A kind of irradiation resistant non-halogen high fire-retardance EVA electric wire and preparation method thereof
Technical field
The present invention relates to a kind of electric wire and preparation method thereof, be specifically related to a kind of irradiation resistant non-halogen high fire-retardance EVA electricity
Line cable and preparation method thereof.
Background technology
Electric wire is a kind of in order to transmit electricity (magnetic) energy, information and the wire product realizing electromagnetic energy conversion.Electric wire electricity
The main carriers that cable transmits as electric power, is widely used in the aspects such as appliance equipment, illuminating line, household electrical appliance, its quality
Quality directly influences the security of the lives and property of construction quality and consumer.Although a wires and cables industry simply supporting row
Industry, but in occupation of the output value of China's electrician trade 1/4.Its product category is numerous, and range of application is quite varied, relate to electric power,
Build, communicate, the industry such as manufacture, the most closely related with each department of national economy.Electric wire is also known as national economy
" tremulous pulse " and " neural ", be conveying electric energy, transmission information and manufacture various motor, instrument, instrument, it is achieved electromagnetic energy is changed
Indispensable basic equipment, is basic product necessary in following electrification, informationized society.
Current wires and cables industry is in the face of the special occasions demand constantly derivative product made new advances, such as fire-resistant cable, fire-retardant
Cable, low smoke and zero halogen/low-smoke low-halogen cable, mouse cable termite-proof, anti-, oil resistant/cold-resistant/heatproof/wear-resisting cable, medical/agriculture
With/mining cable, thin-walled electric wire etc..
Along with the raising of people's safety consciousness, people are to performance requirements such as the anti-flammability of electric wire, fire resistances increasingly
Height, high flame-retardant electric wire and cable is the emphasis that current people compare concern.
In the public arena breaking out of fire accident that many is large-scale, the reason of most of personnel deaths is because sucking electric wire electricity
Cable (high polymer) burning time discharge, corrosive and poisonous dense smoke gas and suffocate.Wire cable material is carried out
Fire-retardant and low cigarette processes oneself and occurs through being acknowledged as fundamentally preventing and reduce fire, reduces people's life and property loss
Important Action.
Current electric wire divides from material and includes the multiple electric wire such as PVC, PE, PP.PVC material has excellent
Mechanical and physical performance, pliability, chemical reagent-resistant performance, low price, and processing characteristics are excellent, are widely used in electric wire electricity
On cable.But, containing halogen element in PVC, therefore, it is discharge, corrosive and poisonous gas when burning.At present,
The most gradually employing other materials replaces PVC.That electric wire discharges when burning, corrosive and poisonous dense smoke
Gas and suffocate, be not only containing halogen element in the resin such as PVC of its bulk composition, also include that its some used Halogen hinders
Combustion agent.People are in order to improve the anti-flammability of electric wire, it will usually add some fire retardants in its material, and traditionally, this
A little fire retardants are all halogen-containing materials.Research shows, halogen containing flame-retardant (HFR) is to life and bad environmental, because of legislation limit
Making the use of these materials, final goal is to terminate the use of this series products of great majority.Such as, deca-BDE is a kind of HF
R, European Union has prohibitted the use of this material.
Ethylene-vinyl acetate copolymer (EVA), it has good flexibility, resistance to punching within the scope of wider temperature
Hitting property, environmental stress crack resistance, carry out halogen-free flameproof as CABLE MATERIALS matrix to it using EVA, and improve fire-retardant rear cable
The mechanical property of material makes it meet the technical property requirements of low-smoke zero-halogen flame-retardant cable sheath, for low-smoke non-halogen flame-retardant electricity
The popularization and application of cable material have the biggest value.
Common halogen-free flameproof cable material can crack after by high dosage irradiation, under causing material property serious
Fall, therefore, it is necessary to improve the radiation-resistant property of wire cable material.
For socioeconomic development, also for protection environment and the property safety of people and healthy, it is necessary to grind
Send a kind of irradiation resistant non-halogen high fire-retardance EVA electric wire.
Summary of the invention
Goal of the invention: the invention aims to solve the deficiencies in the prior art, it is provided that a kind of irradiation resistant non-halogen high resistant
Combustion EVA electric wire and preparation method thereof.
