CN104188438B - A kind of mat without warp and processing technology thereof - Google Patents
A kind of mat without warp and processing technology thereof Download PDFInfo
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- CN104188438B CN104188438B CN201410384053.8A CN201410384053A CN104188438B CN 104188438 B CN104188438 B CN 104188438B CN 201410384053 A CN201410384053 A CN 201410384053A CN 104188438 B CN104188438 B CN 104188438B
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Abstract
The present invention relates to a kind of mat without warp, comprise mat body, mat body adopts bamboo cane as parallel, replaces warp that bamboo cane is bonded aft-loaded airfoil form with adhesive tape; Wherein, adhesive tape is made up of base material and sticker, and sticker is become to be grouped into by following parts by weight: modified SBS resin: 10-20 part, tackifying resin: 15-40 part, solvent: 50-100 part, plasticizer: 1-3 part, filler: 5-8 part, age resistor: 0.5-1 part, antioxidant: 0.5-1 part.The processing technology of this mat first uses bamboo cane as parallel, under 30-60 DEG C, 2-6MPa with adhesive tape by bamboo batten hot-pressing together, obtain mat main body; Then wrapped by mat main body section with mat cloth, compacting, carries out bound edge process, the obtained mat without warp.Mat front of the present invention can only see that the parallel of mat does not have warp, has distinguished visual effect, and the firmness of mat is good, long perfomance life.
Description
Technical field
The present invention relates to a kind of mat and processing technology thereof, particularly relate to a kind of mat without warp and processing technology thereof.
Background technology
Mat is the primary article of people's daily life, and especially in the summer that temperature is higher, mat becomes requirement during people's rest.Therefore on market, the kind of mat gets more and more, at present, include straw mat, bamboo mat, cow leather mat, linolenic summer sleeping mat, sub-straw mat, rattan seat etc. all kinds of, but these mats are all by forming through knitting device, mat aesthetic measure is general, and just needs more raw material through knitting device.Again because China's bamboo resource enriches, therefore, the mat that bamboo mat progressively replaces other type becomes the mainstream product in the market, but, current bamboo mat is substantially all formed through knitting device by bamboo cane and the rope such as cotton, numb process, firm not, bamboo cane easily loosens, and the comfort of bamboo mat and service life are had a greatly reduced quality.
Summary of the invention
The object of the invention is for the above-mentioned problems in the prior art, propose a kind of attractive in appearance, firmness good, the mat without warp of long perfomance life.
Object of the present invention realizes by following technical proposal: a kind of mat without warp, comprises mat body, and described mat body adopts bamboo cane as parallel, replaces warp that bamboo cane is bonded aft-loaded airfoil form with adhesive tape; Wherein, described adhesive tape is made up of base material and sticker, and described sticker is become to be grouped into by following parts by weight: modified SBS resin: 10-20 part, tackifying resin: 15-40 part, solvent: 50-100 part, plasticizer: 1-3 part, filler: 5-8 part, age resistor: 0.5-1 part, antioxidant: 0.5-1 part.
Mat of the present invention, using bamboo cane as parallel, replaces traditional warp that bamboo cane is bonded aft-loaded airfoil with adhesive tape and forms, just can only see the parallel of mat like this, and can't see the warp of mat in the front of mat, makes mat have distinguished visual effect.Simultaneously, the present invention is in order to ensure the fastness of adhesive tape bonding bamboo cane, SBS sticker selected by the sticker of adhesive tape, and carried out rational compatibility to the constituent of SBS sticker and parts by weight thereof, make it have that adhesion strength is high, good toughness, good weatherability, waterproof, the advantage such as corrosion-resistant.Be processed into mat by this adhesive tape bonding bamboo cane, not only firmness is good, mat long perfomance life, and the sticker of adhesive tape does not contain harmful ingredients, health environment-friendly.
Above-mentioned a kind of without in the mat of warp, the width of described adhesive tape is 1-3cm, and the spacing of described adhesive tape and adhesive tape is 4-6cm.The spacing of the width of adhesive tape and adhesive tape and adhesive tape is arranged in above-mentioned scope, the firmness of mat can be ensured, the use of adhesive tape can be reduced again, control cost.
Above-mentioned a kind of without in the mat of warp, described base material is made up of one or more in PVC film, PE film, PU film, non-woven fabrics, brown paper, fiber.The better performances such as substrate intensity, weatherability, corrosion resistance that above-mentioned material is made, service life is more permanent.
