CN104187226A - Strong pulp raw material sterilization system - Google Patents
Strong pulp raw material sterilization system Download PDFInfo
- Publication number
- CN104187226A CN104187226A CN201410453162.0A CN201410453162A CN104187226A CN 104187226 A CN104187226 A CN 104187226A CN 201410453162 A CN201410453162 A CN 201410453162A CN 104187226 A CN104187226 A CN 104187226A
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- Prior art keywords
- steam
- raw material
- sterilizer main
- underflow
- main body
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- 239000002994 raw material Substances 0.000 title claims abstract description 83
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 52
- 230000001954 sterilising effect Effects 0.000 title abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 61
- 239000000463 material Substances 0.000 claims abstract description 34
- 239000002002 slurry Substances 0.000 claims description 49
- 238000009413 insulation Methods 0.000 claims description 31
- 125000006850 spacer group Chemical group 0.000 claims description 17
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 230000009467 reduction Effects 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 8
- 235000014171 carbonated beverage Nutrition 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 abstract description 4
- 230000000916 dilatatory effect Effects 0.000 abstract 2
- 230000030279 gene silencing Effects 0.000 abstract 2
- 239000002585 base Substances 0.000 description 7
- 239000002253 acid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000000844 anti-bacterial effect Effects 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 239000003513 alkali Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 230000002070 germicidal effect Effects 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 238000009928 pasteurization Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/04—Heat
- A61L2/06—Hot gas
- A61L2/07—Steam
Landscapes
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Nutrition Science (AREA)
- Epidemiology (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention discloses a strong pulp raw material sterilization system which comprises a sterilizer main machine, a pulp balancing tank, a steam-water separator, a double-link filter, a conveying pump, a control cabinet, a valve group and a five-stage dilating and silencing steam-water mixer, wherein the pulp balancing tank is connected with the strong pulp raw material inlet pipe of the sterilizer main machine; the steam-water separator is connected with the clean steam inlet end of the sterilizer; the double-link filter is arranged between the pulp balancing tank and the sterilizer; the conveying pump is responsible for conveying the strong pulp raw material in the pulp balancing tank to the sterilizer; the control cabinet is responsible for controlling the starting and stopping of the conveying pump, the whole system signal and opening and closing of a pneumatic valve; one end of the valve group is connected with the strong pulp raw material outlet end of the sterilizer and the other end of the valve group is connected with the material inlet end of the pulp balancing tank; and the five-stage dilating and silencing steam-water mixer is connected with the pulp balancing tank. The strong pulp raw material sterilization system is simple in structure, convenient to operate and high in automation degree, has strong practicality, and is capable of carrying out high-temperature sterilization on the strong pulp raw material, greatly reducing the recognized labor intensity and carrying out CIP cleaning on the disinfected sterilization system.
Description
Technical field
The present invention relates to a kind of underflow raw material disinfection system, particularly a kind of underflow raw material adopts the continuous direct-fired disinfection system of clean steam.
Background technology
General disinfection system is all to adopt scraper-type high temperature sterilization machine or clearance-type retort, and existing clearance-type retort is airtight, to pressurize a cooking reaction pot; Can be divided into steam-heating system, thermal resistance heating system, water-bath type decoction system by the difference of heat medium; Steam-heating system is mainly to produce the steam of certain pressure as thermal source taking boiler, directly passes into the disinfection system heating in underflow raw material by Boiler Steam; Chief component comprises a pot body, pot cover, steam jet etc., the features such as it has, and programming rate is fast, the thermal efficiency is high, the easy control of heating-up temperature.
Disinfection system also has the continuous scraper-type high temperature sterilization of employing, and the wearing and tearing of the easy fouling of this type of sterilization mode tube wall and scraper plate are larger, and the metal dust wearing and tearing and easily sneaking in underflow raw material; Another kind is that digester belongs to step high temperature sterilization system equipment, inside establish steam pipe coil, due to steam be directly to contact by the underflow raw material of sterilization, and steam skewness in pot, so raw material is heated also inhomogeneous, and can only be completing a pot by a pot of clearance-type, bactericidal effect and production capacity be affected, this class disinfection system equipment sterilizing time is longer, use rear and easily fouling, be difficult for CIP and clean, large-scale pot need to manually enter cleaning, easily generation accident.