Technical scheme: in order to realize object above, the present invention adopts the following technical scheme that
A kind of irradiation resistant non-halogen high fire-retardance EVA electric wire, including conductor, is provided with screen layer outside described conductor, described
It is provided with resistance to irradiation fire-retardant EVA insulating barrier outside screen layer, outside described resistance to irradiation fire-retardant EVA insulating barrier, is provided with flame retardant coating, described
It is provided with high-temperature-resistant layer outside flame retardant coating, between described conductor, is filled with flame-retarding glass fiber filler yarn, described whole conductor and resistance
It is provided with inhibiting tape outside combustion glass fibre gasket for packing, outside described inhibiting tape, is provided with the interior fire-retardant EVA layer of resistance to irradiation, described interior resistance to spoke
According to being provided with armor outside fire-retardant EVA layer, being provided with the outer fire-retardant EVA layer of resistance to irradiation outside described armor, described outer resistance to irradiation hinders
It is provided with waterproof anti-corrosion layer outside combustion EVA layer, outside described waterproof anti-corrosion layer, is provided with wearing layer, the outside coating of described wearing layer
There is the layer of resistance to irradiation;Described resistance to irradiation fire-retardant EVA insulating barrier, the interior fire-retardant EVA layer of resistance to irradiation and the outer fire-retardant EVA layer of resistance to irradiation are all resistance to
Irradiation fire-retardant EVA resin layer, is all mainly made up of the material of following mass percent:
EVA resin: 100 parts;
Magnesium hydroxide: 35-45 part;
Red phosphorus: 1.5-2.5 part;Magnesium hydroxide and red phosphorus compound with EVA, can significantly increase the anti-flammability of product;
Montmorillonite: 4-8 part;Montmorillonite compounds with magnesium hydroxide, red phosphorus, EVA, not only can increase the fire-retardant of product
Property, it is also possible to increase its radioresistance, machining property, and the consumption of red phosphorus is reduced, thus decrease smog
Produce;
Composite flame-retardant agent: 24-36 part;
Ethylene propylene diene rubber EPDM:20-25 part;Ethylene propylene diene rubber has superior electrical insulating property, elasticity, ageing-resistant
Property, the advantage such as corrosion resistance, wearability, oil resistivity, and environmental protection, after adding ethylene propylene diene rubber, can significantly strengthen product
The mechanical property that product are overall, especially its hot strength;
Polypropylene fibre: 4-6 part;Impact resistance and the toughness of product can be improved;
Antioxidant: 0.2-0.6 part;
Anti-impact modifier: 3-5 part;
Plasticizer: 8-10 part;
Stabilizer: 2-3 part;
Phase flux: 5-10 part;
Lubricant: 3.5-4.5 part;
Coupling agent: 1.5-2.5 part;
Antismoke agent: 0.5-1 part;
Age resistor: 0.5-1 part;
Accelerator: 2-3 part;
Calcium carbonate: 5-8 part;There is flame retardant effect, improve the anti-flammability of product;May also operate as the effect of firming agent, can
To promote curing reaction speed, reduce the effect in response time;Calcium carbonate itself is as a kind of inorganic filler simultaneously, it is also possible to rise
To wearability and the effect of mechanical strength of raising product, and it is cheap, nontoxic;
Sodium carboxymethyl cellulose: 1-2 part;There is the effects such as bonding, thickening, enhancing, emulsifying;
Coloring agent: 0.5-1 part.The electric wire of the present invention, the screen layer being provided with, specifically it act as: the electricity that cable passes through
Flow ratio is relatively big, can produce magnetic field around electric current, in order to not affect other element, and can be this electromagnetic field screen so adding screen layer
Cover in cable;Certain earth conductor cable cable price protection effect can being played, if there is breakage in cable core, revealing
Electric current out can play the effect of safeguard protection along shielding laminar flow such as grounded screen;
It is provided with resistance to irradiation fire-retardant EVA insulating barrier, compared to common insulating barrier, the anti-flammability of electric wire and electric property
The most superior;Simultaneously or cable has good radioresistance, the stability of cable is enhanced;
It is provided with flame retardant coating, enhances the fire resistance of every single conductor, so that the fire resistance that electric wire is overall
Strengthen so that it is safety in utilization strengthens;
It is provided with high-temperature-resistant layer, enhances thermostability, enhance its anti-flammability to a certain extent, extend service life;
Flame-retarding glass fiber filler yarn, has good fire resistance, improves the anti-flammability of electric wire;
Inhibiting tape, to electric wire, the overall anti-flammability including conductor and implant serves guarantee, generally adopts
With the halogen-free flameproof band sold on the market;
The interior fire-retardant EVA layer of resistance to irradiation and the outer fire-retardant EVA layer of resistance to irradiation, double shielding, Double-layer flame-retardant is right in reinforcement further
While the protection of electric wire, further enhance the anti-flammability of electric wire;Simultaneously or cable has good resistance to spoke
According to property, enhance the stability of cable;
Resistance to irradiation fire-retardant EVA insulating barrier, the interior fire-retardant EVA layer of resistance to irradiation and the outer fire-retardant EVA layer of resistance to irradiation, all take EVA tree
Fat makees bulk composition, further increases the impact resistance of product, mechanical performance, chemical stability etc.;
Waterproof anti-corrosion layer, enhances the waterproof anti-corrosion of electric wire, extends its service life;
Wearing layer, enhances the wearability of cable, anti-flammability, extends its service life so that it is safety in utilization strengthens;
The layer of resistance to irradiation, strengthens its radioresistance and anti-ultraviolet function, it is to avoid aging because irradiation or ultraviolet irradiate, and prolongs
Its service life long;
Multi-layer structure design so that the electric wire of the present invention has excellent anti-flammability, heat-resisting quantity, anti-corrosive properties, anti-
Imparted, safety etc. so that the overall performance of electric wire is far longer than common electric wire.
