CN104181645A - Calibrating tool, calibrating method, fiber inserting assembly and fiber connector - Google Patents

Calibrating tool, calibrating method, fiber inserting assembly and fiber connector Download PDF

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CN104181645A
CN104181645A CN201310226442.3A CN201310226442A CN104181645A CN 104181645 A CN104181645 A CN 104181645A CN 201310226442 A CN201310226442 A CN 201310226442A CN 104181645 A CN104181645 A CN 104181645A
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optical fiber
precision
ferrule
calibration
fiber
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CN104181645B (en
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童朝阳
刘蕾
林麟
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Edec Telecom International Trading (shanghai) Co Ltd
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Tyco Electronics Shanghai Co Ltd
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Abstract

本发明公开一种校准工具,用于校准光纤在光纤插芯的内孔中的位置,其中,所述校准工具包括高精度外径对准元件和光纤位置高精度校准元件,所述高精度外径对准元件用于使光纤插芯的外圆柱体与光纤位置高精度校准元件的外圆柱体对准;所述光纤的一端穿过光纤插芯的内孔并插入到光纤位置高精度校准元件的校准孔中,用于使插入光纤插芯的内孔的光纤的轴线与光纤插芯的外圆柱体所确定的中心轴线对准,从而用低精度的光纤插芯制造出高精度的光纤连接器,降低了制造成本。本发明还公开一种校准方法,以及采用该校准工具和校准方法制造出的精度达到或超过单模光纤连接器的高精度光纤连接器。

The invention discloses a calibration tool for calibrating the position of an optical fiber in the inner hole of an optical fiber ferrule, wherein the calibration tool includes a high-precision outer diameter alignment component and a high-precision fiber position calibration component, and the high-precision outer The radial alignment component is used to align the outer cylinder of the fiber ferrule with the outer cylinder of the fiber position high-precision calibration component; one end of the fiber passes through the inner hole of the fiber ferrule and is inserted into the fiber position high-precision calibration component In the calibration hole, it is used to align the axis of the optical fiber inserted into the inner hole of the fiber ferrule with the central axis determined by the outer cylinder of the fiber ferrule, so that a high-precision fiber connection can be made with a low-precision fiber ferrule devices, reducing manufacturing costs. The invention also discloses a calibration method, and a high-precision optical fiber connector manufactured by the calibration tool and the calibration method with a precision reaching or exceeding a single-mode optical fiber connector.

Description

校准工具、校准方法、光纤插芯组件和光纤连接器Calibration tools, calibration methods, fiber optic ferrule assemblies and fiber optic connectors

技术领域technical field

本发明属于光纤连接器领域,本发明涉及一种用于校准光纤(包括常规单芯光纤、多纤芯单纤、成束多光纤或多光纤束,本文件以下提到“光纤”具有与此处标明所涵盖的相同指意)在光纤插芯的内孔中的位置的校准工具和校准方法以及通过这种校准工具和校准方法制造出的光纤插芯组件和光纤连接器。具体地,本发明提出了一种使用基于低精度的插芯(具有较大内孔孔径及偏心,如类似多模插芯或比多模插芯更低要求的规格)制造低成本、高性能(低插入损耗)、易于操作的单模光纤连接器的新工艺技术,彻底改变了单模光纤连接器必须使用高精度插芯(越是超低损耗的连接器越是使用高成本的超高精密单模插芯)的现有技术方案。The invention belongs to the field of optical fiber connectors. The invention relates to a method for calibrating optical fibers (including conventional single-core optical fibers, multi-core single fibers, bundled multi-fibers or multi-fiber bundles. The "fiber" mentioned in this document has the same The calibration tool and calibration method for the position in the inner hole of the optical fiber ferrule, as well as the optical fiber ferrule assembly and the optical fiber connector manufactured by the calibration tool and calibration method. Specifically, the present invention proposes a low-precision ferrule (with a larger inner hole diameter and eccentricity, such as a multi-mode ferrule or a lower-required specification than a multi-mode ferrule) to manufacture low-cost, high-performance ferrules. (low insertion loss), easy-to-operate new process technology of single-mode optical fiber connectors, completely changed the single-mode optical fiber connectors must use high-precision ferrule (the more ultra-low loss connectors, the more expensive and ultra-high Precision single-mode ferrule) prior art solutions.

背景技术Background technique

应用于光纤连接器的插芯,又称插针体。插芯是光纤连接器的核心部件,它是一种通过精密加工技术而成的高精度元件。在光纤连接器生产制造过程中,通常采用将剥离并清洁好的裸光纤穿过充满胶水的内孔,然后固化胶水,将光纤固定在插芯内,然后经由打磨、抛光、测试等一系列程序制成所需的光纤连接器件。由于所有制造过程会产生不可避免的误差以及为了尺寸配合/装配需要而人为地引入了公差,例如,内孔直径要大于光纤外径以便光纤能穿入内孔中,这样光纤外径和内孔尺寸需要存在先天的偏差,再如,光纤轴心与内孔由于有空隙而存在不同心以及内孔与对准基准(对以外圆为对准基准的连接器而言主要是指插芯外径)存在加工制造误差等,这些因素都会引起光纤轴心的横向偏移,从而影响光纤连接器对接时的插入损耗。The ferrule applied to the optical fiber connector is also called the ferrule body. The ferrule is the core component of the optical fiber connector, and it is a high-precision component made by precision machining technology. In the manufacturing process of optical fiber connectors, the stripped and cleaned bare optical fiber is usually passed through the inner hole filled with glue, and then the glue is cured to fix the optical fiber in the ferrule, and then through a series of procedures such as grinding, polishing, testing, etc. Make the required optical fiber connection device. Due to the inevitable errors in all manufacturing processes and artificially introduced tolerances for dimensional fit/assembly needs, for example, the diameter of the inner hole is larger than the outer diameter of the fiber so that the fiber can pass into the inner hole, so the outer diameter of the fiber and the size of the inner hole Inherent deviation is required. Another example is that the axis of the optical fiber and the inner hole are not concentric due to the gap, and the inner hole and the alignment reference (for connectors whose outer circle is used as the alignment reference, it mainly refers to the outer diameter of the ferrule) There are manufacturing errors, etc., and these factors will cause the axial center of the optical fiber to shift laterally, thereby affecting the insertion loss when the optical fiber connector is mated.

由于单模光纤的模场直径比多模光纤的模场直径要小得多(对大多数通信用光纤而言,大致是1/5至1/6的关系,例如,标准的单模光纤的纤芯的典型直径约为9μm,标准的多模光纤的纤芯的直径一般为50μm或62.5μm),因此,单模光纤的对准精度要求要远远高于对多模光纤的对准精度要求,这样,单模光纤连接器使用的插芯精度要远远高于多模光纤连接器所使用的插芯精度。Since the mode field diameter of single-mode fiber is much smaller than that of multimode fiber (for most communication fibers, it is roughly 1/5 to 1/6, for example, the standard single-mode fiber The typical diameter of the core is about 9 μm, and the diameter of the core of a standard multimode fiber is generally 50 μm or 62.5 μm), therefore, the alignment accuracy requirements for single-mode fibers are much higher than those for multimode fibers In this way, the precision of the ferrule used by the single-mode fiber optic connector is much higher than that used by the multimode fiber optic connector.

单模插芯对插芯的相关尺寸要求主要是在插芯内孔直径和插芯内孔与外圆柱体的同心度方面的尺寸要求很高,下面将对比单模插芯和多模插芯在以下几个方面的尺寸精度要求:The relevant dimensional requirements of the single-mode ferrule for the ferrule are mainly in the diameter of the inner hole of the ferrule and the concentricity between the inner hole of the ferrule and the outer cylinder. The following will compare the single-mode ferrule and the multi-mode ferrule Dimensional accuracy requirements in the following aspects:

1)插芯外圆柱体直径尺寸公差1) Dimensional tolerance of the diameter of the outer cylinder of the ferrule

单模:插芯外圆柱体直径尺寸公差要求达到+/-0.0005mm,即,-0.0005mm~0.0005mm;Single mode: the diameter tolerance of the outer cylinder of the ferrule is required to reach +/-0.0005mm, that is, -0.0005mm~0.0005mm;

多模:插芯外圆柱体直径尺寸典型公差要求达到+/-0.001mm,即,-0.001mm~0.001mm。Multi-mode: The typical tolerance of the diameter of the outer cylinder of the ferrule is required to reach +/-0.001mm, that is, -0.001mm~0.001mm.

2)插芯内孔直径:2) Diameter of inner hole of ferrule:

单模:插芯内孔直径尺寸公差在0.000~0.001mm,对于低损耗的单模插芯内孔尺寸甚至要求到0.0000~0.0005mm;Single-mode: The diameter tolerance of the inner hole of the ferrule is 0.000-0.001mm, and the inner hole size of the low-loss single-mode ferrule is even required to be 0.0000-0.0005mm;

多模:插芯内孔直径尺寸典型公差在0.000-0.004mm。Multi-mode: The typical tolerance of the inner hole diameter of the ferrule is 0.000-0.004mm.