According to the technological requirement of semifluid food processing, now being badly in need of one can make underflow raw material to heat up rapidly, allow steam directly to contact with underflow raw material in the time of sterilization, and sterilizing time is short, bactericidal effect obvious, a kind of disinfection system equipment that adopts clean steam can directly heat continuously underflow raw material of reduction labour intensity.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of underflow raw material and in the time of sterilization, can makes steam can directly contact with underflow raw material, and material can be heated equably, and the disinfection system used of short, the effective a kind of underflow raw material sterilization of sterilizing time.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of underflow raw material disinfection system, described underflow raw material disinfection system comprises:
One sterilizer main frame, described sterilizer main frame comprises sterilizer main body shell and is arranged on top, sterilizer main body shell one end and the underflow material inlet pipe with the conducting of sterilizer main body shell; The cylinder-like structure that described sterilizer main body shell is inner hollow, one end of described sterilizer main body shell is underflow material outlet end, the other end is clean steam arrival end;
The one slurry compensator being connected with sterilizer main frame underflow material inlet pipe, described slurry compensator is used for receiving various underflow raw materials;
One steam-water separator being connected with sterilizer main frame clean steam arrival end, described steam-water separator is airtight pure air gas receiver, it is responsible for the high temperature clean steam being input in sterilizer main frame to carry out carbonated drink separation, to obtain dry high temperature clean steam;
One is arranged on the basket type duplex strainer between slurry compensator and sterilizer main frame, and the underflow raw material that described basket type duplex strainer is responsible for slurry compensator to flow to sterilizer filters;
One dehvery pump, described dehvery pump is responsible for the underflow raw material in slurry compensator to flow to sterilizer;
One switch board, described switch board is responsible for controlling the start and stop of dehvery pump and the start and stop of steam-water separator;
One valve group, one end of described valve group is connected with sterilizer main frame underflow material outlet end, and the other end is connected with slurry compensator material inlet end;
One with the tank connected Pyatyi dilatation of slurry balance noise reduction steam heater.
In an embodiment of invention, described sterilizer main frame also comprises:
One clean steam pipe, the tubular structure of the directed steam jetting hole of described clean steam Guan Weiqi one end band, other end opening; The sealed end of described clean steam pipe is placed in sterilizer main body shell inside through the clean steam arrival end of sterilizer main body shell, and the openend of clean steam pipe is positioned at sterilizer main body shell outside, and is connected with steam-water separator by flexible pipe; The sealed end of described clean steam pipe is provided with several vapor injection port;
One underflow raw material delivery outlet, described underflow raw material delivery outlet is connected with the underflow material outlet end of sterilizer main body shell, and passes through flange seal;
One heat-proof device for underflow raw material and clean steam pipe are separated, described heat-proof device is made up of vacuum heat-insulation chamber and vacuum heat-insulation chamber mounting seat; Described vacuum heat-insulation chamber is wrapped on the clean steam pipe that is positioned at sterilizer main body shell, and clean steam pipe racks has the sealed end of vapor injection port to be positioned at the outside in vacuum heat-insulation chamber; The one end in vacuum heat-insulation chamber is fixed on clean steam arrival end, the other end is fixed in the mounting seat of vacuum heat-insulation chamber, described vacuum heat-insulation chamber mounting seat is vertically arranged in sterilizer main body shell, and sterilizer main body shell is divided into inside and outside two parts, and described vacuum heat-insulation chamber mounting seat is provided with several and is communicated with the two-part runner in sterilizer main body shell left and right;
One mixing baffle assembly, described mixing baffle assembly is made up of some baffle plates, baffle spacer and baffle spacer base, described baffle plate is vertically arranged in sterilizer main body shell, and sterilizer main body shell is separated into some sections, baffle spacer runs through the middle part of baffle plate, and wherein one end is fixed on baffle spacer base, described baffle spacer base is fixed on the underflow material outlet end of sterilizer main body shell;
On described every baffle plate, be equipped with several dislocation through hole different with pore size.