Above-mentioned a kind of without in the mat of warp, described modified SBS resin is the SBS resin of organic silicon monomer modification.Because the intensity of SBS resin sticker is low, and oxidizable, therefore, the present invention adopts organic silicon monomer to carry out modification to SBS resin, then the SBS resin after improvement is made sticker, its adhesive strength, water proofing property, weatherability etc. are obtained for larger raising.
Above-mentioned a kind of without in the mat of warp, described tackifying resin is terpene resin, C
5one or more in Petropols, modified rosin resin, ancient marlon resin.SBS resin itself is also inviscid, therefore needs composite suitable tackifying resin, to improve the wettability, tack, cohesive force, adhesion strength etc. of SBS resin.Therefore, tackifying resin select the performance impact of sticker very large.The elastic modelling quantity of ancient marlon resin, terpene resin raising sticker compatible with the PS phase in SBS resin and cohesive strength, but do not produce initial bonding strength and peeling force.Terpene resin, modified rosin resin, C
5the elastic modelling quantity that can reduce sticker that Petropols are compatible with the PB phase in SBS resin and cohesive strength, give sticker initial bonding strength and peeling force.Find through overtesting, the mixing of dissimilar tackifying resin is used with SBS compatibility, especially select terpene resin to mix with modified rosin resin to use with SBS resin compatibility, good tack can be obtained, hold the performance such as viscosity and peel strength, therefore, what the further preferably terpene resin of the present invention formed with modified rosin resin mixes tackifying resin.
Above-mentioned a kind of without in the mat of warp, described solvent is the binary that forms of good solvent and poor solvent or multiple mixed solvent; The ratio of weight and number of described good solvent and poor solvent is 1:(1-5).Described good solvent is one or more in ethyl acetate, cyclohexane, butanone, and described poor solvent is one or more in n-hexane, heptane, benzinum, industrial naptha, acetone, isopropyl alcohol.Consider the volatility of solvent, make the factors such as the outward appearance of product mat, cost, ethyl acetate in the further preferably good solvent of the present invention and the industrial naptha in poor solvent are the binary mixed solvent of 1:3 composition by ratio of weight and the number of copies, glue outward appearance, adhesive property that this mixed solvent is made are good, evaporation rate is moderate, meets environmental requirement.
Above-mentioned a kind of without in the mat of warp, described plasticizer is one or more in paraffin, polyethylene glycol, naphthenic oil.The present invention adds the viscosity that plasticizer increases sticker further in sticker.
Above-mentioned a kind of without in the mat of warp, described filler is one or more in titanium dioxide, carbon black, talcum powder, calcium carbonate; The particle diameter of described filler is 10-150nm.Add in sticker filler can increased viscosity, improve adhesive strength and heat resistance, reduction shrinkage factor, reduce costs.And titanium dioxide in filler and carbon black can also improve anti-ultraviolet property, carbon black has certain absorption property, makes mat have certain health care.
In addition, the present invention also adds a certain amount of age resistor and antioxidant in sticker, and phenomenons such as being oxidized under being subject to the effects such as oxygen, ozone, light and heat to prevent SBS sticker, degrading, be cross-linked, improves the ageing-resistant performance of sticker.Wherein, described age resistor is one or more in commercially available common age resistor, as: anti-aging agent RD, antioxidant 4010, antioxidant 264 etc.; Described antioxidant is one or more in commercially available common antioxidant, as: antioxidant 1010, antioxidant CA, antioxidant 264 etc.
Another object of the present invention is the processing technology providing the above-mentioned mat without warp, and described processing technology comprises the following steps:
S1, adopt bamboo cane as parallel, be 30-60 DEG C in temperature, pressure be under the condition of 2-6MPa with above-mentioned adhesive tape by bamboo batten hot-pressing together, obtain mat main body;
S2, the mat of the even width cut is arranged in the surrounding of above-mentioned obtained mat main body, wrapped by mat main body section with mat cloth, make mat cloth symmetrical in the above and below of mat, compacting, then carries out bound edge process, the obtained mat without warp.
The present invention under uniform temperature with pressure by adhesive tape together with bamboo batten hot-pressing, make adhesive tape at utmost can bond bamboo cane, ensure the fastness of mat.