3)光纤与外圆柱体的同心度要求:3) Requirements for the concentricity between the optical fiber and the outer cylinder:

单模:同心度一般要求达到0.001mm,对于低损耗的单模插芯,同心度要求甚至达到0.0005mm;Single-mode: the concentricity is generally required to reach 0.001mm, and for low-loss single-mode ferrules, the concentricity requirement even reaches 0.0005mm;

多模:同心度一般要求达到0.004mm即可。Multi-mode: the concentricity is generally required to reach 0.004mm.

为了保证在制造过程中确保单模光纤连接器达到行业标准相关指标要求,目前在光纤连接器生产制造领域,通常针对单、多模光纤分别使用不同精度要求的插芯,即多模光纤连接器用插芯和单模光纤连接器用插芯加以区分。光纤连接器使用的单模/多模插芯其外观、结构看似完全相同,但是单模插芯对插芯的相关尺寸要求很高,尤其是插芯内孔孔径与外圆柱体的同心度精度要求极高(通常要在1.5微米以内,为了满足对接连接时的超低插入损耗,精度甚至要控制在亚微米级别-小于1微米),高精度要求最直接的结果是,单模插芯成本/价格的高昂导致单模连接器的成本高,对于超低损耗连接器尤其突出,插芯成本几乎是成倍的差异。In order to ensure that the single-mode fiber optic connector meets the requirements of relevant industry standards during the manufacturing process, in the field of fiber optic connector manufacturing, ferrules with different precision requirements are usually used for single-mode and multi-mode fibers, that is, for multi-mode fiber optic connectors. Ferrules and single-mode fiber optic connectors are distinguished by ferrules. The single-mode/multi-mode ferrules used in fiber optic connectors seem to have the same appearance and structure, but the single-mode ferrules have high requirements on the relative dimensions of the ferrules, especially the concentricity between the inner diameter of the ferrule and the outer cylinder The precision requirements are extremely high (usually within 1.5 microns, in order to meet the ultra-low insertion loss of the butt connection, the precision must even be controlled at the sub-micron level - less than 1 micron), the most direct result of the high precision requirements is that the single-mode ferrule The high cost/price leads to the high cost of single-mode connectors, especially for ultra-low loss connectors, and the cost of the ferrule is almost doubled.

因此,在现有技术中,不能使用低精度的插芯(如精度等于或低于多模插芯的精度)来制造出高精度的单模光纤连接器。Therefore, in the prior art, a low-precision ferrule (for example, a precision equal to or lower than that of a multimode ferrule) cannot be used to manufacture a high-precision single-mode optical fiber connector.

发明内容Contents of the invention

本发明的目的旨在解决现有技术中存在的上述问题和缺陷的至少一个方面。The purpose of the present invention is to solve at least one aspect of the above-mentioned problems and deficiencies in the prior art.

本发明的一个目的在于提供一种用于校准光纤在低精度的光纤插芯中的位置的校准工具,其能够提高光纤在光纤插芯的内孔中的位置精度,使其达到或超过在单模插芯的内孔中的位置精度。One object of the present invention is to provide a calibration tool for calibrating the position of the optical fiber in the low-precision fiber ferrule, which can improve the position accuracy of the optical fiber in the inner hole of the fiber ferrule, making it reach or exceed the The positional accuracy in the inner hole of the mold insert.

本发明的另一个目的在于提供一种用于校准光纤在低精度的光纤插芯中的位置的校准方法,其能够提高光纤在光纤插芯的内孔中的位置精度,使其达到或超过在单模插芯的内孔中的位置精度。Another object of the present invention is to provide a calibration method for calibrating the position of the optical fiber in the low-precision fiber ferrule, which can improve the position accuracy of the optical fiber in the inner hole of the fiber ferrule, making it reach or exceed the Positional accuracy in the bore of a singlemode ferrule.

根据本发明的一个方面,提供一种校准工具,用于校准光纤在光纤插芯的内孔中的位置,其中,所述校准工具包括高精度外径对准元件和光纤位置高精度校准元件,所述高精度外径对准元件用于使光纤插芯的外圆柱体与光纤位置高精度校准元件的外圆柱体对准;所述光纤的一端穿过光纤插芯的内孔并插入到光纤位置高精度校准元件的校准孔中,用于使插入光纤插芯的内孔的光纤的轴线与光纤插芯的外圆柱体所确定的中心轴线对准。According to one aspect of the present invention, a calibration tool is provided for calibrating the position of the optical fiber in the inner hole of the fiber ferrule, wherein the calibration tool includes a high-precision outer diameter alignment component and a high-precision fiber position calibration component, The high-precision outer diameter alignment element is used to align the outer cylinder of the optical fiber ferrule with the outer cylinder of the optical fiber position high-precision calibration element; one end of the optical fiber passes through the inner hole of the optical fiber ferrule and is inserted into the optical fiber The calibration hole of the high-precision calibration component is used to align the axis of the optical fiber inserted into the inner hole of the fiber ferrule with the central axis defined by the outer cylinder of the fiber ferrule.

根据本发明的一个实例性实施例,所述光纤插芯的精度等于或低于标准的多模插芯的精度;并且所述光纤位置高精度校准元件的精度等于或高于标准的单模插芯的精度。According to an exemplary embodiment of the present invention, the accuracy of the fiber optic ferrule is equal to or lower than that of a standard multimode ferrule; and the accuracy of the optical fiber position high-precision calibration component is equal to or higher than that of a standard single-mode ferrule core precision.

根据本发明的另一个实例性实施例,所述高精度外径对准元件为高精度对准套筒工具,所述光纤位置高精度校准元件从高精度外径对准元件的一端插入,并且所述光纤插芯从另一端插入所述高精度外径对准元件,插入后所述光纤插芯的外圆柱体所确定的中心轴线与所述高精度校准元件的外圆柱体所确定的中心轴线对准。According to another exemplary embodiment of the present invention, the high-precision outer diameter alignment element is a high-precision alignment sleeve tool, the optical fiber position high-precision alignment element is inserted from one end of the high-precision outer diameter alignment element, and The fiber ferrule is inserted into the high-precision outer diameter alignment component from the other end, and after insertion, the central axis defined by the outer cylinder of the fiber ferrule and the center defined by the outer cylinder of the high-precision calibration component Axis alignment.

根据本发明的另一个实例性实施例,所述高精度外径对准元件为仅由一个部件形成的一个整体式元件。According to another exemplary embodiment of the present invention, the high-precision outer diameter alignment element is an integral element formed by only one component.

根据本发明的另一个实例性实施例,所述高精度外径对准元件为由至少两个独立的部件形成的一个分体式元件。According to another exemplary embodiment of the present invention, the high-precision outer diameter alignment element is a split element formed by at least two independent parts.

根据本发明的另一个实例性实施例,所述高精度外径对准元件包括:基部,在所述基部中形成有一个凹口,在所述凹口的底壁上形成一个定位槽;和顶部压块,所述顶部压块放置在基部的凹口中,用于将光纤位置高精度校准元件保持在定位槽中。According to another exemplary embodiment of the present invention, the high-precision outer diameter alignment element includes: a base, a notch is formed in the base, and a positioning groove is formed on the bottom wall of the notch; and a top pressing block, the top pressing block is placed in the notch of the base, and is used to keep the optical fiber position high-precision calibration component in the positioning groove.

根据本发明的另一个实例性实施例,所述定位槽为V型定位槽或U型定位槽。According to another exemplary embodiment of the present invention, the positioning groove is a V-shaped positioning groove or a U-shaped positioning groove.

根据本发明的另一个实例性实施例,所述光纤位置高精度校准元件为精度高于标准的单模插芯的精度的超精密插芯工具。According to another exemplary embodiment of the present invention, the optical fiber position high-precision calibration component is an ultra-precision ferrule tool with a precision higher than that of a standard single-mode ferrule.

根据本发明的另一个实例性实施例,插入所述高精度外径对准元件的光纤位置高精度校准元件和光纤插芯的端面相距预定距离。According to another exemplary embodiment of the present invention, the optical fiber position high-precision calibration component inserted into the high-precision outer diameter alignment component is separated from the end face of the fiber ferrule by a predetermined distance.

根据本发明的另一个实例性实施例,所述光纤的插入到所述光纤位置高精度校准元件的校准孔内的部分具有预定长度。According to another exemplary embodiment of the present invention, the part of the optical fiber inserted into the calibration hole of the optical fiber position high precision calibration component has a predetermined length.

根据本发明的另一个实例性实施例,所述校准工具还包括:保持座,用于固定地保持所述高精度外径对准元件和所述光纤位置高精度校准元件。According to another exemplary embodiment of the present invention, the calibration tool further includes: a holder for fixedly holding the high-precision outer diameter alignment component and the high-precision fiber position calibration component.

根据本发明的另一个实例性实施例,所述高精度外径对准元件和所述光纤位置高精度校准元件以可拆卸的方式固定在保持座上。According to another exemplary embodiment of the present invention, the high-precision outer diameter alignment element and the high-precision optical fiber position alignment element are detachably fixed on the holder.

根据本发明的另一个实例性实施例,所述高精度外径对准元件和所述光纤位置高精度校准元件被构造成相互独立的部件,或者被构造为一体件。According to another exemplary embodiment of the present invention, the high-precision outer diameter alignment element and the high-precision optical fiber position alignment element are configured as separate components, or are configured as a single piece.