In one embodiment of the invention, described underflow raw material follower is funnel-shaped structure.
In one embodiment of the invention, described sterilizer main body shell is processed into by 316L stainless steel material.
In one embodiment of the invention, on described every baffle plate, the blowing angle of through hole and shape are all different.
In one embodiment of the invention, described slurry compensator is a back taper tank body, the bottom of described slurry compensator is slurry conical discharge port, and top is partly to uncap with the open-type of CIP shower nozzle, and the top of described slurry compensator, middle part, bottom are equipped with liquid level gauge; The sidewall of described slurry compensator is provided with charging aperture, feedback outlet and water inlet, and described discharging opening is connected with dehvery pump.
In one embodiment of the invention, the side, middle part of described steam-water separator is provided with air intake, and described air intake is connected with extraneous steam generator; The top of steam-water separator is provided with clean steam venthole, and described clean steam venthole is connected with sterilizer clean steam arrival end; The bottom of steam-water separator is provided with condensate drain outlet.
In one embodiment of the invention, described basket type duplex strainer comprise filter housings, be arranged on the blue bucket of filter screen in filter housings, be arranged on filter housings bottom filter outlet, be arranged on the filter inlet on side, filter housings top, the fixing ear lock that is arranged on the filter end cap at filter housings top and filter end cap is fixed; Described filter inlet is connected with dehvery pump, and described filter outlet is connected with sterilizer underflow material inlet pipe.
In one embodiment of the invention, described basket type duplex strainer also comprises a hand basket handle, and described hand basket handle is arranged on filter housings.
In one embodiment of the invention, described Pyatyi dilatation noise reduction steam heater comprise housing, be distributed on enclosure interior four perforated plates, arrange case top clear water entrance, be arranged on the hot water outlet of housing bottom and be arranged on the steam inlet on case top side; Described clear water entrance is connected with extraneous water supply installation, and described hot water outlet is connected with the water inlet on slurry compensator, and described steam inlet is connected with extraneous steam generator.
By technique scheme, the invention has the beneficial effects as follows:
Underflow raw material disinfection system of the present invention is to adopt steam directly to enter in underflow raw material in the time of high temperature sterilization, and be a kind of heater airtight, that can pressurize, need the food of pasteurization to be sealed in sterilizer main body shell, sterilizing time is short, after sterilization completes, can carry out online CIP cleaning to whole system, can reduce labour intensity and save the production time.
It is mainly the features such as programming rate is fast, the thermal efficiency is high, the easy control of heating-up temperature the present invention; Due to steam be directly to contact by the underflow raw material of sterilization, steam distributes more even in sterilizer main body shell, so underflow raw material is heated also more even, and bactericidal effect is in tolerance interval, be therefore applicable to the semifluid food such as cheese, all kinds of meat pulp, all kinds of chafing dish seasonings chemical industry.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is underflow raw material disinfection system process chart of the present invention;
Fig. 2 is sterilizer main machine structure schematic diagram of the present invention;
Fig. 3 is clean steam tubular construction schematic diagram of the present invention;
Fig. 4 is the part-structure schematic diagram of mixing baffle assembly of the present invention.
Fig. 5 is slurry compensator structural representation of the present invention;
Fig. 6 is steam-water separator structural representation of the present invention;
Fig. 7 is duplex strainer structural representation of the present invention;
Fig. 8 is Pyatyi dilatation noise reduction steam heater structural representation of the present invention.