Described antioxidant is bisphenol-A;Bisphenol-A is a kind of bisphenols antioxidant, has that relative toxicity is low, an invariant color, no
The feature polluted, adds after product, it is possible to capture x ray irradiation x and the free radical that produces and absorb the anti-of part radiant
Oxidant and light stabilizer (being referred to as radioprotective auxiliary agent) can be effectively improved material radiation resistance;Simultaneously it is also possible that produce
The mechanical performance of product is more stable so that product is after irradiation, and it, tensile strength of material conservation rate can reach substantially
100%;
Described anti-impact modifier is metacrylate-butadiene one styrol copolymer;Methacrylate-fourth two
The alkene one i.e. MBS of styrol copolymer is a kind of novel high polymer material, by methyl methacrylate (M), butadiene (B) and benzene second
Alkene (S) uses emulsion grafting polymerization method to be prepared from.This resin has typical nucleocapsid structure, core on submicro-morphological
Being the rubber phase globose nucleus of a diameter of 10~100 nm, outside is styrene and the shell of methyl methacrylate composition.
This special construction of MBS imparts the shock resistance that goods are excellent.When the present invention adds MBS resin, the anti-of product can be made
Impact strength improves 4-15 times, the most also can improve tolerance to cold and the processing fluidity of product, and can keep its main component
The original physicochemical property of PE;
Described plasticizer is di-n-octyl sebacate;The plasticizing effect making electric wire strengthens, and also makes its pliability strengthen, more
Add and be easily worked, simultaneously less expensive, and nontoxic;
Described stabilizer is that stabilizer is calcium-zinc composite stabilizing agent and tetramethylolmethane composition by weight ratio is the mixing of 1:2
Thing;Add stabilizer so that product property is more stable, prevent its decompose, aging, calcium-zinc composite stabilizing agent is compared simultaneously
For the stabilizers such as some other metallic lead class, not only stablizing effect is good, the most nontoxic, environmental protection, and tetramethylolmethane mixing
After, its stablizing effect can be further enhanced;
Described phase flux is glycidyl methacrylate;Phase flux can be greatly improved the compatibility of material and filler
Dispersibility, thus improve and can significantly strengthen the mechanical mechanics property of product, hot property, colorability, improve the processing of product
Performance, shock resistance, reduction water absorption rate, raising dimensional stability;
Described lubricant is paraffin oil and paraffin composition by weight ratio is the mixture of 1:2;Paraffin oil and paraffin are all very
Good lubricant, a kind of softening agent, can reduce viscosity, it is simple to materials processing produces, and the most not only can carry material
The production efficiency of processing, reduces production cost, and the chemical-resistant resistance ability the most also making material is more excellent, when both ratios
When example is 1:2, its effect maximizes;
Described coupling agent is vinyl three tert-butyl peroxide silane;It is remarkably improved the thermostability of product, anti-flammability, resistance to
Solvent borne, mechanical strength and electrical property etc.;
Described antismoke agent be mol ratio be Sb2O3: MoO3The mixture of=1:1;Can eliminate or reduce material in burning
During produce smog and harmful gas, add appropriate antismoke agent, it is possible to what calamity was greatly lowered in combustion process is fuming
While amount, improve anti-flammability and oxygen index (OI), the environmental protection simultaneously of material;
Described age resistor is antioxidant 264;Prevent or suppress such as oxygen, heat, light, ozone, mechanical stress, heavy metal ion
Destroy product properties etc. factor, extend goods storage and service life;
Described accelerator is accelerator NS;Response speed can be promoted, cure time can be shortened or reduce curing temperature, reducing
Vulcanizing agent consumption and the physical and mechanical properties etc. of raising goods, simultaneously facilitate the material that agent NS is a kind of environment-protecting asepsis;
Described coloring agent is titanium dioxide or white carbon black;Titanium dioxide not only can be as a kind of white color agents, the most still
Well ultraviolet (UV) resistant agent, it is the most weather-proof that addition titanium dioxide makes material material can also be made to have on the basis of coloring
Property;White carbon black is conventional black pigment, and low price the most also has the UV protection to product (aging resistance) effect.
Described composite flame-retardant agent is the compound of expansible graphite, APP and tetramethylolmethane.Expansible graphite (EG)
Having good thermostability, relatively low heat conductivity, but flame retarding efficiency is low, the compound of APP and tetramethylolmethane can be
Form one layer of uniform carbonaceous froth bed while fire-retardant on surface, this layer of charcoal condensed phase can play heat insulation, oxygen barrier, press down cigarette and
The effect of anti-molten drop, compounds three, can play again heat insulation, oxygen barrier with machine to fire retardation, press down cigarette and anti-molten drop
Effect.
In described composite flame-retardant agent, expansible graphite, APP and tetramethylolmethane press the compounding ratio of mass fraction is 1:4:
1;At this compounding than under, fire-retardant, heat insulation, oxygen barrier, press down cigarette and anti-molten drop effect is the most notable.
The thickness of described resistance to irradiation fire-retardant EVA insulating barrier is 1.2-2.4mm.
Described flame retardant coating is mica layer, and the thickness of described flame retardant coating is 1.5-2.5mm;Mica layer, fire resistance is superior, simultaneously
Environmental protection;Described high-temperature-resistant layer is polyimide layer, and the thickness of described high-temperature-resistant layer is 0.5-0.8mm.Polyimides can be long-term
Operating temperature is more than 350 DEG C, and short-term is up to 450 DEG C, and heat-resisting quantity is splendid.