根据本发明的另一个实例性实施例,所述校准工具还包括:间隔控制件,设置在保持座和光纤插芯的后座之间或者设置在高精度外径对准元件的内部,用于控制插入所述高精度外径对准元件的光纤位置高精度校准元件和光纤插芯的端面之间的距离。According to another exemplary embodiment of the present invention, the calibration tool further includes: an interval control member, disposed between the holder and the rear seat of the fiber ferrule or disposed inside the high-precision outer diameter alignment element, for The distance between the optical fiber position high-precision calibration component inserted into the high-precision outer diameter alignment component and the end face of the fiber ferrule is controlled.

根据本发明的另一个实例性实施例,所述校准工具还包括:光纤插芯取出器,套在光纤插芯的后座上,用于在光纤被校准和被固定之后取出光纤插芯组件。According to another exemplary embodiment of the present invention, the calibration tool further includes: an optical fiber ferrule extractor, which is sleeved on the rear seat of the optical fiber ferrule, and is used for removing the optical fiber ferrule assembly after the optical fiber is calibrated and fixed.

根据本发明的另一个实例性实施例,所述间隔控制件和所述光纤插芯或组件取出器被构造成相互独立的部件,或者被构造为一体件。According to another exemplary embodiment of the present invention, the interval control member and the optical fiber ferrule or component extractor are configured as separate components, or are configured as one piece.

根据本发明的另一个实例性实施例,所述光纤位置高精度校准元件为仅由一个部件形成的一个整体式元件,并且所述校准孔为圆形孔或者符合光纤外型特殊形状的特征孔。根据本发明的另一个实例性实施例,所述光纤位置高精度校准元件为由至少两个独立的部件形成的一个分体式元件。According to another exemplary embodiment of the present invention, the optical fiber position high-precision calibration component is an integral component formed by only one component, and the calibration hole is a circular hole or a characteristic hole conforming to the special shape of the optical fiber . According to another exemplary embodiment of the present invention, the high-precision optical fiber position calibration component is a split component formed by at least two independent components.

根据本发明的另一个实例性实施例,所述光纤位置高精度校准元件包括:基座,所述基座中形成有一个凹口,一个校准孔形成在凹口的底壁上;和压块,所述压块放置在所述基座的凹口中,用于将插入校准孔的光纤保持在校准孔中。According to another exemplary embodiment of the present invention, the optical fiber position high-precision calibration component includes: a base, a notch is formed in the base, and a calibration hole is formed on the bottom wall of the notch; and a pressing block , the pressing block is placed in the notch of the base for holding the optical fiber inserted into the alignment hole in the alignment hole.

根据本发明的另一个实例性实施例,所述校准孔为U型槽孔或V型槽孔。According to another exemplary embodiment of the present invention, the calibration hole is a U-shaped slot or a V-shaped slot.

根据本发明的另一个方面,提供一种用于校准光纤在光纤插芯的内孔中的位置的校准方法,所述方法包括如下步骤:According to another aspect of the present invention, there is provided a calibration method for calibrating the position of an optical fiber in an inner hole of a fiber ferrule, the method comprising the steps of:

S100:提供一个独立的校准工具,所述校准工具的精度高于光纤插芯的精度;和S100: Provides a stand-alone alignment tool with higher accuracy than the fiber optic ferrule; and

S200:使用校准工具校准光纤在光纤插芯的内孔中的位置。S200: Use a calibration tool to calibrate the position of the optical fiber in the inner hole of the optical fiber ferrule.

根据本发明的一个实例性实施例,所述校准工具为前述校准工具。According to an exemplary embodiment of the present invention, the calibration tool is the aforementioned calibration tool.

根据本发明的另一个实例性实施例,所述步骤S200包括以下步骤:According to another exemplary embodiment of the present invention, the step S200 includes the following steps:

S201:使用高精度外径对准元件使光纤插芯的外圆柱体与光纤位置高精度校准元件的外圆柱体对准;和S201: Align the outer cylinder of the fiber ferrule with the outer cylinder of the fiber position high-precision calibration element using a high-precision outer diameter alignment element; and

S200:将穿过光纤插芯的内孔的光纤的一端插入到光纤位置高精度校准元件的校准孔中,用于使插入光纤插芯的内孔的光纤的轴线与光纤插芯的外圆柱体所确定的中心轴线对准。S200: Insert one end of the optical fiber passing through the inner hole of the fiber ferrule into the calibration hole of the fiber position high-precision calibration component, which is used to align the axis of the optical fiber inserted into the inner hole of the fiber ferrule with the outer cylinder of the fiber ferrule The determined central axis is aligned.

根据本发明的另一个实例性实施例,在保持座和光纤插芯的后座之间或者在高精度外径对准元件的内部设置有间隔控制件,用于控制插入所述高精度外径对准元件的光纤位置高精度校准元件和光纤插芯的端面之间的距离。According to another exemplary embodiment of the present invention, a spacing control member is provided between the holder and the rear seat of the fiber ferrule or inside the high-precision outer diameter alignment element for controlling the insertion of the high-precision outer diameter Alignment Component Fiber Position Highly calibrates the distance between the component and the end face of the fiber ferrule.

根据本发明的另一个实例性实施例,插入所述高精度外径对准元件的光纤位置高精度校准元件和光纤插芯的端面相距预定距离。According to another exemplary embodiment of the present invention, the optical fiber position high-precision calibration component inserted into the high-precision outer diameter alignment component is separated from the end face of the fiber ferrule by a predetermined distance.

根据本发明的另一个实例性实施例,所述光纤的插入到所述光纤位置高精度校准元件的校准孔内的部分具有预定长度。According to another exemplary embodiment of the present invention, the part of the optical fiber inserted into the calibration hole of the optical fiber position high precision calibration component has a predetermined length.

根据本发明的另一个实例性实施例,在所述光纤插芯的内孔中填充有胶水或等效可固化体,用于将所述光纤固定在所述光纤插芯的内孔中,所述胶水在光纤插入光纤插芯的内孔之前或之后被填充到光纤插芯的内孔中。According to another exemplary embodiment of the present invention, the inner hole of the optical fiber ferrule is filled with glue or an equivalent curable body for fixing the optical fiber in the inner hole of the optical fiber ferrule, so The glue is filled into the inner hole of the fiber optic ferrule before or after the optical fiber is inserted into the inner hole of the fiber optic ferrule.

根据本发明的另一个实例性实施例,在步骤S200之后还包括步骤:According to another exemplary embodiment of the present invention, after step S200, further steps are included:

S300:使胶水固化从而将光纤固定在光纤插芯内。S300: curing the glue to fix the optical fiber in the optical fiber ferrule.

根据本发明的另一个方面,提供一种光纤插芯组件,包括光纤插芯和位于光纤插芯的内孔中的光纤,所述光纤插芯的精度等于或低于标准多模插芯的精度,所述光纤插芯组件利用前述校准工具和/或前述校准方法制成,制成的光纤插芯组件的光纤在插芯中位置精度达到或超过标准的单模光纤插芯组件的光纤在插芯中的位置精度。According to another aspect of the present invention, there is provided a fiber optic ferrule assembly, including a fiber optic ferrule and an optical fiber located in an inner hole of the fiber optic ferrule, the precision of the fiber optic ferrule is equal to or lower than that of a standard multimode ferrule The optical fiber ferrule assembly is made using the aforementioned calibration tool and/or the aforementioned calibration method, and the position accuracy of the optical fiber in the ferrule of the manufactured optical fiber ferrule assembly reaches or exceeds that of a standard single-mode optical fiber ferrule assembly. Positional accuracy in the core.

根据本发明的另一个实例性实施例,在校准之后,插入所述光纤插芯的内孔的光纤与光纤插芯的外圆柱体之间的轴心偏差为亚微米级别。According to another exemplary embodiment of the present invention, after calibration, the axis center deviation between the optical fiber inserted into the inner hole of the optical fiber ferrule and the outer cylinder of the optical fiber ferrule is at sub-micron level.

根据本发明的另一个实例性实施例,所述光纤插芯的外圆柱体的直径尺寸公差在-0.001mm~0.001mm。According to another exemplary embodiment of the present invention, the diameter tolerance of the outer cylinder of the optical fiber ferrule is -0.001mm˜0.001mm.

根据本发明的另一个实例性实施例,所述光纤插芯的内孔的直径尺寸公差在0.000~0.030mm。According to another exemplary embodiment of the present invention, the diameter tolerance of the inner hole of the optical fiber ferrule is 0.000-0.030 mm.

根据本发明的另一个实例性实施例,所述光纤插芯的外圆柱体的直径尺寸公差在-0.001mm~0.001mm,并且所述光纤插芯的内孔的直径尺寸公差在0.000~0.030mm。According to another exemplary embodiment of the present invention, the diameter tolerance of the outer cylinder of the optical fiber ferrule is -0.001 mm to 0.001 mm, and the diameter tolerance of the inner hole of the optical fiber ferrule is 0.000 to 0.030 mm .