Numeral and the represented corresponding component title of letter in figure:
100, sterilizer main body shell 110, underflow material outlet end 120, clean steam arrival end 130, underflow material inlet pipe 140, clean steam pipe 141, sealed end 141a, vapor injection port 142, openend 150, underflow material outlet end 160, vacuum heat-insulation chamber 161, vacuum heat-insulation chamber mounting seat 161a, runner 170, mixing baffle assembly 171, baffle plate 171a, through hole 172, baffle spacer 173, baffle spacer base 173a, through hole 180, flange,
200, slurry compensator 210, slurry conical discharge port 220, open-type partly uncap 230, CIP shower nozzle 240, charging aperture 250, feedback outlet 260, water inlet;
300, steam-water separator 310, air intake 320, clean steam venthole 330, condensate drain outlet;
400, filter housings 410, the blue bucket 420 of filter screen, filter outlet 430, filter inlet 440, filter end cap 450, fixing ear lock 460, hand basket handle;
500, housing 510, perforated plate 520, clear water entrance 530, hot water outlet 540, steam inlet 550, steam expansion chamber.
Detailed description of the invention
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
Referring to shown in Fig. 1 to Fig. 8, the invention discloses a kind of underflow raw material disinfection system, underflow raw material disinfection system comprises sterilizer main frame, the slurry compensator 200 being connected with the underflow material inlet pipe on sterilizer main frame, the steam-water separator 300 being connected with the clean steam arrival end on sterilizer main frame, be arranged on the basket type duplex strainer between slurry compensator and sterilizer main frame, be responsible for the underflow raw material in slurry compensator to flow to the dehvery pump of sterilizer main frame, control signal in responsible control dehvery pump start and stop and whole system and the switch board of operated pneumatic valve, one end is connected with the underflow material outlet end on sterilizer main frame, the valve group that the other end is connected with slurry compensator material inlet end and with the tank connected Pyatyi dilatation of slurry balance noise reduction steam heater.
Sterilizer main frame of the present invention comprises the sterilizer main body shell 100 that 316L stainless steel is processed into and is arranged on sterilizer main body shell 100 tops, one end and the underflow material inlet pipe 130 with 100 conductings of sterilizer main body shell; The inner hollow cylinder-like structure of sterilizer main body shell 100 for being processed into by 316L stainless steel, one end of sterilizer main body shell 100 is underflow material outlet end 110, the other end is clean steam arrival end 120; Sterilizer main body shell intensity and anticorrosive property are all relatively good, can adapt to the underflow raw material sterilization that acid (alkalescence) is stronger and use; Underflow material inlet pipe is connected with extraneous underflow feedstock pump.
Sterilizer main frame in the present invention also comprises the clean steam pipe 140 being arranged in sterilizer main body shell 100, the underflow raw material follower 150 being connected with sterilizer main body shell underflow material outlet end 110, for heat-proof device that underflow raw material and clean steam pipe 140 are separated and be arranged on the mixing baffle assembly 170 in sterilizer main body shell.
Clean steam pipe 140 is that one end is with the sealed end 141 of vapor injection port, the tubular structure of other end opening; It comprises openend 142 and sealed end 141, the sealed end 141 of clean steam pipe 140 is placed in sterilizer main body shell inside through the clean steam arrival end 120 of sterilizer main body shell, the openend 142 of clean steam pipe 140 is positioned at sterilizer main body shell outside, and is connected with steam-water separator by pipeline; The sealed end 141 of clean steam pipe is provided with several vapor injection port 141a; This vapor injection port 141a can be by the object that the underflow raw material of sending here with extraneous underflow feedstock pump in sterilizer main body shell mixes and reach sterilization that is ejected into of directed steam location and high speed.
Underflow raw material delivery outlet 150 on sterilizer main frame is connected with the underflow material outlet end 110 of sterilizer main body shell, seal by flange 180 between the two, underflow raw material delivery outlet 150 on sterilizer main frame is funnel-shaped structure, and the underflow raw material follower of funnel-shaped structure can be convenient to the outflow of underflow raw material after sterilization.
