrocarbon cleaning is conducted, wherein the metallic workpiece subjected to high-temperature wax removal cleaning is soaked in a PRIME201 cleaning agent on the vacuum condition for 360-600 seconds, ultrasonic wave signals act on the PRIME201 cleaning agent, and meanwhile the temperature of the PRIME201 cleaning agent is kept within the range of 25-40 DEG C; thirdly, vacuum drying is conducted, wherein the metallic workpiece subjected to vacuum hydrocarbon cleaning is placed on the vacuum condition with the temperature ranging from 100 DEG C to 120 DEG C to be dried for 480-720 seconds.
Description
Technical field
The present invention relates to industry cleaning link process field, refer to especially the composite cleaning technique for the surface of workpiece of industrial processes.
Background technology
Along with improving gradually of industrial technology, the Industrial Metal surface of the work cleaning treatment of various cooperation industrial production processing also becomes the field that people pay close attention to research gradually.As the rust-proofing wax dirt of surface of workpiece cleans, traditional normally adopts water base cleaning or solvent clean to the paraffin after the punching oil of various metal surfaces, antirust oil, tapping oil, mirror finish and the cleaning of abrasive pastes, cleaning sulfur-bearing or chloride cutting oil and drawing oil etc. grease, by displacement or solution principle, reach paraffin removal object, cleaning is complicated, the residual probability of dirt is large, and tank liquor is changed frequent.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
The invention provides a kind of heavy wax dirt composite cleaning technique, its technical problem underlying to be solved is: in the industry cleaning link process of traditional metal works, conventionally just use water base cleaning or solvent clean, cleaning is complicated, the residual probability of dirt is large, after water base cleaning is complete, need to carry out rinsing through the pure water of multiple-grooved, many will, through seven or eight groove pure water rinsings, not only will additionally increase pure water and produce equipment, and sewage disposal burden is heavy, does not meet the requirement of cleaner production.
For solving the problems of the technologies described above, the technical solution used in the present invention is to provide a kind of heavy wax dirt composite cleaning technique, and it comprises the steps:
One, high temperature paraffin removal cleans, and metal works is immersed in to the Quakerclean69(under vacuum condition
kui Ke high temperature cleaning agent) in cleaning agent, and ultrasonic signal is acted in Quakerclean69 cleaning agent, utilize ultrasonic transducer convert ultrasonic wave to high frequency mechanical oscillation and be transmitted in Quakerclean69 cleaning agent, make the temperature of Quakerclean69 cleaning agent remain on 50-100 ℃, soak time is 120-360s simultaneously;
Two, the hydrocarbon cleaning of vacuum, metal works after high temperature paraffin removal cleans is immersed in to the PRIME201(agent for carbon hydrogen detergent under vacuum condition) in cleaning agent, and ultrasonic signal is acted in PRIME201 cleaning agent, utilize ultrasonic transducer convert ultrasonic wave to high frequency mechanical oscillation and be transmitted in PRIME201 cleaning agent, make the temperature of PRIME201 cleaning agent remain on 25-40 ℃, soak time is 360-600s simultaneously;
Three, vacuum drying, it is to be dried under the vacuum condition of 100-120 ℃ that the metal works through vacuum hydrocarbon cleaning is placed in to temperature, be 480-720s drying time.
Be preferable over: described high temperature paraffin removal cleans and can be divided into twice continuous paraffin removal cleaning: for the first time, preliminary paraffin removal cleans, metal works is immersed in the Quakerclean69 cleaning agent under vacuum condition, make the temperature of Quakerclean69 cleaning agent remain on 80-100 ℃, soak time is 60-180s simultaneously; For the second time, thoroughly paraffin removal cleans, change Quakerclean69 cleaning agent, under vacuum condition, make the temperature of the Quakerclean69 cleaning agent after changing remain on 50-70 ℃, with the Quakerclean69 cleaning agent after changing, the metal works cleaning through preliminary paraffin removal is soaked again, soak time is 60-180s; In above twice cleaning process, all ultrasonic signal is acted in Quakerclean69 cleaning agent, utilize ultrasonic transducer convert ultrasonic wave to high frequency mechanical oscillation and be transmitted in Quakerclean69 cleaning agent.