The thickness of the described interior fire-retardant EVA layer of resistance to irradiation is 1.1-2mm;The thickness of the described outer fire-retardant EVA layer of resistance to irradiation is
2.5-3.5mm。
Described waterproof anti-corrosion layer is polytetrafluoroethylene floor, and the thickness of described waterproof anti-corrosion layer is 0.8-1mm;Polytetrafluoro
Ethylene has highly corrosion resistant ability and water proofing property, and chemical property is highly stable, is resistant to hydrochloric acid, sulphuric acid, nitric acid and the chloroazotic acid of boiling,
Also being resistant to various concentrated base and organic solvent, Applicable temperature-200 DEG C-260 DEG C, decomposition temperature is 415 DEG C;
Described wearing layer is polypropylene resin layer, and the thickness of described wearing layer is 0.5-0.8mm.Acrylic resin has pole
Good wearability, the most also has good anti-flammability.
The described layer of resistance to irradiation is radiotolerant acrylate paint layer, described nano titanium oxide composite acrylic acid ester paint
Layer includes the nano titanium oxide of mass fraction 5.5-6%, and the bisphenol-A of 0.2-0.3%, the BASF B97 liquid of 0.5-1% is obstructed
Amine light stabilizer, remaining is acrylate, and the thickness of the described layer of resistance to irradiation is 20-25 μm.Use this coating, so that product
Under irradiation, its performance is held essentially constant, and can also shield the ultraviolet of more than 99% simultaneously, prevent electric wire aging, prolong
Its service life long.
The quantity of described conductor at least 2, described conductor and the screen layer of its outside cladding), fire-retardant EVA is exhausted for resistance to irradiation
Edge layer, flame retardant coating, high-temperature-resistant layer form an entirety, and symmetrical is distributed in described inhibiting tape.
The preparation method of a kind of irradiation resistant non-halogen high fire-retardance EVA electric wire, mainly includes that the fire-retardant EVA of resistance to irradiation insulate
Prepared by the CABLE MATERIALS of layer, the interior fire-retardant EVA layer of resistance to irradiation and the outer fire-retardant EVA layer of resistance to irradiation, CABLE MATERIALS used by three layers is consistent, specifically makes
Preparation Method is as follows:
Carrying out dispensing by described formula, the material prepared adds melt blending in two-roll mill, and mixing temperature is 120-
130 DEG C, incorporation time is 8-15 minute, and after being blended uniformly, bottom sheet is cut out, and is then transferred into compression molding on vulcanizing press,
Forming temperature is 155-165 DEG C, and the time is 8-10 minute, and pressure is 15MPa, can be prepared by the required fire-retardant EVA of resistance to irradiation
Insulating barrier, the interior fire-retardant EVA layer of resistance to irradiation and the CABLE MATERIALS of the outer fire-retardant EVA layer of resistance to irradiation.Strictly control forming temperature, temperature mistake
Height, can cause product to be decomposed, and causes product surface coarse and a large amount of pore occurs, and temperature is too low, and product can not be moulded completely
Change, it is difficult to molding, the most at this temperature, the surface quality of guarantee product.
Beneficial effect: irradiation resistant non-halogen high fire-retardance EVA electric wire that the present invention provides and preparation method thereof and existing skill
Art is compared, and has the advantage that
1, the electric wire of the present invention, the resistance to irradiation fire-retardant EVA insulating barrier being provided with, flame retardant coating, combustion-proof glass fiber are filled
Rope, the interior fire-retardant EVA layer of resistance to irradiation, the outer fire-retardant EVA layer of resistance to irradiation, the multiple setting of the layer of resistance to irradiation so that the radioresistance of this product
With anti-flammability far beyond like product;All Halogen material with the material of flame-retardant layer simultaneously so that the present invention for resistance to irradiation
Halogen-free high flame-retardant EVA electric wire;
2, the electric wire of the present invention, is additionally provided with screen layer, high-temperature-resistant layer, waterproof anti-corrosion layer, wearing layer so that this product
The shield effectiveness of product is superior, signal is propagated stable, has excellent waterproof anti-corrosion, thermostability, weatherability etc. simultaneously, is one
Plant the electric wire that combination property is superior;
3, the electric wire of the present invention, insulating barrier, the interior fire-retardant EVA layer of resistance to irradiation, the outer fire-retardant EVA layer of resistance to irradiation, all use
EVA is main material, is improving the radioresistance of product, anti-flammability simultaneously, is also utilizing the character of EVA itself, thus increase further
The impact resistance of product, the electric wire of the machine present invention, tool performance, chemical stability etc. are added;
4, the electric wire of the present invention, insulating barrier, the interior fire-retardant EVA layer of resistance to irradiation, the outer fire-retardant EVA layer of resistance to irradiation, use EVA
For main material, it is simultaneously introduced other some auxiliary agents, such as plasticizer, stabilizer, lubricant etc. so that wire cable material itself
Insulating properties, physical and mechanical properties, elasticity, resistance to ag(e)ing, corrosion resistance, each side such as anti-flammability performance colleague's property compared all
More perfect, excellent;
5, the electric wire of the present invention, insulating barrier, the interior fire-retardant EVA layer of resistance to irradiation, the outer fire-retardant EVA layer of resistance to irradiation, use