根据本发明的另一个实例性实施例,在通过胶水将光纤固定在光纤插芯的内孔中之后,所述光纤插芯的内孔的内壁面与所述光纤的外周面之间的最大间距大于或等于所述光纤的轴心与所述光纤插芯的外圆柱体的轴心之间的偏心距离。According to another exemplary embodiment of the present invention, after the optical fiber is fixed in the inner hole of the optical fiber ferrule by glue, the maximum distance between the inner wall surface of the inner hole of the optical fiber ferrule and the outer peripheral surface of the optical fiber greater than or equal to the eccentric distance between the axis of the optical fiber and the axis of the outer cylinder of the fiber ferrule.

根据本发明的另一个方面,提供一种光纤连接器,所述光纤连接器包括前述光纤插芯组件。According to another aspect of the present invention, an optical fiber connector is provided, and the optical fiber connector includes the foregoing optical fiber ferrule assembly.

根据本发明的另一个方面,提供一种光纤连接器,包括精度等于或低于标准的多模插芯的低精度光纤插芯,其中,在制造过程中,利用前述校准工具和/或前述校准方法对光纤在低精度光纤插芯的内孔中的位置进行校准,从而使光纤在低精度光纤插芯的内孔中的位置精度达到或超过在标准的单模插芯的内孔中光纤的位置精度,并且在校准之后,将光纤固定在低精度光纤插芯内,从而使制造出的光纤连接器的精度达到或超过标准的单模光纤连接器的精度。According to another aspect of the present invention, there is provided an optical fiber connector, including a low-precision fiber optic ferrule with a precision equal to or lower than that of a standard multimode ferrule, wherein, during the manufacturing process, the aforementioned calibration tool and/or the aforementioned calibration The method calibrates the position of the optical fiber in the inner hole of the low-precision optical fiber ferrule, so that the position accuracy of the optical fiber in the inner hole of the low-precision optical fiber ferrule reaches or exceeds that of the optical fiber in the inner hole of the standard single-mode ferrule positional accuracy, and after alignment, the fiber is secured within a low-precision fiber ferrule so that the accuracy of the manufactured fiber optic connector meets or exceeds that of standard single-mode fiber optic connectors.

根据本发明的一个实例性实施例,所述光纤为常规的单芯光纤。According to an exemplary embodiment of the present invention, the optical fiber is a conventional single-core optical fiber.

根据本发明的另一个实例性实施例,所述光纤为包括多个纤芯的多纤芯光纤。According to another exemplary embodiment of the present invention, the optical fiber is a multi-core optical fiber including multiple cores.

根据本发明的另一个实例性实施例,所述光纤为包括多根光纤的成束光纤。According to another exemplary embodiment of the present invention, the optical fiber is a bundled optical fiber comprising a plurality of optical fibers.

本发明与现有技术相比区别在于,将单模光纤置于低精度的光纤插芯的内孔中,低精度插芯的内孔与光纤之间的空隙可以远大于现有技术中使用的高精度单模插芯与光纤之间的空隙(空隙由胶水或等效固化体填充并固化使光纤固定于内孔内),并将突出于插芯端面的光纤头端引导进入独立的高精度光纤位置高精度校准元件的校准孔中,对光纤在低精度的光纤插芯中的位置进行精密校准,并将之固定在在制的低精度光纤插芯内,从而制作出高精度连接器。The difference between the present invention and the prior art is that the single-mode optical fiber is placed in the inner hole of the low-precision fiber ferrule, and the gap between the inner hole of the low-precision ferrule and the optical fiber can be much larger than that used in the prior art. The gap between the high-precision single-mode ferrule and the optical fiber (the gap is filled with glue or equivalent curing body and cured to fix the optical fiber in the inner hole), and the fiber head protruding from the end face of the ferrule is guided into an independent high-precision In the calibration hole of the optical fiber position high-precision calibration component, the position of the optical fiber in the low-precision fiber ferrule is precisely calibrated, and it is fixed in the low-precision fiber ferrule in production, thereby producing a high-precision connector.

基于该发明突破的工艺和工具,实现了使用低精度的插芯组件制作高性能(低插入损耗)、低成本的单模光纤连接器。基于该发明技术制作的光纤连接器,与现有使用高精度插芯制作的连接器相比,具有更好的在制光纤的位置精度的可控性、可预测性、个体到个体的精度重复再现性,这样大大提高了连接器的性能及随机互配性(低插入损耗及低随机互配插入损耗)。Based on the breakthrough technology and tools of the invention, it is possible to use low-precision ferrule components to manufacture high-performance (low insertion loss) and low-cost single-mode optical fiber connectors. Compared with the existing connectors made of high-precision ferrules, the optical fiber connector made based on the technology of the invention has better controllability, predictability, and individual-to-individual precision repeatability of the position accuracy of the optical fiber in production. Reproducibility, which greatly improves the performance and random intermating of the connector (low insertion loss and low random intermating insertion loss).

对于以外圆柱为对准基准的插芯为基础的这类光纤连接器而言,高精度的校准工具最基础的功能包含高精度外径对准元(如高精度外径对准元件工具)和光纤位置高精度校准元(如超精密插芯工具)两个部分特征组成,分别用来对准光纤插芯外圆柱体和校准光纤在内孔中的位置,使两者物理轴心的偏差降到亚微米级别。For this type of fiber optic connector based on the ferrule with the outer cylinder as the alignment reference, the most basic functions of the high-precision calibration tool include high-precision outer diameter alignment elements (such as high-precision outer diameter alignment component tools) and The optical fiber position high-precision calibration element (such as ultra-precision ferrule tool) is composed of two parts, which are used to align the outer cylinder of the fiber ferrule and calibrate the position of the optical fiber in the inner hole, so that the deviation of the physical axis of the two can be reduced. to the submicron level.

上述两部分特征可通过两个或多个零件组装而成工具套件,也可设计成一体化的工具件。The above-mentioned two-part feature can be assembled into a tool kit by two or more parts, and can also be designed as an integrated tool piece.

本发明利用新工艺技术实现了采用低精度的插芯(精度等于或低于多模插芯的精度)生产低成本、低损耗的高品质单模光纤连接器件。The invention realizes the production of low-cost and low-loss high-quality single-mode optical fiber connection devices by using a low-precision ferrule (the precision is equal to or lower than that of a multi-mode ferrule) by using a new process technology.

通过下文中参照附图对本发明所作的描述,本发明的其它目的和优点将显而易见,并可帮助对本发明有全面的理解。Other objects and advantages of the present invention will be apparent from the following description of the present invention with reference to the accompanying drawings, and may help to provide a comprehensive understanding of the present invention.

附图说明Description of drawings

图1为根据本发明的一个实例性实施例的用于制造光纤插芯的校准工具的示意图;FIG. 1 is a schematic diagram of a calibration tool for manufacturing an optical fiber ferrule according to an exemplary embodiment of the present invention;

图2为图1所示的校准工具的示意图,其中显示出校准工具的保持座、间隔控制件和光纤插芯取出器;Fig. 2 is a schematic diagram of the calibration tool shown in Fig. 1, wherein the holder, interval control member and fiber ferrule extractor of the calibration tool are shown;

图3为图1所示的校准工具的剖视图;Fig. 3 is a sectional view of the calibration tool shown in Fig. 1;

图4显示了校准工具的另一种变化例的剖视图;Figure 4 shows a cross-sectional view of another variant of the calibration tool;

图5显示了校准工具的又一种变化例的剖视图;Figure 5 shows a cross-sectional view of yet another variant of the calibration tool;

图6显示了根据本发明的另一个实例性实施例的校准工具的示意图;Figure 6 shows a schematic diagram of a calibration tool according to another exemplary embodiment of the present invention;

图7显示图6中的校准工具的剖视图;Figure 7 shows a cross-sectional view of the calibration tool in Figure 6;

图8显示了根据本发明的又一个实例性实施例的校准工具的剖视图;Figure 8 shows a cross-sectional view of a calibration tool according to yet another exemplary embodiment of the present invention;

图9显示利用本发明的方法制造出的光纤插芯组件的剖视图;Figure 9 shows a cross-sectional view of an optical fiber ferrule assembly manufactured by the method of the present invention;

图10显示根据本发明的另一种光纤的示意图;Figure 10 shows a schematic diagram of another optical fiber according to the present invention;

图11显示多根松散的光纤的立体示意图;Figure 11 shows a perspective view of a plurality of loose optical fibers;

图12显示图11中的多根松散的光纤的端面视图;Figure 12 shows an end view of the plurality of loose optical fibers in Figure 11;

图13显示图11和图12中的多根松散的光纤在本发明的校准孔中被校准之后形成的成束光纤的立体示意图;和Figure 13 shows a schematic perspective view of a bundled optical fiber formed after a plurality of loose optical fibers in Figures 11 and 12 are calibrated in the alignment hole of the present invention; and

图14显示图13中的校准之后形成的成束光纤的端面视图。FIG. 14 shows an end view of the bundled optical fiber formed after alignment in FIG. 13. FIG.

具体实施方式Detailed ways

下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。在说明书中,相同或相似的附图标号指示相同或相似的部件。下述参照附图对本发明实施方式的说明旨在对本发明的总体发明构思进行解释,而不应当理解为对本发明的一种限制。The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings. In the specification, the same or similar reference numerals designate the same or similar components. The following description of the embodiments of the present invention with reference to the accompanying drawings is intended to explain the general inventive concept of the present invention, but should not be construed as a limitation of the present invention.