Be preferable over: the hydrocarbon cleaning step of described vacuum can be divided into twice continuous cleaning: for the first time, metal works after high temperature paraffin removal cleans is immersed in the PRIME201 cleaning agent under vacuum condition, make the temperature of PRIME201 cleaning agent remain on 25-40 ℃, soak time is 180-300s simultaneously; For the second time, change PRIME201 cleaning agent, make the temperature of PRIME201 cleaning agent remain on 25-40 ℃ under vacuum condition, with the PRIME201 cleaning agent after changing, metal works is soaked again, soak time is 180-300s; Twice cleaning all acts on ultrasonic signal in PRIME201 cleaning agent, utilizes ultrasonic transducer convert ultrasonic wave to high frequency mechanical oscillation and be transmitted in PRIME201 cleaning agent.
Be preferable over: vacuum drying step is divided into continuous twice: dry for the first time, it is to be dried under the vacuum condition of 100-120 ℃ that the metal works through the hydrocarbon cleaning of vacuum is placed in to temperature, and be 240-360s drying time; Finish-drying, through after vacuum heat drying for the first time, it is to be again dried under the vacuum condition of 100-120 ℃ that metal works is placed in to temperature again, be 240-360s drying time.
Compared with prior art, the invention has the beneficial effects as follows:
One, high temperature paraffin removal of the present invention cleans just dirty with the Quakerclean69 cleaning agent dissolving wax of high temperature, this Quakerclean69 cleaning agent is a kind of heavy load solvent-based environmentally friendly cleaning agent, even if under the more condition of greasy dirt, also can dissolve completely, can not produce secondary deposition; Not containing Cl ion, can not damage the ozone layer, cleaning force is strong and without rinsing, uses Quakerclean69 cleaning agent to implement double cleaning to metal works and the blind hole on workpiece, node, space, crack etc. privileged sites can be cleaned fully thoroughly under vacuum, high temperature and Ultrasonic Conditions;
Two, by vacuum outgas, surpass Ultrasonic Cleaning, vacuum drying, clean, rate of drying is fast, effective, need not manpower intervention wiping, and also whole process can not use halogen-containing lamp harmful substance, Environmental Safety.
Three, whole cleaning process does not contact moisture content, prevents polluted water resources, and there is no waste water, discharging of waste liquid.
The specific embodiment
A kind of heavy wax dirt composite cleaning technique the present invention being proposed below with reference to preferred embodiment is done more to describe in detail.
Adopt composite cleaning equipment, in this composite cleaning equipment, draw successively and establish six rinse bath sections, the first groove is preliminary paraffin removal rinse bath, the second groove is thorough paraffin removal rinse bath, three-flute is hydrocarbon rinse bath for the first time, the 4th groove is hydrocarbon rinse bath for the second time, and the 5th groove is first dry slot, and the 6th groove is finish-drying groove;
The metal works of materialsing, concrete paraffin removal, hydrocarbon cleaning and drying process step are as follows:
One, splendid attire Quakerclean69 cleaning agent in the first groove of described composite cleaning equipment, the Quakerclean69 cleaning agent temperature in described the first groove remains on 80-100 ℃, metal works is immersed in to 60-180s in the first groove of vacuum state;
Two, splendid attire Quakerclean69 cleaning agent in described the second groove, Quakerclean69 cleaning agent temperature in described the second groove remains on 50-70 ℃, the metal works through preliminary paraffin removal cleans in the first groove is immersed in to 60-180s in the second groove of vacuum state;