EVA resin is main material, is simultaneously introduced the composite flame-retardant agent of expansible graphite, APP and tetramethylolmethane so that product exists
Anti-flammability yet further enhances thermostability, heat insulation, oxygen barrier, presses down cigarette and anti-molten drop while strengthening;Especially add illiteracy de-
Soil and bisphenol-A, can significantly increase radioresistance and the mechanical performance of product;
6, the electric wire of the present invention, the coloring agent of selection, the most also there is the UV protection to product (aging resistance)
Effect;
7, the electric wire of the present invention, the auxiliary reagent from the major ingredient EVA used to other is all ep-type material so that
The environment-friendly type of final wire cable material is preferable;
8, the electric wire of the present invention, preparation is convenient, material therefor environmental protection, is the high performance electric wire electricity of a kind of environment-friendly type
Cable;
9, the electric wire of the present invention, preparation method, strictly control working condition so that the quality of product is higher, simultaneously
This preparation method is easy easily to be implemented, and is suitable for large-scale industrial production.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
In figure: 1-conductor, 2-screen layer, the resistance to irradiation of 3-fire-retardant EVA insulating barrier, 4-flame retardant coating, 5-high-temperature-resistant layer, 6-are fire-retardant
The fire-retardant EVA layer of resistance to irradiation, 9-armor, the 10-outer fire-retardant EVA layer of resistance to irradiation, 11-in glass fibre gasket for packing, 7-inhibiting tape, 8-
Waterproof anti-corrosion layer, 12-wearing layer, the 13-layer of resistance to irradiation.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in detail, but protection scope of the present invention is described also simultaneously
Being not limited to the concrete scope of the present embodiment, based on the embodiment in the present invention, those of ordinary skill in the art are not making
The every other embodiment obtained under creative work premise, broadly falls into the scope of protection of the invention.
Embodiment 1
A kind of irradiation resistant non-halogen high fire-retardance EVA electric wire, including 3 conductors 1, described conductor 1 is outside is provided with screen layer
2, the outside resistance to irradiation fire-retardant EVA insulating barrier 3 that is provided with of described screen layer 2, described resistance to irradiation fire-retardant EVA insulating barrier 3 outside is provided with resistance to
Fire bed 4, described flame retardant coating 4 is mica layer, and described flame retardant coating 4 is outside is provided with high-temperature-resistant layer 5, and described high-temperature-resistant layer 5 is that polyamides is sub-
Amine layer, is filled with flame-retarding glass fiber filler yarn 6, described whole conductor 1 and flame-retarding glass fiber filler yarn between described conductor 1
The 6 outside inhibiting tapes 7 that are provided with, the screen layer 2 of described conductor 1 and its outside cladding, resistance to irradiation fire-retardant EVA insulating barrier 3, flame retardant coating 4,
High-temperature-resistant layer 5 forms an entirety, and symmetrical is distributed in described inhibiting tape 7, and described inhibiting tape 7 is outside is provided with the resistance of interior resistance to irradiation
Combustion EVA layer 8, described interior resistance to irradiation fire-retardant EVA layer 8 is outside is provided with armor 9, and described armor 9 is outside is provided with the resistance of outer resistance to irradiation
Combustion EVA layer 10, described outer resistance to irradiation fire-retardant EVA layer 10 is outside is provided with waterproof anti-corrosion layer 11, and described waterproof anti-corrosion layer 11 is
Polytetrafluoroethylene floor, described waterproof anti-corrosion layer 11 is outside is provided with wearing layer 12, and described wearing layer 12 is polyacrylic resin layer,
Wearing layer 12 is outside is coated with the layer of resistance to irradiation 13, and the described layer of resistance to irradiation 13 is radiotolerant acrylate paint layer, described nanometer
Titanium dioxide compound acrylic ester dope layer includes the nano titanium oxide of mass fraction 5.5%, the bisphenol-A of 0.2%, the bar of 0.5%
This husband's B97 liquid hindered amine light stabilizer, remaining is acrylate;Described resistance to irradiation fire-retardant EVA insulating barrier 3, interior resistance to irradiation hinder
Combustion EVA layer 8 and the outer fire-retardant EVA layer of resistance to irradiation 10 are all resistance to irradiation fire-retardant EVA resin layers, all main by following mass percent
Material forms:
EVA resin: 100 parts;
Magnesium hydroxide: 35 parts;
Red phosphorus: 1.5 parts;
Montmorillonite: 4 parts;
Composite flame-retardant agent: expansible graphite: 4 parts;APP: 16 parts;Tetramethylolmethane: 4 parts;
Ethylene propylene diene rubber EPDM:21 part;
Polypropylene fibre: 4 parts;
Antioxidant: bisphenol-A: 0.25 part;
Anti-impact modifier: metacrylate-butadiene one styrol copolymer: 3 parts;
Plasticizer: di-n-octyl sebacate: 8 parts;
Stabilizer: calcium-zinc composite stabilizing agent and tetramethylolmethane composition by weight ratio are the mixture of 1:2: 2 parts;
Phase flux: glycidyl methacrylate: 5 parts;
Lubricant: paraffin oil and paraffin composition by weight ratio are the mixture of 1:2: 3.5 parts;
Coupling agent: vinyl three tert-butyl peroxide silane: 1.5 parts;
Antismoke agent: mol ratio is Sb2O3: MoO3The mixture of=1:1: 0.5 part;
Age resistor: antioxidant 264: 0.5 part;
Accelerator: accelerator NS: 2 parts;
Calcium carbonate: 5 parts;
Sodium carboxymethyl cellulose: 1 part;
Coloring agent: titanium dioxide or white carbon black: 0.5 part.