图1为根据本发明的一个实例性实施例的用于制造光纤插芯的校准工具的示意图;图2为图1所示的校准工具的示意图,其中显示出校准工具的保持座500、间隔控制件610和光纤插芯取出器600。Fig. 1 is a schematic diagram of a calibration tool for manufacturing an optical fiber ferrule according to an exemplary embodiment of the present invention; Fig. 2 is a schematic diagram of the calibration tool shown in Fig. 1, wherein the calibration tool holder 500, interval control Part 610 and fiber ferrule extractor 600.

如图1和图2所示,该校准工具用于校准光纤400在光纤插芯300的内孔中的位置。该校准工具主要包括高精度外径对准元件100和光纤位置高精度校准元件200。光纤位置高精度校准元件200的精度必须远高于光纤插芯300的精度,例如,在图示的实施例中,光纤插芯300的精度等于或低于标准的多模插芯的精度,而光纤位置高精度校准元件200的精度达到或高于标准的单模插芯的精度,并且光纤400为标准的单模光纤,或直径比标准的单模光纤更细或更粗的光纤。As shown in FIGS. 1 and 2 , the calibration tool is used to calibrate the position of the optical fiber 400 in the inner hole of the fiber ferrule 300 . The calibration tool mainly includes a high-precision outer diameter alignment component 100 and a high-precision fiber position calibration component 200 . The accuracy of the optical fiber position high-precision calibration element 200 must be much higher than the accuracy of the fiber optic ferrule 300, for example, in the illustrated embodiment, the accuracy of the fiber optic ferrule 300 is equal to or lower than that of a standard multimode ferrule, while The accuracy of the optical fiber position high-precision calibration component 200 is equal to or higher than that of a standard single-mode ferrule, and the optical fiber 400 is a standard single-mode optical fiber, or an optical fiber with a diameter thinner or thicker than the standard single-mode optical fiber.

在图1-2所示的实例性的实施例中,高精度外径对准元件100为高精度对准套筒工具,高精度外径对准元件100具有第一端和与第一端相对的第二端,光纤位置高精度校准元件200从第一端(图中的左端)插入高精度外径对准元件100,并且光纤插芯300从第二端(图中的右端)插入高精度外径对准元件100,这样可以将光纤插芯300的外圆柱体与光纤位置高精度校准元件200的外圆柱体对准,从而校准插入光纤插芯300的内孔中的光纤400与外圆柱体的同心度,从而使得插入光纤插芯300的内孔中的光纤400的轴线与光纤位置高精度校准元件200的校准孔201的轴线相互对准,优选地,使得插入光纤插芯300的内孔中的光纤400与光纤插芯300的外圆柱体之间的轴心偏差为亚微米级别,或者使得插入光纤插芯300的内孔中的光纤400的轴线与光纤位置高精度校准元件200的校准孔201的轴线之间的偏差为亚微米级别。In the exemplary embodiment shown in FIGS. 1-2, the high-precision outer diameter alignment element 100 is a high-precision alignment sleeve tool, and the high-precision outer diameter alignment element 100 has a first end and a The second end of the fiber position alignment element 200 is inserted into the high-precision outer diameter alignment element 100 from the first end (the left end in the figure), and the fiber ferrule 300 is inserted into the high-precision outer diameter alignment element 100 from the second end (the right end in the figure). Outer diameter alignment element 100, so that the outer cylinder of the fiber optic ferrule 300 can be aligned with the outer cylinder of the fiber position high-precision calibration element 200, thereby aligning the optical fiber 400 and the outer cylinder inserted into the inner hole of the fiber optic ferrule 300 The concentricity of the body, so that the axis of the optical fiber 400 inserted into the inner hole of the fiber optic ferrule 300 is aligned with the axis of the calibration hole 201 of the fiber position high-precision calibration component 200, preferably, so that the inner hole of the optical fiber ferrule 300 is inserted The axial center deviation between the optical fiber 400 in the hole and the outer cylinder of the fiber ferrule 300 is sub-micron level, or the axis of the optical fiber 400 inserted into the inner hole of the fiber ferrule 300 is aligned with that of the optical fiber position high-precision calibration component 200 The deviation between the axes of the calibration holes 201 is on the sub-micron level.

请继续参见图1和图2,光纤400的一端穿过光纤插芯300的内孔并插入到校准孔201中,这样,可以校准光纤400在光纤插芯300的内孔中的位置,使得插入光纤插芯300的内孔中的光纤400的轴线与光纤位置高精度校准元件200的校准孔201的轴线相互对准,优选地,使得插入光纤插芯300的内孔中的光纤400的轴线与光纤位置高精度校准元件200的校准孔201的轴线之间的偏差为亚微米级别,或者优选地,使得插入光纤插芯300的内孔中的光纤400与光纤插芯300的外圆柱体之间的轴心偏差为亚微米级别。Please continue to refer to FIG. 1 and FIG. 2, one end of the optical fiber 400 passes through the inner hole of the fiber optic ferrule 300 and is inserted into the calibration hole 201, so that the position of the optical fiber 400 in the inner hole of the optical fiber ferrule 300 can be calibrated so that the insertion The axis of the optical fiber 400 in the inner hole of the fiber optic ferrule 300 is aligned with the axis of the calibration hole 201 of the fiber position high-precision calibration element 200, preferably, so that the axis of the optical fiber 400 inserted into the inner hole of the fiber ferrule 300 is aligned with The deviation between the axes of the calibration hole 201 of the optical fiber position high-precision calibration element 200 is sub-micron level, or preferably, the distance between the optical fiber 400 inserted into the inner hole of the optical fiber ferrule 300 and the outer cylinder of the optical fiber ferrule 300 The axis deviation is sub-micron level.

图1和图2显示了用于制造光纤连接器的校准工具的实施示意图。如图1和图2所示,将单模光纤400穿过低精度要求的多模光纤插芯300,然后通过光纤位置高精度校准元件200前端的导向结构进入高精度的光纤位置高精度校准元件200的校准孔201内,该高精度的校准孔201校准了位于低精度的光纤插芯300(如多模或等低精度)的内孔内(具有较大内孔孔径及偏心)的光纤400相对于低精度光纤插芯300外圆柱体所确定的中心轴线位置,消除了由于低精度光纤插芯300内孔径偏大带来的光纤位置容易产生随机偏心的可能性,使得单模光纤准确地复制了对面的校准工具的位置精度,由于低精度光纤插芯300的外圆柱体的物理轴心由精密的高精度外径对准元件100得到保障,这样,置于低精度光纤插芯300的内孔的光纤精密地与在制低精度光纤插芯300的外圆柱体的物理中心轴线亦得到准直。Figures 1 and 2 show schematic diagrams of implementations of calibration tools used to manufacture fiber optic connectors. As shown in Figures 1 and 2, the single-mode fiber 400 passes through the low-precision multimode fiber ferrule 300, and then enters the high-precision fiber position and high-precision calibration component through the guiding structure at the front end of the fiber position high-precision calibration component 200 In the calibration hole 201 of 200, the high-precision calibration hole 201 calibrates the optical fiber 400 located in the inner hole of the low-precision fiber ferrule 300 (such as multimode or low precision) (with a larger inner hole diameter and eccentricity) Relative to the central axis position determined by the outer cylinder of the low-precision fiber ferrule 300, the possibility of random eccentricity of the fiber position due to the large inner aperture of the low-precision fiber ferrule 300 is eliminated, so that the single-mode fiber can be accurately The positional accuracy of the calibration tool on the opposite side is copied, because the physical axis of the outer cylinder of the low-precision fiber optic ferrule 300 is guaranteed by the precise high-precision outer diameter alignment element 100, so that the low-precision fiber optic ferrule 300 The optical fiber in the inner bore is precisely aligned with the physical central axis of the outer cylinder of the low precision fiber ferrule 300 being manufactured.

固定光纤的胶水或等效可固化体320(参见图1)可以预置在低精度插芯300的内孔内,也可以在光纤400被校准和准直后从后端通过注入方式和/或毛细现象填充在光纤400和低精度插芯300的内孔之间的空隙中。The glue or equivalent curable body 320 (see FIG. 1) for fixing the optical fiber can be preset in the inner hole of the low-precision ferrule 300, or can be injected and/or injected from the rear end after the optical fiber 400 is calibrated and aligned. Capillarity fills the gap between the optical fiber 400 and the inner hole of the low precision ferrule 300 .

由于在制低精度插芯300端面会有溢出的胶水,该端面不能与光纤位置校准工具端面接触,因此,在图1和图2所示的实施例中,插入高精度外径对准元件100的光纤位置高精度校准元件200和光纤插芯300的端面相距预定距离d1。Since there will be overflowing glue on the end face of the low-precision ferrule 300, this end face cannot be in contact with the end face of the optical fiber position calibration tool. Therefore, in the embodiment shown in FIGS. 1 and 2, a high-precision outer diameter alignment element 100 is inserted The fiber position high precision calibration component 200 and the end face of the fiber ferrule 300 are separated by a predetermined distance d1.