Three, in three-flute, be loaded with PRIME201 cleaning agent, the temperature of the PRIME201 cleaning agent in described three-flute remains on 25-40 ℃, the metal works cleaning through high temperature paraffin removal is immersed in to 180-300s in the three-flute under vacuum condition, and in three-flute, opened circulating cooling fluid infusion pattern, the PRIME201 cleaning agent in three-flute has been carried out to cooling, filtration cycle;
Four, in the 4th groove, be loaded with PRIME201 cleaning agent, the temperature of the PRIME201 cleaning agent in described the 4th groove remains on 25-40 ℃, metal works through hydrocarbon cleaning is for the first time immersed in to 180-300s in the 4th groove under vacuum condition, and in the 4th groove, opened distillation circulating cooling fluid infusion pattern, and then the PRIME201 cleaning agent in the 4th groove is distilled and collects compensation and cold filtration circulation;
In above four grooves, be provided with ultrasonic transduction device, in the cleaning process of four above groove sections, all ultrasonic signal is acted in the cleaning agent in each groove, utilize ultrasonic transducer convert ultrasonic wave to high frequency mechanical oscillation and be transmitted in cleaning agent, thereby enhancing cleaning performance, the operating current of described ultrasonic transducer is 1-5A;
Five, the metal works through vacuum hydrocarbon cleaning being placed in to temperature is that the 5th groove of 100-120 ℃ is dried, and to vacuumizing in the 5th groove, realizes high temperature, degassed dry, and be 240-360s drying time;
Six, by be placed in temperature through first dry metal works, be that the 6th groove of 100-120 ℃ is dried, and to vacuumizing in the 6th groove, by high temperature, the degassed finish-drying of realizing, it is 240-360s drying time.
Technique of the present invention is applicable to cleaning the products such as black, non-ferrous metal, through above cleaning process, can substitute harmful cleaning agents such as trichloro-ethylene, carrene, tetrachloro-ethylene, and traditional manual wipping drying process, improved production efficiency, meet national cleaner production requirement, reduce the high-efficiency environment friendly theory of sewage discharge, reached the object of saving integrated cost.
The above is only the specific embodiment of the present invention.But protection domain of the present invention is not limited to this.Anyly be familiar with those skilled in the art in the technical scope that the present invention discloses, the variation that can expect easily or replacement, within all should being encompassed in protection scope of the present invention, therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.
Claims (4)
1. a heavy wax dirt composite cleaning technique, is characterized in that comprising the steps:
One, high temperature paraffin removal cleans, metal works is immersed in the Quakerclean69 cleaning agent under vacuum condition, and ultrasonic signal is acted in Quakerclean69 cleaning agent, utilize ultrasonic transducer convert ultrasonic wave to high frequency mechanical oscillation and be transmitted in Quakerclean69 cleaning agent, make the temperature of Quakerclean69 cleaning agent remain on 50-100 ℃, soak time is 120-360s simultaneously;
Two, the hydrocarbon cleaning of vacuum, metal works after high temperature paraffin removal cleans is immersed in the PRIME201 cleaning agent under vacuum condition, and ultrasonic signal is acted in PRIME201 cleaning agent, utilize ultrasonic transducer convert ultrasonic wave to high frequency mechanical oscillation and be transmitted in PRIME201 cleaning agent, make the temperature of PRIME201 cleaning agent remain on 25-40 ℃, soak time is 360-600s simultaneously;
Three, vacuum drying, it is to be dried under the vacuum condition of 100-120 ℃ that the metal works through vacuum hydrocarbon cleaning is placed in to temperature, be 480-720s drying time.