The thickness of described resistance to irradiation fire-retardant EVA insulating barrier 3 is 1.2mm.
The thickness of described flame retardant coating 4 is 1.5mm.
The thickness of described high-temperature-resistant layer 5 is 0.5mm.
The thickness of the described interior fire-retardant EVA layer of resistance to irradiation 8 is 1.1mm.
The thickness of the described outer fire-retardant EVA layer of resistance to irradiation 10 is 2.5mm.
The thickness of described waterproof anti-corrosion layer 11 is 0.8mm.
The thickness of described wearing layer 12 is 0.5mm.
The thickness of the described layer of resistance to irradiation 13 is 20 μm.
The preparation method of a kind of irradiation resistant non-halogen high fire-retardance EVA electric wire, mainly includes resistance to irradiation fire-retardant EVA insulating barrier
3, prepared by the CABLE MATERIALS of the interior fire-retardant EVA layer of resistance to irradiation 8 and the outer fire-retardant EVA layer of resistance to irradiation 10, and CABLE MATERIALS used by three layers is consistent, specifically
Preparation method is as follows:
Carrying out dispensing by described formula, the material prepared adds melt blending in two-roll mill, and mixing temperature is 120
DEG C, incorporation time is 8 minutes, and after being blended uniformly, bottom sheet is cut out, and is then transferred into compression molding on vulcanizing press, molding temperature
Degree is 155 DEG C, and the time is 8 minutes, and pressure is 15MPa, can be prepared by required resistance to irradiation fire-retardant EVA insulating barrier 3, interior resistance to spoke
According to fire-retardant EVA layer 8 and the CABLE MATERIALS of the outer fire-retardant EVA layer of resistance to irradiation 10.
Embodiment 2
A kind of irradiation resistant non-halogen high fire-retardance EVA electric wire, including 3 conductors 1, described conductor 1 is outside is provided with screen layer
2, the outside resistance to irradiation fire-retardant EVA insulating barrier 3 that is provided with of described screen layer 2, described resistance to irradiation fire-retardant EVA insulating barrier 3 outside is provided with resistance to
Fire bed 4, described flame retardant coating 4 is mica layer, and described flame retardant coating 4 is outside is provided with high-temperature-resistant layer 5, and described high-temperature-resistant layer 5 is that polyamides is sub-
Amine layer, is filled with flame-retarding glass fiber filler yarn 6, described whole conductor 1 and flame-retarding glass fiber filler yarn between described conductor 1
The 6 outside inhibiting tapes 7 that are provided with, the screen layer 2 of described conductor 1 and its outside cladding, resistance to irradiation fire-retardant EVA insulating barrier 3, flame retardant coating 4,
High-temperature-resistant layer 5 forms an entirety, and symmetrical is distributed in described inhibiting tape 7, and described inhibiting tape 7 is outside is provided with the resistance of interior resistance to irradiation
Combustion EVA layer 8, described interior resistance to irradiation fire-retardant EVA layer 8 is outside is provided with armor 9, and described armor 9 is outside is provided with the resistance of outer resistance to irradiation
Combustion EVA layer 10, described outer resistance to irradiation fire-retardant EVA layer 10 is outside is provided with waterproof anti-corrosion layer 11, and described waterproof anti-corrosion layer 11 is
Polytetrafluoroethylene floor, described waterproof anti-corrosion layer 11 is outside is provided with wearing layer 12, and described wearing layer 12 is polyacrylic resin layer,
Wearing layer 12 is outside is coated with the layer of resistance to irradiation 13, and the described layer of resistance to irradiation 13 is radiotolerant acrylate paint layer, described nanometer
Titanium dioxide compound acrylic ester dope layer includes the nano titanium oxide of mass fraction 5.8%, the bisphenol-A of 0.25%, 0.8%
BASF B97 liquid hindered amine light stabilizer, remaining is acrylate;Described resistance to irradiation fire-retardant EVA insulating barrier 3, interior resistance to irradiation
Fire-retardant EVA layer 8 and the outer fire-retardant EVA layer of resistance to irradiation 10 are all resistance to irradiation fire-retardant EVA resin layers, all main by following mass percent
Material composition:
EVA resin: 100 parts;
Magnesium hydroxide: 40 parts;
Red phosphorus: 2 parts;
Montmorillonite: 6 parts;
Composite flame-retardant agent: expansible graphite: 5 parts;APP: 20 parts;Tetramethylolmethane: 5 parts;
Ethylene propylene diene rubber EPDM:23 part;
Polypropylene fibre: 5 parts;
Antioxidant: bisphenol-A: 0.4 part;
Anti-impact modifier: metacrylate-butadiene one styrol copolymer: 4 parts;
Plasticizer: di-n-octyl sebacate: 9 parts;
Stabilizer: calcium-zinc composite stabilizing agent and tetramethylolmethane composition by weight ratio are the mixture of 1:2: 2.5 parts;
Phase flux: glycidyl methacrylate: 7.5 parts;
Lubricant: paraffin oil and paraffin composition by weight ratio are the mixture of 1:2: 4 parts;
Coupling agent: vinyl three tert-butyl peroxide silane: 2 parts;
Antismoke agent: mol ratio is Sb2O3: MoO3The mixture of=1:1: 0.8 part;
Age resistor: antioxidant 264: 0.8 part;
Accelerator: accelerator NS: 2.5 parts;
Calcium carbonate: 6.5 parts;
Sodium carboxymethyl cellulose: 1.5 parts;
Coloring agent: titanium dioxide or white carbon black: 0.8 part.