由于光纤位置高精度校准元件200和光纤插芯300的端面之间的间隙距离以及光纤400穿入光纤位置高精度校准元件200的校准孔201内的光纤长度均直接影响校准效果和工艺难度,因此在实施中需要有效控制光纤位置校准工具和在制低精度插芯端面之间的距离和插入光纤位置高精度校准元件200的校准孔201内的光纤长度。在图1和图2所示的实施例中,光纤400的插入到光纤位置高精度校准元件200的校准孔201内的部分具有预定长度d2,该预定长度d2可以根据实际校准精度要求和工艺难度确定。Since the gap distance between the fiber position high-precision calibration component 200 and the end face of the fiber ferrule 300 and the length of the fiber 400 passing through the calibration hole 201 of the fiber position high-precision calibration component 200 directly affect the calibration effect and process difficulty, therefore In practice, it is necessary to effectively control the distance between the fiber position calibration tool and the end face of the low-precision ferrule and the length of the fiber inserted into the calibration hole 201 of the high-precision fiber position calibration component 200 . In the embodiment shown in Fig. 1 and Fig. 2, the part of the optical fiber 400 inserted into the calibration hole 201 of the fiber position high-precision calibration element 200 has a predetermined length d2, and the predetermined length d2 can be adjusted according to the actual calibration accuracy requirements and process difficulty Sure.

如图2所示,校准工具还包括保持座500,用于固定地保持高精度外径对准元件100和光纤位置高精度校准元件200。如图所示,通过螺纹件510将高精度外径对准元件100和光纤位置高精度校准元件200固定在保持座500的内孔中。这样,可以通过拆卸螺纹件510,将高精度外径对准元件100和光纤位置高精度校准元件200从保持座500上拆卸下来。As shown in FIG. 2 , the calibration tool further includes a holder 500 for fixedly holding the high-precision outer diameter alignment component 100 and the high-precision fiber position calibration component 200 . As shown in the figure, the high-precision outer diameter alignment element 100 and the high-precision optical fiber position alignment element 200 are fixed in the inner hole of the holder 500 through a screw 510 . In this way, the high-precision outer diameter alignment element 100 and the high-precision optical fiber position alignment element 200 can be disassembled from the holder 500 by removing the threaded member 510 .

尽管在图1-2所示的实施例中,高精度外径对准元件100和光纤位置高精度校准元件200被构造成相互独立的部件,但是,本发明不局限于此,高精度外径对准元件100和光纤位置高精度校准元件200也可以被构造为一体件。Although in the embodiment shown in FIGS. 1-2, the high-precision outer diameter alignment element 100 and the fiber position high-precision alignment element 200 are constructed as independent parts, the present invention is not limited thereto, and the high-precision outer diameter The alignment element 100 and the fiber position high precision calibration element 200 can also be constructed in one piece.

在校准之后,通过固化胶水将光纤400固定在光纤插芯300中,在固定之后,将在制的光纤插芯300从校准工具中拔出,继续按照现有的割纤和研磨工艺即可实现和完成需要制作的高精度低成本的光纤连接器插芯。After the calibration, the optical fiber 400 is fixed in the fiber ferrule 300 by curing the glue, and after the fixation, the fiber ferrule 300 in production is pulled out from the calibration tool, and it can be realized by continuing to follow the existing fiber cutting and grinding process And complete the high-precision and low-cost fiber optic connector ferrule that needs to be produced.

图2显示了一种用于将在制的光纤插芯300从校准工具中拔出的光纤插芯取出器600,该光纤插芯取出器600套在光纤插芯300的后座310上,通过往外拔光纤插芯取出器600,就可以将制好的光纤插芯组件从校准工具中拔出。Fig. 2 has shown a kind of fiber ferrule extractor 600 that is used for pulling out the optical fiber ferrule 300 in the manufacture from the alignment tool, and this fiber ferrule extractor 600 is sleeved on the rear seat 310 of the optical fiber ferrule 300, through Pull out the optical fiber ferrule extractor 600 to pull out the prepared optical fiber ferrule assembly from the calibration tool.

如图2所示,校准工具还包括间隔控制件610,该间隔控制件610设置在保持座500和光纤插芯300的后座310之间,用于控制插入高精度外径对准元件100的光纤位置高精度校准元件200和光纤插芯300的端面之间的距离d1。在实际应用中,可以通过调节间隔控制件610的厚度来调节插入高精度外径对准元件100的光纤位置高精度校准元件200和光纤插芯300的端面之间的距离d1。As shown in FIG. 2 , the calibration tool further includes an interval control member 610, which is arranged between the holder 500 and the rear seat 310 of the fiber ferrule 300, and is used to control the insertion of the high-precision outer diameter alignment element 100. The distance d1 between the optical fiber position high-precision calibration component 200 and the end face of the optical fiber ferrule 300 . In practical applications, the distance d1 between the fiber position high-precision calibration component 200 inserted into the high-precision outer diameter alignment component 100 and the end face of the fiber ferrule 300 can be adjusted by adjusting the thickness of the distance control member 610 .

但是,本发明不限于此图示的实施例,间隔控制件610也可以设置在高精度外径对准元件100的内部。However, the present invention is not limited to the illustrated embodiment, and the gap control member 610 may also be disposed inside the high-precision outer diameter alignment component 100 .

在图2所示的实施例中,间隔控制件610和光纤插芯取出器600被构造为一体件。但是,本发明不局限于此,间隔控制件610和光纤插芯取出器600也可以被构造成相互独立的部件。In the embodiment shown in FIG. 2 , the spacing control member 610 and the fiber ferrule extractor 600 are constructed in one piece. However, the present invention is not limited thereto, and the interval control member 610 and the fiber ferrule extractor 600 may also be configured as independent components.

图1-2所示的高精度的校准工具是通过高精度的高精度外径对准元件100和超精密的光纤位置高精度校准元件200组装而成,实现插芯的高精度外径对准和光纤位置高精度校准这两个功能。The high-precision calibration tool shown in Figure 1-2 is assembled by a high-precision high-precision outer diameter alignment component 100 and an ultra-precise optical fiber position high-precision calibration component 200 to achieve high-precision outer diameter alignment of the ferrule These two functions are calibrated with high precision of fiber position.

这样,在校准了光纤的位置后,经固化胶水以及一系列端面处理的相关工艺流程,就制作完成了基于低精度插芯的低成本、高性能的单模光纤连接器。In this way, after the position of the optical fiber is calibrated, a low-cost, high-performance single-mode optical fiber connector based on a low-precision ferrule is manufactured through curing glue and a series of end-face treatment related processes.

图3为图1所示的校准工具的剖视图。在图1至图3所示的实施例中,校准工具的光纤位置高精度校准元件200为仅由一个部件形成的一个整体式元件,并且校准孔201为圆形孔或者符合光纤外型特殊形状的特征孔。FIG. 3 is a cross-sectional view of the calibration tool shown in FIG. 1 . In the embodiment shown in Fig. 1 to Fig. 3, the fiber position high-precision calibration element 200 of the calibration tool is an integral element formed by only one part, and the calibration hole 201 is a circular hole or conforms to the special shape of the optical fiber characteristic hole.

图4显示了校准工具的另一种变化例的剖视图。Figure 4 shows a cross-sectional view of another variant of the calibration tool.

与图1至图3所示的校准工具相比,图4所示的校准工具的区别仅在于光纤位置高精度校准元件的结构不同。Compared with the calibration tools shown in FIGS. 1 to 3 , the calibration tool shown in FIG. 4 differs only in the structure of the high-precision calibration components for optical fiber positions.

如图4所示,光纤位置高精度校准元件200’的插芯主体包括基座2001和与基座2001分离的压块2002。在基座2001中形成有一个凹口,在凹口的底壁上形成一个校准孔201’。压块2002放置在基座2001的凹口中,用于将插入校准孔201’的光纤保持在校准孔201’中。As shown in FIG. 4 , the ferrule body of the optical fiber position high-precision calibration component 200' includes a base 2001 and a pressing block 2002 separated from the base 2001. A recess is formed in the base 2001, and a calibration hole 201' is formed on the bottom wall of the recess. The pressing block 2002 is placed in the notch of the base 2001 for holding the optical fiber inserted into the alignment hole 201' in the alignment hole 201'.

在一个优选实施例中,当压块2002装配到基座2001的凹口中之后,基座2001和压块2002一起构成一个完整的圆柱体,并且适于插入高精度外径对准元件100中。在图4所示的实施例中,校准孔201’被形成为大致的U型槽孔。In a preferred embodiment, when the pressing block 2002 is fitted into the recess of the base 2001 , the base 2001 and the pressing block 2002 together form a complete cylinder, and are suitable for being inserted into the high-precision outer diameter alignment element 100 . In the embodiment shown in Fig. 4, the alignment hole 201' is formed as a substantially U-shaped slot.

图5显示了校准工具的又一种变化例的剖视图。Figure 5 shows a cross-sectional view of yet another variant of the calibration tool.

与图1至图3所示的校准工具相比,图5所示的校准工具的区别仅在于光纤位置高精度校准元件的结构不同。Compared with the calibration tools shown in FIGS. 1 to 3 , the calibration tool shown in FIG. 5 differs only in the structure of the high-precision calibration components for optical fiber positions.