2. a kind of heavy wax dirt composite cleaning technique as claimed in claim 1, it is characterized in that: described high temperature paraffin removal cleans and can be divided into twice continuous paraffin removal cleaning: for the first time, preliminary paraffin removal cleans, metal works is immersed in the Quakerclean69 cleaning agent under vacuum condition, make the temperature of Quakerclean69 cleaning agent remain on 80-100 ℃, soak time is 60-180s simultaneously; For the second time, thoroughly paraffin removal cleans, change Quakerclean69 cleaning agent, under vacuum condition, make the temperature of the Quakerclean69 cleaning agent after changing remain on 50-70 ℃, with the Quakerclean69 cleaning agent after changing, the metal works cleaning through preliminary paraffin removal is soaked again, soak time is 60-180s; In above twice cleaning process, all ultrasonic signal is acted in Quakerclean69 cleaning agent, utilize ultrasonic transducer convert ultrasonic wave to high frequency mechanical oscillation and be transmitted in Quakerclean69 cleaning agent.
3. a kind of heavy wax dirt composite cleaning technique as claimed in claim 2, it is characterized in that: the hydrocarbon cleaning step of described vacuum can be divided into twice continuous cleaning: for the first time, metal works after high temperature paraffin removal cleans is immersed in the PRIME201 cleaning agent under vacuum condition, make the temperature of PRIME201 cleaning agent remain on 25-40 ℃, soak time is 180-300s simultaneously; For the second time, change PRIME201 cleaning agent, make the temperature of PRIME201 cleaning agent remain on 25-40 ℃ under vacuum condition, with the PRIME201 cleaning agent after changing, metal works is soaked again, soak time is 180-300s; Twice cleaning all acts on ultrasonic signal in PRIME201 cleaning agent, utilizes ultrasonic transducer convert ultrasonic wave to high frequency mechanical oscillation and be transmitted in PRIME201 cleaning agent.
4. a kind of heavy wax dirt composite cleaning technique as claimed in claim 3, it is characterized in that: vacuum drying step is divided into continuous twice: dry for the first time, it is to be dried under the vacuum condition of 100-120 ℃ that metal works through vacuum hydrocarbon cleaning is placed in to temperature, and be 240-360s drying time; Finish-drying, through after vacuum heat drying for the first time, it is to be again dried under the vacuum condition of 100-120 ℃ that metal works is placed in to temperature again, be 240-360s drying time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410439127.3A CN104190657A (en) | 2014-09-01 | 2014-09-01 | Heavy wax scale composite cleaning process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410439127.3A CN104190657A (en) | 2014-09-01 | 2014-09-01 | Heavy wax scale composite cleaning process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104190657A true CN104190657A (en) | 2014-12-10 |
Family
ID=52076104
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410439127.3A Pending CN104190657A (en) | 2014-09-01 | 2014-09-01 | Heavy wax scale composite cleaning process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104190657A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105642608A (en) * | 2015-12-29 | 2016-06-08 | 深圳市鑫承诺环保产业股份有限公司 | Copper piece hydrocarbon cleaning technology |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002248437A (en) * | 2001-02-26 | 2002-09-03 | Kao Corp | Ultrasonic cleaning device and method |
| CN1608748A (en) * | 2004-11-18 | 2005-04-27 | 谢程滨 | Ultrasonic and hydrocarbon cleaning method |
| CN1736622A (en) * | 2004-08-19 | 2006-02-22 | 樊利华 | Environment protective integrated vacuum supersonic cleaning drying device |
| JP2006051502A (en) * | 2005-09-05 | 2006-02-23 | Tosei Denki Kk | Parts cleaning and drying method and parts cleaning and drying system |
| CN103691701A (en) * | 2013-12-18 | 2014-04-02 | 常熟市天河机械设备制造有限公司 | Five-tank rotating type hydrocarbon cleaning machine |