Because vapor (steam) temperature is higher, clean steam pipe 140 directly contacts and can produce scale formation with underflow raw material in sterilizer main body shell 100, in order to address this problem, the outside added with vacuum heat-proof device of the clean steam pipe of the present invention in sterilizer main body shell 100, this vacuum heat insulation device is that being conducive to of vacuumizing is heat insulation, can effectively stop fouling to occur, vacuum heat insulation device is made up of vacuum heat-insulation chamber 160 and vacuum heat-insulation chamber mounting seat 161, vacuum heat-insulation chamber 160 is wrapped on the clean steam pipe 140 that is positioned at sterilizer main body shell, and clean steam pipe 140 is positioned at the outside in vacuum heat-insulation chamber 160 with the sealed end 141 of steam jetting hole 141a, the one end in vacuum heat-insulation chamber 160 is fixed on clean steam arrival end place 120, the other end is fixed in the mounting seat of vacuum heat-insulation chamber 161, vacuum heat-insulation chamber mounting seat 161 is vertically arranged in sterilizer main body shell, and sterilizer main body shell is divided into inside and outside two parts, described clean steam pipe 140 one end are arranged in heat-insulation chamber mounting seat 161, the position, top of the other end is provided with several directed clean steam spray-hole 141a, vacuum heat-insulation chamber mounting seat 161 is provided with several and is communicated with the inside and outside two-part runner 161a of sterilizer main body shell, underflow raw material can flow in sterilizer main body shell inner space from sterilizer main body shell outer space by runner 161a, thereby the steam mixing sterilization of ejecting with vapor injection port.
Mixing baffle assembly 170 is provided with a baffle spacer 172 by 7 baffle plates 171, centres and baffle spacer base 173 forms, 7 baffle plates 171 are vertically distributed in sterilizer main body shell 100, and sterilizer main body shell is separated into several cavitys, baffle spacer 172 runs through the middle part of baffle plate 171, wherein one end is fixed on the baffle plate middle part of low order end, the other end is fixed on the middle part of baffle spacer base 173, baffle spacer base 173 is fixed on the underflow material outlet end 110 of sterilizer main body shell, fixes between the two by flange; On above-mentioned every baffle plate 171, be equipped with also different through hole 171a of several blowing angles and dislocation hole and shape, underflow raw material by these through holes after can to different directions flow, so just, the underflow raw material that makes to enter in sterilizer main body shell can fully contact with steam, has improved the efficiency of sterilization.
Slurry compensator 200 of the present invention is for receiving various underflow raw materials; Slurry compensator 200 is a back taper tank body, the bottom of slurry compensator 200 is slurry conical discharge port 210, top is partly to uncap 220 with the open-type of CIP shower nozzle 230, and the top of slurry compensator 200, middle part, bottom are equipped with liquid level gauge (not shown in FIG.); The sidewall of slurry compensator 200 is provided with charging aperture 240, feedback outlet 250 and water inlet 260, and slurry conical discharge port 210 is connected with dehvery pump.
Steam-water separator 300 of the present invention is airtight pure air gas receiver, and it is responsible for the high temperature clean steam being input in sterilizer main frame to carry out carbonated drink separation, to obtain the saturated vapor of dry high temperature cleaning; The side, middle part of steam-water separator 300 is provided with air intake 310, and air intake 310 is connected with extraneous steam generator; The top of steam-water separator 300 is provided with clean steam venthole 320, and clean steam venthole 320 is connected with the clean steam arrival end on sterilizer main frame; The bottom of steam-water separator 300 is provided with condensate drain outlet 330.
The underflow raw material that basket type duplex strainer of the present invention is responsible for slurry compensator to flow to sterilizer main frame filters; Basket type duplex strainer comprises filter housings 400, be arranged on the blue bucket 410 of filter screen in filter housings 400, be arranged on filter housings 400 bottoms filter outlet 420, be arranged on the filter inlet 430 on filter housings 400 sides, top, the fixing ear lock 450 that is arranged on the filter end cap 440 at filter housings top and filter end cap is fixed; Filter inlet is connected with dehvery pump, and filter outlet is connected with the underflow material inlet pipe on sterilizer main frame; Duplex strainer also comprises a hand basket handle 460, and hand basket handle 460 is arranged on filter housings.