In the processing technology of above-mentioned a kind of mat without warp, temperature described in step S1 is 40-50 DEG C, and pressure is 3-5MPa, and hot pressing time is 5-15s.
Compared with prior art, the present invention has following advantage:
1. the parallel of mat can only be seen in mat front of the present invention, and can't see the warp of mat, makes mat have distinguished visual effect.
2. the warp of mat of the present invention adopts adhesive tape to replace, adhesive tape is made up of base material and sticker, sticker constituent and parts by weight compatibility reasonable, have that adhesion strength is high, good toughness, good weatherability, waterproof, the advantage such as corrosion-resistant, be processed into mat by this adhesive tape bonding bamboo cane, not only firmness is good, mat long perfomance life, and the sticker of adhesive tape does not contain harmful ingredients, health environment-friendly.
3. the present invention is by adhesive tape together with bamboo cane under certain condition hot pressing, makes adhesive tape firmly bond bamboo cane, makes the good mat of fastness, extends the service life of mat.
Detailed description of the invention
Be below specific embodiments of the invention, technical scheme of the present invention is further described, but the present invention is not limited to these embodiments.
Adhesive tape of the present invention is prepared from by common process technique, and what exceed at this repeats.
Table 1: the constituent of embodiment of the present invention 1-4 adhesive tape sticker and parts by weight thereof
Embodiment 1:
Take raw material according to the constituent of embodiment in table 11 adhesive tape sticker and parts by weight thereof, in raw material, good solvent adopts ethyl acetate, and poor solvent adopts n-hexane, and the size controlling of filler titanium dioxide is within the scope of 10-40nm; And adopt brown paper to make adhesive band base, and then make adhesive tape by common process technique, for subsequent use.
Adopt bamboo cane as parallel, be 30 DEG C in temperature, pressure be under 6MPa condition with the above-mentioned adhesive tape made by bamboo batten hot-pressing together, hot pressing time is 15s, obtains mat main body; Wherein, the width of adhesive tape is 1cm, and the spacing of adhesive tape and adhesive tape is 4cm.Then the mat of the even width cut is arranged in the surrounding of above-mentioned mat main body, is wrapped by mat main body section with mat cloth, make mat cloth symmetrical in the above and below of mat, compacting, finally carries out bound edge process, the obtained mat without warp.
Embodiment 2:
Take raw material according to the constituent of embodiment in table 12 adhesive tape sticker and parts by weight thereof, in raw material, good solvent adopts cyclohexane, and poor solvent adopts benzinum, and the size controlling of filler titanium dioxide is within the scope of 40-80nm; And adopt non-woven fabrics to make adhesive band base, and then make adhesive tape by common process technique, for subsequent use.
Adopt bamboo cane as parallel, be 40 DEG C in temperature, pressure be under 5MPa condition with the above-mentioned adhesive tape made by bamboo batten hot-pressing together, hot pressing time is 12s, obtains mat main body; Wherein, the width of adhesive tape is 2cm, and the spacing of adhesive tape and adhesive tape is 5cm.Then the mat of the even width cut is arranged in the surrounding of above-mentioned mat main body, is wrapped by mat main body section with mat cloth, make mat cloth symmetrical in the above and below of mat, compacting, finally carries out bound edge process, the obtained mat without warp.
Embodiment 3:
Take raw material according to the constituent of embodiment in table 13 adhesive tape sticker and parts by weight thereof, in raw material, good solvent adopts ethyl acetate, and poor solvent adopts industrial naptha, and the size controlling of filler titanium dioxide is within the scope of 50-100nm; And adopt PVC film to make adhesive band base, and then make adhesive tape by common processing technology, for subsequent use.
Adopt bamboo cane as parallel, be 50 DEG C in temperature, pressure be under 4MPa condition with the above-mentioned adhesive tape made by bamboo batten hot-pressing together, hot pressing time is 8s, obtains mat main body; Wherein, the width of adhesive tape is 2cm, and the spacing of adhesive tape and adhesive tape is 5cm.Then the mat of the even width cut is arranged in the surrounding of above-mentioned mat main body, is wrapped by mat main body section with mat cloth, make mat cloth symmetrical in the above and below of mat, compacting, finally carries out bound edge process, the obtained mat without warp.