The thickness of described resistance to irradiation fire-retardant EVA insulating barrier 3 is 1.8mm.
The thickness of described flame retardant coating 4 is 2mm.
The thickness of described high-temperature-resistant layer 5 is 0.7mm.
The thickness of the described interior fire-retardant EVA layer of resistance to irradiation 8 is 1.6mm.
The thickness of the described outer fire-retardant EVA layer of resistance to irradiation 10 is 3mm.
The thickness of described waterproof anti-corrosion layer 11 is 0.9mm.
The thickness of described wearing layer 12 is 0.7mm.
The thickness of the described layer of resistance to irradiation 13 is 23 μm.
The preparation method of a kind of irradiation resistant non-halogen high fire-retardance EVA electric wire, mainly includes resistance to irradiation fire-retardant EVA insulating barrier
3, prepared by the CABLE MATERIALS of the interior fire-retardant EVA layer of resistance to irradiation 8 and the outer fire-retardant EVA layer of resistance to irradiation 10, and CABLE MATERIALS used by three layers is consistent, specifically
Preparation method is as follows:
Carrying out dispensing by described formula, the material prepared adds melt blending in two-roll mill, and mixing temperature is 125
DEG C, incorporation time is 11 minutes, and after being blended uniformly, bottom sheet is cut out, and is then transferred into compression molding on vulcanizing press, molding temperature
Degree is 160 DEG C, and the time is 9 minutes, and pressure is 15MPa, can be prepared by required resistance to irradiation fire-retardant EVA insulating barrier 3, interior resistance to spoke
According to fire-retardant EVA layer 8 and the CABLE MATERIALS of the outer fire-retardant EVA layer of resistance to irradiation 10.
Embodiment 3
A kind of irradiation resistant non-halogen high fire-retardance EVA electric wire, including 3 conductors 1, described conductor 1 is outside is provided with screen layer
2, the outside resistance to irradiation fire-retardant EVA insulating barrier 3 that is provided with of described screen layer 2, described resistance to irradiation fire-retardant EVA insulating barrier 3 outside is provided with resistance to
Fire bed 4, described flame retardant coating 4 is mica layer, and described flame retardant coating 4 is outside is provided with high-temperature-resistant layer 5, and described high-temperature-resistant layer 5 is that polyamides is sub-
Amine layer, is filled with flame-retarding glass fiber filler yarn 6, described whole conductor 1 and flame-retarding glass fiber filler yarn between described conductor 1
The 6 outside inhibiting tapes 7 that are provided with, the screen layer 2 of described conductor 1 and its outside cladding, resistance to irradiation fire-retardant EVA insulating barrier 3, flame retardant coating 4,
High-temperature-resistant layer 5 forms an entirety, and symmetrical is distributed in described inhibiting tape 7, and described inhibiting tape 7 is outside is provided with the resistance of interior resistance to irradiation
Combustion EVA layer 8, described interior resistance to irradiation fire-retardant EVA layer 8 is outside is provided with armor 9, and described armor 9 is outside is provided with the resistance of outer resistance to irradiation
Combustion EVA layer 10, described outer resistance to irradiation fire-retardant EVA layer 10 is outside is provided with waterproof anti-corrosion layer 11, and described waterproof anti-corrosion layer 11 is
Polytetrafluoroethylene floor, described waterproof anti-corrosion layer 11 is outside is provided with wearing layer 12, and described wearing layer 12 is polyacrylic resin layer,
Wearing layer 12 is outside is coated with the layer of resistance to irradiation 13, and the described layer of resistance to irradiation 13 is radiotolerant acrylate paint layer, described nanometer
Titanium dioxide compound acrylic ester dope layer includes the nano titanium oxide of mass fraction 6%, the bisphenol-A of 0.3%, the Bath of 1%
Husband's B97 liquid hindered amine light stabilizer, remaining is acrylate;Described resistance to irradiation fire-retardant EVA insulating barrier 3, interior resistance to irradiation are fire-retardant
EVA layer 8 and the outer fire-retardant EVA layer of resistance to irradiation 10 are all resistance to irradiation fire-retardant EVA resin layers, all main by the material of following mass percent
Material composition:
EVA resin: 100 parts;
Magnesium hydroxide: 45 parts;
Red phosphorus: 2.5 parts;
Montmorillonite: 8 parts;
Composite flame-retardant agent: expansible graphite: 6 parts;APP: 24 parts;Tetramethylolmethane: 6 parts;
Ethylene propylene diene rubber EPDM:25 part;
Polypropylene fibre: 6 parts;
Antioxidant: bisphenol-A: 0.5 part;
Anti-impact modifier: metacrylate-butadiene one styrol copolymer: 5 parts;
Plasticizer: di-n-octyl sebacate: 10 parts;
Stabilizer: calcium-zinc composite stabilizing agent and tetramethylolmethane composition by weight ratio are the mixture of 1:2: 3 parts;
Phase flux: glycidyl methacrylate: 10 parts;
Lubricant: paraffin oil and paraffin composition by weight ratio are the mixture of 1:2: 4.5 parts;
Coupling agent: vinyl three tert-butyl peroxide silane: 2.5 parts;
Antismoke agent: mol ratio is Sb2O3: MoO3The mixture of=1:1: 1 part;
Age resistor: antioxidant 264: 1 part;
Accelerator: accelerator NS: 3 parts;
Calcium carbonate: 8 parts;
Sodium carboxymethyl cellulose: 2 parts;
Coloring agent: titanium dioxide or white carbon black: 1 part.