Pyatyi dilatation noise reduction steam heater of the present invention comprises housing 500, be distributed on four perforated plates 510 of housing 500 inside, arrange case top clear water entrance 520, be arranged on the hot water outlet 530 of housing bottom and be arranged on the steam inlet 540 on case top side; Housing 500 is divided into five steam expansion chambeies 550 by four perforated plates 510, and clear water entrance is connected with extraneous water supply installation, and hot water outlet 530 is connected with the water inlet 260 on slurry compensator, and steam inlet is connected with extraneous steam generator.
Operation principle of the present invention is as follows:
First cold underflow raw material is sent in slurry compensator 200 from the charging aperture 240 of slurry compensator 200 by extraneous dehvery pump, after underflow raw material enters in slurry compensator, start dehvery pump and steam-water separator 300 by switch board, dehvery pump is delivered to the underflow raw material in slurry compensator 200 in basket type duplex strainer and is filtered, and the slurry feedstock after filtration enters into sterilizer main frame from duplex strainer outlet 420, now extraneous steam generator is also worked, the steam producing enters into steam-water separator 300 and carries out carbonated drink separation, last steam enters in clean steam pipe 140 from steam-water separator steam venthole 320, then be ejected in sterilizer main body shell 100 by the vapor injection port 141a of clean steam pipe 140 sealed ends 141 on sterilizer main frame, underflow raw material pumps to underflow material inlet pipe 130 and enters in sterilizer main body shell 100 by underflow material inlet pipe 130 after interior, and then enter into by vacuum heat-insulation chamber outboard chambers in the inner side cavity of sterilizer main body shell 100 and vapor mixing sterilization, underflow raw material now can be accelerated and the mixing velocity of steam by the through hole 171a on baffle plate 171, accelerate germicidal efficiency, finally, the underflow raw material that reaches sterilization temperature is discharged by the underflow raw material delivery outlet 150 on sterilizer main frame, the underflow raw material that does not reach sterilization temperature is turned back in underflow raw material compensator 200 and is carried out recycling sterilizing by valve group, until reach sterilization temperature, after completing, sterilization can directly carry out water liftout state, in the time that the slurry liquid level in underflow raw material compensator 200 arrives low liquid level (liquid level gauge is measured), open the moisturizing valve input clear water at water inlet 260 places (if need also can input hot water according to technological requirement, in the time that needs are inputted hot water, can open the steam valve of Pyatyi dilatation noise reduction carbonated drink blender steam inlet 540, can heat by Pyatyi dilatation noise reduction carbonated drink blender), water ejects underflow raw material from pipeline, after underflow raw material is all ejected, can enter CIP and clean state, in underflow raw material compensator, add appropriate high alkali liquid, wash cycles, if temperature does not reach 80 degree, can supplement steam and heat, build after industry wash cycles completes, need water that the alkali lye in whole system equipment is ejected and drained, and then add appropriate concentrated acid liquid in underflow raw material compensator, wash cycles, if temperature does not reach 80 degree, can supplement steam and heat, after same acid cycle has cleaned, also want water that the acid solution in whole system equipment is ejected and drained, finally drain valve in system is opened and drained all devices and ducted surplus water.