Embodiment 4:
Take raw material according to the constituent of embodiment in table 14 adhesive tape sticker and parts by weight thereof, in raw material, good solvent adopts ethyl acetate, and poor solvent adopts industrial naptha, and the size controlling of filler titanium dioxide is within the scope of 100-150nm; And adopt PU film to make adhesive band base, and then make adhesive tape by common processing technology, for subsequent use.
Adopt bamboo cane as parallel, be 60 DEG C in temperature, pressure be under 2MPa condition with the above-mentioned adhesive tape made by bamboo batten hot-pressing together, hot pressing time is 5s, obtains mat main body; Wherein, the width of adhesive tape is 3cm, and the spacing of adhesive tape and adhesive tape is 6cm.Then the mat of the even width cut is arranged in the surrounding of above-mentioned mat main body, is wrapped by mat main body section with mat cloth, make mat cloth symmetrical in the above and below of mat, compacting, finally carries out bound edge process, the obtained mat without warp.
Comparative example 1:
Adopt bamboo cane as parallel, be 50 DEG C in temperature, pressure is adopt commercially available common cloth base adhesive tape by bamboo batten hot-pressing together under the condition of 4MPa, and hot pressing time is 8s, obtains mat main body; Wherein, the width of adhesive tape is 2cm, and the spacing of adhesive tape and adhesive tape is 5cm.Then the mat of the even width cut is arranged in the surrounding of above-mentioned mat main body, is wrapped by mat main body section with mat cloth, make mat cloth symmetrical in the above and below of mat, compacting, finally carries out bound edge process, the obtained mat without warp.
Comparative example 2:
Adopt bamboo cane as parallel, be 50 DEG C in temperature, pressure is adopt commercially available common PVC adhesive tape bamboo cane to be bonded together under the condition of 4MPa, and hot pressing time is 8s, obtains mat main body; Wherein, the width of adhesive tape is 2cm, and the spacing of adhesive tape and adhesive tape is 5cm.Then the mat of the even width cut is arranged in the surrounding of above-mentioned mat main body, is wrapped by mat main body section with mat cloth, make mat cloth symmetrical in the above and below of mat, compacting, finally carries out bound edge process, the obtained mat without warp.
The mat without warp obtained by embodiment of the present invention 1-4 and comparative example 1-2 carries out performance test, and test result is as shown in table 2.
The performance test results without warp mat that table 2: embodiment of the present invention 1-4 and comparative example 1-2 obtains
As known from Table 2, the peel strength of the mat without warp that the obvious several times of peel strength adopting adhesive tape of the present invention to bond the mat without warp that bamboo cane is processed into are processed into higher than commercially available normal tape bonding bamboo cane, therefore, the mat fastness without warp that adhesive tape bonding bamboo cane of the present invention is made is better, and service life is more permanent, and, waterproofing agent and the corrosion resistance of adhesive tape of the present invention are better, meet water can not come unstuck easily, ensure that bamboo cane can not be loose, mat long perfomance life.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although made a detailed description the present invention and quoted some specific embodiments as proof, to those skilled in the art, only otherwise it is obvious for leaving that the spirit and scope of the present invention can make various changes or revise.
Claims (9)
1. without a mat for warp, it is characterized in that, comprise mat body, described mat body adopts bamboo cane as parallel, replaces warp that bamboo cane is bonded aft-loaded airfoil form with adhesive tape; Wherein, described adhesive tape is made up of base material and sticker, and described sticker is become to be grouped into by following parts by weight: modified SBS resin: 10-20 part, tackifying resin: 15-40 part, solvent: 50-100 part, plasticizer: 1-3 part, filler: 5-8 part, age resistor: 0.5-1 part, antioxidant: 0.5-1 part; This mat without warp is obtained by following processing technology:
S1, adopt bamboo cane as parallel, be 30-60 DEG C in temperature, pressure be under the condition of 2-6MPa with described adhesive tape by bamboo batten hot-pressing together, obtain mat main body;
S2, the mat of the even width cut is arranged in the surrounding of above-mentioned obtained mat main body, wrapped by mat main body section with mat cloth, make mat cloth symmetrical in the above and below of mat, compacting, then carries out bound edge process, the obtained mat without warp.
2. a kind of mat without warp according to claim 1, is characterized in that, the width of described adhesive tape is 1-3cm, and the spacing of described adhesive tape and adhesive tape is 4-6cm.