如图5所示,光纤位置高精度校准元件200”的插芯主体包括基座2011和与基座2011分离的压块2012。在基座2011中形成有一个凹口,在凹口的底壁上形成一个校准孔201”。压块2012放置在基座2011的凹口中,用于将插入校准孔201”的光纤保持在校准孔201”中。As shown in Figure 5, the ferrule main body of the optical fiber position high-precision calibration element 200 "comprises a base 2011 and a pressing block 2012 separated from the base 2011. A notch is formed in the base 2011, and the bottom wall of the notch A calibration hole 201" is formed on it. The pressing block 2012 is placed in the notch of the base 2011 for holding the optical fiber inserted into the alignment hole 201 ″ in the alignment hole 201 ″.

在一个优选实施例中,当压块2012装配到基座2011的凹口中之后,基座2011和压块2012一起构成一个完整的圆柱体,并且适于插入高精度外径对准元件100中。In a preferred embodiment, when the pressing block 2012 is fitted into the notch of the base 2011 , the base 2011 and the pressing block 2012 together form a complete cylinder and are suitable for being inserted into the high-precision outer diameter alignment element 100 .

在图5所示的实施例中,校准孔201”被形成为大致的V型槽孔。但是,本发明不局限于图示的实施例,校准孔也可以被形成为大致的半圆形槽孔或其它合适形状的槽孔。In the embodiment shown in Fig. 5, the calibration hole 201" is formed as a substantially V-shaped groove hole. However, the present invention is not limited to the illustrated embodiment, and the calibration hole may also be formed as a substantially semicircular groove holes or other suitable slots.

尽管在图4和图5所示的实施例中,光纤位置高精度校准元件为由两个独立的部件形成的一个分体式元件,但是,本发明不局限于此,光纤位置高精度校准元件也可以为由三个或三个以上的独立部件形成的一个分体式元件。Although in the embodiment shown in Fig. 4 and Fig. 5, the optical fiber position high-precision calibration element is a split type element formed by two independent parts, but, the present invention is not limited thereto, the optical fiber position high-precision calibration element is also Can be a split element formed from three or more separate parts.

在图1所示的实施例中,校准工具的高精度外径对准元件100为仅由一个部件形成的一个整体式对准套筒工具。但是,本发明不局限于此,校准工具的高精度外径对准元件也可以为仅由至少两个独立的部件形成的一个分体式对准套筒工具。In the embodiment shown in FIG. 1 , the high precision outer diameter alignment element 100 of the calibration tool is a one-piece alignment sleeve tool formed of only one part. However, the present invention is not limited thereto, and the high-precision outer diameter alignment element of the calibration tool may also be a split-type alignment sleeve tool formed of at least two independent parts.

例如,图6显示了根据本发明的另一个实例性实施例的校准工具的示意图;图7显示图6中的校准工具的剖视图。For example, FIG. 6 shows a schematic diagram of a calibration tool according to another exemplary embodiment of the present invention; FIG. 7 shows a cross-sectional view of the calibration tool in FIG. 6 .

与图1所示的校准工具相比,图6和图7所示的校准工具的不同点主要在于高精度外径对准元件的结构不同。Compared with the calibration tool shown in FIG. 1 , the difference between the calibration tools shown in FIG. 6 and FIG. 7 mainly lies in the different structures of the high-precision outer diameter alignment components.

如图6和图7所示,在图示的示例性实施例中,高精度外径对准元件100’由两个独立的部件形成。图示的高精度外径对准元件100’主要包括基部1001和与基部1001分离的顶部压块1002。在基部1001中形成有一个凹口1003,在凹口1003的底壁上形成一个定位槽1004。顶部压块1002放置在基部1001的凹口1003中,用于将放置在定位槽1004中的光纤位置高精度校准元件200保持在定位槽1004中。As shown in Figures 6 and 7, in the illustrated exemplary embodiment, the high precision outer diameter alignment element 100' is formed from two separate components. The illustrated high-precision outer diameter alignment element 100' mainly includes a base 1001 and a top pressure block 1002 separated from the base 1001. A notch 1003 is formed in the base 1001 , and a positioning groove 1004 is formed on the bottom wall of the notch 1003 . The top pressing block 1002 is placed in the notch 1003 of the base 1001 for holding the optical fiber position high precision calibration component 200 placed in the positioning groove 1004 in the positioning groove 1004 .

在图6和图7所示的实施例中,整个高精度外径对准元件100’可以为长方体形状。在一个优选实施例中,当顶部压块1002放置到基部1001的凹口1003中时,顶部压块1002的顶面与基部1001的顶面大致平齐。In the embodiment shown in Fig. 6 and Fig. 7, the entire high-precision outer diameter alignment element 100' may be in the shape of a cuboid. In a preferred embodiment, when the top pressing block 1002 is placed into the recess 1003 of the base 1001 , the top surface of the top pressing block 1002 is substantially flush with the top surface of the base 1001 .

在图6和图7所示的实施例中,定位槽被形成为V型定位槽。In the embodiment shown in FIGS. 6 and 7 , the positioning groove is formed as a V-shaped positioning groove.

图8显示了根据本发明的又一个实例性实施例的校准工具的剖视图。Fig. 8 shows a cross-sectional view of a calibration tool according to yet another exemplary embodiment of the present invention.

在图8所示的示例性实施例中,高精度外径对准元件由两个独立的部件形成。图示的高精度外径对准元件主要包括基部1011和与基部1011分离的顶部压块1012。在基部1011中形成有一个凹口1013,在凹口1013的底壁上形成一个定位槽1014。顶部压块1012放置在基部1011的凹口1013中,用于将光纤位置高精度校准元件200保持在定位槽1014中。In the exemplary embodiment shown in FIG. 8, the high precision outer diameter alignment element is formed from two separate components. The illustrated high-precision outer diameter alignment component mainly includes a base 1011 and a top pressing block 1012 separated from the base 1011 . A notch 1013 is formed in the base 1011 , and a positioning groove 1014 is formed on the bottom wall of the notch 1013 . The top pressing block 1012 is placed in the notch 1013 of the base 1011 for holding the optical fiber position high precision calibration component 200 in the positioning groove 1014 .

与图6和图7所示的校准工具相比,图8所示的校准工具的主要区别仅在于高精度外径对准元件100的定位槽的形状不同。在图8所示的示例性实施例中,定位槽被形成为U型定位槽。但是,本发明不局限于此,定位槽被形成为圆弧形或其它合适的形状。Compared with the calibration tool shown in FIG. 6 and FIG. 7 , the main difference of the calibration tool shown in FIG. 8 lies in the shape of the positioning groove of the high-precision outer diameter alignment component 100 . In the exemplary embodiment shown in FIG. 8, the positioning groove is formed as a U-shaped positioning groove. However, the present invention is not limited thereto, and the positioning groove is formed in an arc shape or other suitable shapes.

在前述实例性的实施例中,描述了一种用于校准光纤在光纤插芯的内孔中的位置的校准方法,所述方法主要包括如下步骤:In the aforementioned exemplary embodiments, a calibration method for calibrating the position of the optical fiber in the inner hole of the fiber ferrule is described, the method mainly includes the following steps:

S100:提供一个独立的校准工具,所述校准工具的精度高于光纤插芯的精度;和S100: Provides a stand-alone alignment tool with higher accuracy than the fiber optic ferrule; and

S200:使用校准工具校准光纤在光纤插芯的内孔中的位置。S200: Use a calibration tool to calibrate the position of the optical fiber in the inner hole of the optical fiber ferrule.

根据本发明的另一个实例性实施例,前述步骤S200可以包括以下步骤:According to another exemplary embodiment of the present invention, the aforementioned step S200 may include the following steps:

S201:使用高精度外径对准元件100使光纤插芯300的外圆柱体与光纤位置高精度校准元件200的外圆柱体对准;和S201: Align the outer cylinder of the fiber ferrule 300 with the outer cylinder of the fiber position high-precision calibration component 200 using the high-precision outer diameter alignment component 100; and

S202:将穿过光纤插芯300的内孔的光纤400的一端插入到光纤位置高精度校准元件200的校准孔201中,用于使插入光纤插芯300的内孔的光纤400的轴线与光纤插芯300的外圆柱体所确定的中心轴线对准。S202: Insert one end of the optical fiber 400 passing through the inner hole of the optical fiber ferrule 300 into the calibration hole 201 of the fiber position high-precision calibration component 200, for aligning the axis of the optical fiber 400 inserted into the inner hole of the optical fiber ferrule 300 with the optical fiber The central axes defined by the outer cylinders of the ferrule 300 are aligned.

根据本发明的另一个实例性实施例,在步骤S200之后还包括步骤:According to another exemplary embodiment of the present invention, after step S200, further steps are included:

S300:通过固化胶水将光纤400固定在光纤插芯300内,胶水在光纤400插入光纤插芯300的内孔之前或之后被填充到光纤插芯300的内孔中。S300: Fix the optical fiber 400 in the optical fiber ferrule 300 by curing glue, and the glue is filled into the inner hole of the optical fiber ferrule 300 before or after the optical fiber 400 is inserted into the inner hole of the optical fiber ferrule 300 .