More than show and described general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (10)
1. a underflow raw material disinfection system, is characterized in that, described underflow raw material disinfection system comprises:
One sterilizer main frame, described sterilizer main frame comprises sterilizer main body shell and is arranged on top, sterilizer main body shell one end and the underflow material inlet pipe with the conducting of sterilizer main body shell; The cylinder-like structure that described sterilizer main body shell is inner hollow, one end of described sterilizer main body shell is underflow material outlet end, the other end is clean steam arrival end;
The one slurry compensator being connected with sterilizer main frame underflow material inlet pipe, described slurry compensator is used for receiving various underflow raw materials;
One steam-water separator being connected with sterilizer main frame clean steam arrival end, described steam-water separator is airtight pure air gas receiver, it is responsible for the high temperature clean steam being input in sterilizer main frame to carry out carbonated drink separation, to obtain dry high temperature clean steam;
One is arranged on the basket type duplex strainer between slurry compensator and sterilizer main frame, and the underflow raw material that described basket type duplex strainer is responsible for slurry compensator to flow to sterilizer main frame filters;
One dehvery pump, described dehvery pump is responsible for the underflow raw material in slurry compensator to flow to sterilizer main frame;
One switch board, described switch board is responsible for controlling control signal in start and stop and the whole system of dehvery pump and the start and stop of operated pneumatic valve;
One valve group, one end of described valve group is connected with sterilizer main frame underflow material outlet end, and the other end is connected with slurry compensator material inlet end;
One with the tank connected Pyatyi dilatation of slurry balance noise reduction steam heater.
2. a kind of underflow raw material disinfection system according to claim 1, is characterized in that, described sterilizer main frame also comprises:
One clean steam pipe, the tubular structure of the directed steam jetting hole of described clean steam Guan Weiqi one end band, other end opening; The sealed end of described clean steam pipe is placed in sterilizer main body shell inside through the clean steam arrival end of sterilizer main body shell, and the openend of clean steam pipe is positioned at sterilizer main body shell outside, and is connected with steam-water separator by flexible pipe; The sealed end of described clean steam pipe is provided with several directed vapor injection port;
One underflow raw material delivery outlet, described underflow raw material delivery outlet is connected with the underflow material outlet end of sterilizer main body shell, and passes through flange seal;
One heat-proof device for underflow raw material and clean steam pipe are separated, described heat-proof device is made up of vacuum heat-insulation chamber and vacuum heat-insulation chamber mounting seat; Described vacuum heat-insulation chamber is wrapped on the clean steam pipe that is positioned at sterilizer main body shell, and clean steam pipe racks has the sealed end of vapor injection port to be positioned at the outside in vacuum heat-insulation chamber; The one end in vacuum heat-insulation chamber is fixed on clean steam arrival end, the other end is fixed in the mounting seat of vacuum heat-insulation chamber, described vacuum heat-insulation chamber mounting seat is vertically arranged in sterilizer main body shell, and sterilizer main body shell is divided into inside and outside two parts, and described vacuum heat-insulation chamber mounting seat is provided with several and is communicated with the two-part runner in sterilizer main body shell left and right;
One mixing baffle assembly, described mixing baffle assembly is made up of some baffle plates, baffle spacer and baffle spacer base, described baffle plate is vertically arranged in sterilizer main body shell, and sterilizer main body shell is separated into some sections, baffle spacer runs through the middle part of baffle plate, and wherein one end is fixed on baffle spacer base, described baffle spacer base is fixed on the underflow material outlet end of sterilizer main body shell;
On described every baffle plate, be equipped with several dislocation through hole different with pore size.
3. a kind of underflow raw material disinfection system according to claim 2, is characterized in that, described underflow raw material follower is funnel-shaped structure.
4. a kind of underflow raw material disinfection system according to claim 2, is characterized in that, described sterilizer main body shell is processed into by 316L stainless steel.
5. a kind of underflow raw material disinfection system according to claim 2, is characterized in that, on described every baffle plate, the blowing angle of through hole and shape are all different.
6. a kind of underflow raw material disinfection system according to claim 1, it is characterized in that, described slurry compensator is a back taper tank body, the bottom of described slurry compensator is slurry conical discharge port, top is partly to uncap with the open-type of CIP shower nozzle, and the top of described slurry compensator, middle part, bottom are equipped with liquid level gauge; The sidewall of described slurry compensator is provided with charging aperture, feedback outlet and water inlet, and described discharging opening is connected with dehvery pump.