3. a kind of mat without warp according to claim 1, is characterized in that, described base material is made up of one or more in PVC film, PE film, PU film, non-woven fabrics, brown paper, fiber.
4. a kind of mat without warp according to claim 1, is characterized in that, described modified SBS resin is the SBS resin of organic silicon monomer modification.
5. a kind of mat without warp according to claim 1, is characterized in that, described tackifying resin is terpene resin, C
5one or more in Petropols, modified rosin resin, ancient marlon resin.
6. a kind of mat without warp according to claim 1, is characterized in that, described solvent is the binary that forms of good solvent and poor solvent or multiple mixed solvent; The ratio of weight and number of described good solvent and poor solvent is 1:(1-5).
7. a kind of mat without warp according to claim 1, is characterized in that, described plasticizer is one or more in paraffin, polyethylene glycol, naphthenic oil.
8. a kind of mat without warp according to claim 1, is characterized in that, described filler is one or more in titanium dioxide, carbon black, talcum powder, calcium carbonate; The particle diameter of described filler is 10-150nm.
9. a kind of mat without warp according to claim 1, is characterized in that, temperature described in step S1 is 40-50 DEG C, and pressure is 3-5MPa, and hot pressing time is 5-15s.
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| CN201410384053.8A CN104188438B (en) | 2014-08-06 | 2014-08-06 | A kind of mat without warp and processing technology thereof |
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| CN104188438A CN104188438A (en) | 2014-12-10 |
| CN104188438B true CN104188438B (en) | 2016-03-09 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106219145B (en) * | 2016-08-31 | 2018-12-25 | 苏州意诺工业皮带有限公司 | A kind of no weft yarn high-tensile conveyer belt and preparation method thereof |
| CN107460597B (en) * | 2017-08-04 | 2018-04-06 | 宁波黄古林工艺品有限公司 | A kind of high molecular synthetic resin antistatic mat and preparation method thereof |
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| CN201055182Y (en) * | 2007-07-04 | 2008-05-07 | 桂益平 | Bamboo cool mattress |
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| CN103405086A (en) * | 2013-08-09 | 2013-11-27 | 宁波市鄞州黎明工艺品有限公司 | Processing process and product of meryl and bamboo mat combined dual-purpose mat |
| CN103692719A (en) * | 2014-01-20 | 2014-04-02 | 辽宁大禹防水科技发展有限公司 | Composite pre-laid waterproof coiled material |
| CN103805020A (en) * | 2012-11-15 | 2014-05-21 | 洛阳骏腾能源科技有限公司 | High-molecular hot-melt adhesive for preventing air leakage of automobile tyre, and manufacturing method of high-molecular hot-melt adhesive |
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2014
- 2014-08-06 CN CN201410384053.8A patent/CN104188438B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200941963Y (en) * | 2006-09-01 | 2007-09-05 | 李士明 | Bamboo blanket of jacquard weave |
| CN201055182Y (en) * | 2007-07-04 | 2008-05-07 | 桂益平 | Bamboo cool mattress |
| CN201073162Y (en) * | 2007-07-20 | 2008-06-18 | 姚会木 | Bamboo cool mattress |
| CN102229167A (en) * | 2011-05-20 | 2011-11-02 | 安吉居然雅竹家居用品有限公司 | Method for producing environment-friendly bamboo mat |
| CN103805020A (en) * | 2012-11-15 | 2014-05-21 | 洛阳骏腾能源科技有限公司 | High-molecular hot-melt adhesive for preventing air leakage of automobile tyre, and manufacturing method of high-molecular hot-melt adhesive |
| CN103405086A (en) * | 2013-08-09 | 2013-11-27 | 宁波市鄞州黎明工艺品有限公司 | Processing process and product of meryl and bamboo mat combined dual-purpose mat |
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Effective date of registration: 20171115 Address after: 221347 the industrial concentration area of Dai Zhuang Town, Pizhou, Jiangsu Patentee after: Jiangsu Wei Sen furniture Co., Ltd. Address before: 315171 Zhejiang city of Ningbo province Yinzhou District Yang Guan Qiao Shi Gang Zhen Wan Zhong Cun No. 10 Patentee before: Ningbo Yinzhou Liming Craftworks Co., Ltd. |
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