The thickness of described resistance to irradiation fire-retardant EVA insulating barrier 3 is 2.4mm.
The thickness of described flame retardant coating 4 is 2.5mm.
The thickness of described high-temperature-resistant layer 5 is 0.8mm.
The thickness of the described interior fire-retardant EVA layer of resistance to irradiation 8 is 2mm.
The thickness of the described outer fire-retardant EVA layer of resistance to irradiation 10 is 3.5mm.
The thickness of described waterproof anti-corrosion layer 11 is 1mm.
The thickness of described wearing layer 12 is 0.8mm.
The thickness of the described layer of resistance to irradiation 13 is 25 μm.
The preparation method of a kind of irradiation resistant non-halogen high fire-retardance EVA electric wire, mainly includes resistance to irradiation fire-retardant EVA insulating barrier
3, prepared by the CABLE MATERIALS of the interior fire-retardant EVA layer of resistance to irradiation 8 and the outer fire-retardant EVA layer of resistance to irradiation 10, and CABLE MATERIALS used by three layers is consistent, specifically
Preparation method is as follows:
Carrying out dispensing by described formula, the material prepared adds melt blending in two-roll mill, and mixing temperature is 130
DEG C, incorporation time is 15 minutes, and after being blended uniformly, bottom sheet is cut out, and is then transferred into compression molding on vulcanizing press, molding temperature
Degree is 165 DEG C, and the time is 10 minutes, and pressure is 15MPa, can be prepared by required resistance to irradiation fire-retardant EVA insulating barrier 3, interior resistance to
The fire-retardant EVA layer of irradiation 8 and the CABLE MATERIALS of the outer fire-retardant EVA layer of resistance to irradiation 10.
The electric wire of above-described embodiment, EVA insulating barrier 3, the interior fire-retardant EVA layer of resistance to irradiation 8 and the outer fire-retardant EVA layer of resistance to irradiation
10 all with EVA as primary raw material, is subsequently adding fire retardant, lubricant, stabilizer etc. auxiliary reagent, de-particularly with the addition of covering
Soil and bisphenol-A, substantially increase the radioresistance of product, be simultaneously introduced magnesium hydroxide, red phosphorus and composite flame-retardant agent, significantly carried
The high anti-flammability of product, the electric wire simultaneously prepared, its wearability, mechanical-physical, heat-resisting quantity, impact resistance etc.
Everyway comparative superiority, it addition, the high-temperature-resistant layer being separately provided, waterproof anti-corrosion layer so that the water-tight corrosion-proof of electric wire
Erosion superior performance, extends its service life.In its anti-flammability of the electric wire of the present invention, its oxygen index (OI) is about about 45, greatly
Standard 36(in general oxygen index (OI) in high fire-retardance > 36 i.e. mean to have high flame retardant, and the oxygen index (OI) of the present invention is far away
More than 36, this just illustrates that the wire cable material of the present invention has splendid fire resistance), the UL94 tested out is V-0 level, at machine
Tool physical property aspect, its hot strength exists > 20MPa, elongation at break > 180%, up to about 400%, it can be seen that its machine
Tool physical property is superior, the most also has waterproof anti-corrosion well.
It addition, also use electron accelerator, under 250kGy dosage, it is carried out radiation treatment on prepared cable, test
Tensile property before and after sample irradiation, and calculate conservation rate, result of the test shows, this product is after irradiation, and its material stretches
Strength retention substantially can reach 80-100%, and therefore, the radiation-resistant property of product is preferable.
The material simultaneously used in the electric wire of the present invention is halogen-free material, and therefore the electric wire of the present invention is a kind of
Irradiation resistant non-halogen high fire-retardance EVA electric wire.
Above-described embodiment, only for technology design and the feature of the explanation present invention, its objective is to allow and is familiar with the skill of this technical field
Art personnel will appreciate that present disclosure and implement according to this, can not limit the scope of the invention with this.All bases
Equivalents done by spirit of the invention or modification, all should contain within protection scope of the present invention.