7. a kind of underflow raw material disinfection system according to claim 1, is characterized in that, the side, middle part of described steam-water separator is provided with air intake, and described air intake is connected with extraneous steam generator; The top of steam-water separator is provided with clean steam venthole, and described clean steam venthole is connected with sterilizer clean steam arrival end; The bottom of steam-water separator is provided with condensate drain outlet.
8. a kind of underflow raw material disinfection system according to claim 1, it is characterized in that, described basket type duplex strainer comprises filter housings, be arranged on the blue bucket of filter screen in filter housings, be arranged on filter housings bottom filter outlet, be arranged on the filter inlet on side, filter housings top, the fixing ear lock that is arranged on the filter end cap at filter housings top and filter end cap is fixed; Described filter inlet is connected with dehvery pump, and described filter outlet is connected with sterilizer underflow material inlet pipe.
9. a kind of underflow raw material disinfection system according to claim 8, is characterized in that, described basket type duplex strainer also comprises a hand basket handle, and described hand basket handle is arranged on screen pack housing.
10. a kind of underflow raw material disinfection system according to claim 1, it is characterized in that, described Pyatyi dilatation noise reduction steam heater comprises housing, be distributed on four perforated plates of enclosure interior, arrange case top clear water entrance, be arranged on the hot water outlet of housing bottom and be arranged on the steam inlet on case top side; Described clear water entrance is connected with extraneous water supply installation, and described hot water outlet is connected with the water inlet on slurry compensator, and described steam inlet is connected with extraneous steam generator.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410453162.0A CN104187226B (en) | 2014-09-05 | 2014-09-05 | A kind of underflow raw material sterilization system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410453162.0A CN104187226B (en) | 2014-09-05 | 2014-09-05 | A kind of underflow raw material sterilization system |
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| CN104187226A true CN104187226A (en) | 2014-12-10 |
| CN104187226B CN104187226B (en) | 2016-08-31 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105822603A (en) * | 2016-05-17 | 2016-08-03 | 江苏新美星包装机械股份有限公司 | UHT balance tank |
| CN111728117A (en) * | 2020-05-27 | 2020-10-02 | 上海数郜机电有限公司 | Immersion type sterilization machine |
| CN113441011A (en) * | 2021-07-20 | 2021-09-28 | 合肥科锐特环保工程有限公司 | Gelatin film treatment facility |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201628450U (en) * | 2009-12-31 | 2010-11-10 | 海南维瑅瑷生物工程技术有限公司 | Vacuum low-temperature dryer |
| CN204090948U (en) * | 2014-09-05 | 2015-01-14 | 上海数郜机电有限公司 | A kind of underflow raw material sterilization system |
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2014
- 2014-09-05 CN CN201410453162.0A patent/CN104187226B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201628450U (en) * | 2009-12-31 | 2010-11-10 | 海南维瑅瑷生物工程技术有限公司 | Vacuum low-temperature dryer |
| CN204090948U (en) * | 2014-09-05 | 2015-01-14 | 上海数郜机电有限公司 | A kind of underflow raw material sterilization system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105822603A (en) * | 2016-05-17 | 2016-08-03 | 江苏新美星包装机械股份有限公司 | UHT balance tank |
| CN111728117A (en) * | 2020-05-27 | 2020-10-02 | 上海数郜机电有限公司 | Immersion type sterilization machine |
| CN113441011A (en) * | 2021-07-20 | 2021-09-28 | 合肥科锐特环保工程有限公司 | Gelatin film treatment facility |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104187226B (en) | 2016-08-31 |
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Application publication date: 20141210 Assignee: Zhejiang Shugao Intelligent Equipment Co.,Ltd. Assignor: SHANGHAI SHUGAO MECHANICAL & ELECTRIC CO.,LTD. Contract record no.: X2024980002759 Denomination of invention: A concentrated pulp raw material sterilization system Granted publication date: 20160831 License type: Common License Record date: 20240313 |