| CN103691700A (en) * | 2013-12-18 | 2014-04-02 | 常熟市天河机械设备制造有限公司 | Oil and dust removal cleaning process of stamping sheet metal parts |
-
2014
- 2014-09-01 CN CN201410439127.3A patent/CN104190657A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002248437A (en) * | 2001-02-26 | 2002-09-03 | Kao Corp | Ultrasonic cleaning device and method |
| CN1736622A (en) * | 2004-08-19 | 2006-02-22 | 樊利华 | Environment protective integrated vacuum supersonic cleaning drying device |
| CN1608748A (en) * | 2004-11-18 | 2005-04-27 | 谢程滨 | Ultrasonic and hydrocarbon cleaning method |
| JP2006051502A (en) * | 2005-09-05 | 2006-02-23 | Tosei Denki Kk | Parts cleaning and drying method and parts cleaning and drying system |
| CN103691701A (en) * | 2013-12-18 | 2014-04-02 | 常熟市天河机械设备制造有限公司 | Five-tank rotating type hydrocarbon cleaning machine |
| CN103691700A (en) * | 2013-12-18 | 2014-04-02 | 常熟市天河机械设备制造有限公司 | Oil and dust removal cleaning process of stamping sheet metal parts |
Non-Patent Citations (2)
| Title |
|---|
| 周治任: "碳氢清洗剂及其清洗设备", 《洗净技术》, vol. 2, no. 10, 31 October 2004 (2004-10-31) * |
| 王旭明: "日本企业替代ODS及卤代烃清洗剂的主流技术碳氢清洗", 《洗净技术》, vol. 8, 18 August 2004 (2004-08-18) * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105642608A (en) * | 2015-12-29 | 2016-06-08 | 深圳市鑫承诺环保产业股份有限公司 | Copper piece hydrocarbon cleaning technology |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104152934A (en) | Composite saponification and hydrocarbon cleaning technology | |
| US7427586B2 (en) | Degreasing agent | |
| CN101709476B (en) | Production method and equipment for deburring aluminum workpieces by continuously alkali washing | |
| CN101376985A (en) | Aluminum product cleaning process | |
| CN106283075A (en) | Water-solube and biodegradable abluent and Cleaning application method | |
| CN104399693A (en) | Ultrasonic washing process | |
| CN106868508A (en) | A kind of vacuum equipment processing chamber wallboard regeneration treating method | |
| CN107470253A (en) | Superfinishing cleaning before composite component PVD plated films | |
| CN105642608A (en) | Copper piece hydrocarbon cleaning technology | |
| CN104190657A (en) | Heavy wax scale composite cleaning process | |
| CN104399694A (en) | Ultrasonic washing process applicable to aluminum surface | |
| CN103639141B (en) | A kind of cleaning method of sapphire touch panel | |
| CN102877077A (en) | Metal cleaner and preparation method thereof | |
| CN105713753A (en) | Hydrocarbon cleaning agent for cleaning and separating water-soluble cutting fluid | |
| CN105755496A (en) | Special dewaxing liquid for cleaning aluminum alloy workpiece | |
| CN109433718A (en) | A kind of cleaning process of metalwork containing greasy dirt | |
| JP3246694B2 (en) | How to wash goods | |
| JP3375104B2 (en) | How to wash goods | |
| CN108300589A (en) | A kind of cleaning of cylinder casing using scavenger specially | |
| CN108560008A (en) | The clean type die surface that decontamination process is detached based on compound ion cleans liquid medicine | |
| CN108179427A (en) | A kind of cleaning method of machine components | |
| CN109306491A (en) | A kind of industrialization sump oil cleaning process | |
| CN103132095A (en) | Method for degreasing treatment and purification treatment on metal surfaces and dedicated hot alkaline solution | |
| CN109306492A (en) | A kind of metalwork washing methods | |
| CN214052764U (en) | Novel it detects to remain degreaser device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 518000 B7 building, A - 5 block, Shenzhen, Baoan District, Guangdong Applicant after: SHENZHEN XINCHENGNUO ENVIRONMENTAL PROTECTION INDUSTRY CO., LTD. Address before: 518000 B7 building, A - 5 block, Shenzhen, Baoan District, Guangdong Applicant before: SHENZHEN GCL TECHNOLOGY CO., LTD. |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: APPLICANT; FROM: SHENZHEN XINCHENGNUO TECHNOLOGY CO., LTD. TO: SHENZHEN GCL TECHNOLOGY CO., LTD. |
|
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20141210 |