根据本发明的另一个实例性实施例,在校准之后,插入光纤插芯300的内孔的光纤400与光纤插芯的外圆柱体之间的轴心偏差为亚微米级别。According to another exemplary embodiment of the present invention, after calibration, the axis center deviation between the optical fiber 400 inserted into the inner hole of the fiber optic ferrule 300 and the outer cylinder of the fiber optic ferrule is at sub-micron level.

图9显示利用本发明的方法制造出的光纤插芯组件的剖视图。如图9所示,在胶水301固化之后,光纤400被固定在光纤插芯300的内孔中,在光纤400被固定在光纤插芯300的内孔中之后,在本发明的一个实施例中,光纤插芯300的内孔的内壁面与光纤400的外周面之间的最大间距(即,胶水301形成的胶圈的最大厚度)大于或等于光纤400的轴心C400与光纤插芯300的外圆柱体的轴心C300之间的偏心距离。Fig. 9 shows a cross-sectional view of a fiber optic ferrule assembly manufactured by the method of the present invention. As shown in Figure 9, after the glue 301 is cured, the optical fiber 400 is fixed in the inner hole of the fiber optic ferrule 300, after the optical fiber 400 is fixed in the inner hole of the optical fiber ferrule 300, in one embodiment of the present invention , the maximum distance between the inner wall surface of the inner hole of the optical fiber ferrule 300 and the outer peripheral surface of the optical fiber 400 (that is, the maximum thickness of the apron formed by the glue 301) is greater than or equal to the axis C400 of the optical fiber 400 and the distance between the optical fiber ferrule 300 The eccentric distance between the axes C300 of the outer cylinders.

在本发明的一个实例性的实施例中,光纤插芯300的外圆柱体的直径尺寸公差在-0.001mm~0.001mm。In an exemplary embodiment of the present invention, the diameter tolerance of the outer cylinder of the fiber optic ferrule 300 is -0.001mm˜0.001mm.

在本发明的另一个实例性的实施例中,光纤插芯300的内孔的直径尺寸公差在0.000~0.030mm。In another exemplary embodiment of the present invention, the diameter tolerance of the inner hole of the optical fiber ferrule 300 is 0.000-0.030 mm.

本发明的保护对象不仅仅限于前述校准工具和/或前述校准方法,还包括利用前述校准工具和/或前述校准方法制成的光纤插芯组件和包括该光纤插芯组件的光纤连接器。The protection object of the present invention is not limited to the aforementioned calibration tool and/or the aforementioned calibration method, but also includes the optical fiber ferrule assembly made by the aforementioned calibration tool and/or the aforementioned calibration method and the optical fiber connector including the optical fiber ferrule assembly.

在本发明的另一个实例性的实施例中,描述了一种光纤连接器,包括精度等于或低于标准多模插芯的低精度光纤插芯,其中,在制造过程中,利用前述校准工具和/或前述校准方法对光纤在低精度光纤插芯的内孔中的位置进行校准,从而使光纤在低精度光纤插芯的内孔中的位置精度达到或超过在标准的单模插芯的内孔中的位置精度,并且在校准之后,将光纤固定在低精度光纤插芯内,从而使制造出的光纤连接器的精度达到或超过标准的单模光纤连接器的精度。In another exemplary embodiment of the present invention, a fiber optic connector is described, including a low-precision fiber optic ferrule whose precision is equal to or lower than that of a standard multimode ferrule, wherein, during the manufacturing process, the aforementioned calibration tool is used to And/or the aforementioned calibration method calibrates the position of the optical fiber in the inner hole of the low-precision optical fiber ferrule, so that the position accuracy of the optical fiber in the inner hole of the low-precision optical fiber ferrule reaches or exceeds that of a standard single-mode ferrule Position accuracy in the inner bore, and after alignment, fix the fiber in a low-precision fiber ferrule, so that the accuracy of the manufactured fiber optic connector meets or exceeds the accuracy of standard single-mode fiber optic connectors.

在图1所示的实施例中,光纤为常规的单芯光纤400。但是,本发明不局限于此,光纤也可以为其它类型的光纤。例如,图10和图13所示的另外两种光纤。In the embodiment shown in FIG. 1 , the optical fiber is a conventional single-core optical fiber 400 . However, the present invention is not limited thereto, and the optical fiber may also be other types of optical fiber. For example, the other two optical fibers shown in Fig. 10 and Fig. 13 .

图10显示根据本发明的另一种光纤的示意图。如图10所示,光纤为包括多个纤芯411的多纤芯光纤410。在图示的实施例中,该多纤芯光纤410包括十九根纤芯411,但是,本发明不局限于此,该多纤芯光纤410也可以包括两根或更多根纤芯411。在图示的实施例中,多根纤芯411被外包覆层412包裹和固定在合适的位置,并且外包覆层412形成一个外圆柱体。Fig. 10 shows a schematic diagram of another optical fiber according to the present invention. As shown in FIG. 10 , the optical fiber is a multi-core optical fiber 410 including a plurality of cores 411 . In the illustrated embodiment, the multi-core optical fiber 410 includes nineteen cores 411 , however, the present invention is not limited thereto, and the multi-core optical fiber 410 may also include two or more cores 411 . In the illustrated embodiment, a plurality of cores 411 are wrapped and held in place by an outer cladding 412, and the outer cladding 412 forms an outer cylinder.

图11显示多根松散的光纤的立体示意图;图12显示图11中的多根松散的光纤的端面视图;图13显示图11和图12中的多根松散的光纤在本发明的校准孔中被校准之后形成的成束光纤的立体示意图;和图14显示图13中的校准之后形成的成束光纤的端面视图。Fig. 11 shows a schematic perspective view of a plurality of loose optical fibers; Fig. 12 shows an end view of a plurality of loose optical fibers in Fig. 11; Fig. 13 shows a plurality of loose optical fibers in Fig. 11 and Fig. 12 in the calibration hole of the present invention A schematic perspective view of a bundled optical fiber formed after being aligned; and FIG. 14 shows an end view of the aligned bundled optical fiber in FIG. 13 .

如图11和图12所示,七根松散的光纤421不规则地排放在一起,这些松散的光纤421之间的相互位置是不确定的。但是,当将这些松散的光纤421插入到本发明的校准工具的校准孔201中之后,如图13和图14所示,这七根松散的光纤421就被保持到合适的位置,形成一个包括七根光纤421的成束光纤(或称为多光纤束)420。As shown in FIG. 11 and FIG. 12 , seven loose optical fibers 421 are irregularly arranged together, and the mutual positions of these loose optical fibers 421 are uncertain. But, after these loose optical fibers 421 are inserted in the calibration hole 201 of the calibration tool of the present invention, as shown in Figure 13 and Figure 14, these seven loose optical fibers 421 are just kept in place, forming a A bundle of seven fibers 421 (or called a multi-fiber bundle) 420 .

如图13和图14所示,在该成束光纤420中,任意两根相邻的光纤421之间相互相切。例如,在图示的实施例中,一根光纤在中间,另六根光纤围绕这根光纤,并且这七根光纤两两相切。As shown in FIG. 13 and FIG. 14 , in the bundled optical fiber 420 , any two adjacent optical fibers 421 are tangent to each other. For example, in the illustrated embodiment, one fiber is in the middle, six other fibers surround this fiber, and the seven fibers are tangent two by two.

尽管在图示的实施例中,该成束光纤420包括七根光纤421,但是,本发明不局限于此,该成束光纤420也可以包括两根或更多根光纤421。Although in the illustrated embodiment, the bundled optical fiber 420 includes seven optical fibers 421 , the present invention is not limited thereto, and the bundled optical fiber 420 may also include two or more optical fibers 421 .

在本发明的一个实施例中,成束光纤420中的每根光纤421可以为图1所示的常规的单芯光纤400或图10所示的多纤芯光纤410。In one embodiment of the present invention, each optical fiber 421 in the bundled optical fiber 420 may be a conventional single-core optical fiber 400 shown in FIG. 1 or a multi-core optical fiber 410 shown in FIG. 10 .

为了校准图11和图12所示的多根松散的光纤421,校准孔201可以为圆形孔、梅花形孔、多边形孔或其它合适形状的孔,只要该校准孔的形状能够将多根松散的光纤校准成任意两根相邻的光纤421都相互相切的成束光纤420即可。In order to calibrate a plurality of loose optical fibers 421 shown in Figure 11 and Figure 12, the calibration hole 201 can be a circular hole, a quincunx-shaped hole, a polygonal hole or a hole of other suitable shape, as long as the shape of the calibration hole can make a plurality of loose fibers It is sufficient to calibrate the optical fibers to form a bundled optical fiber 420 in which any two adjacent optical fibers 421 are tangent to each other.

在本发明的一个实施例中,具有多个纤芯(单纤多芯、多光纤束)的光纤在位置精度校准后、被固化在低精度插芯内前,光纤的径向方位角调整到特定分布方位,固化在插芯内后光纤的径向方位角满足多芯连接器的互配对接。In one embodiment of the present invention, after the optical fiber with multiple cores (single-fiber multi-core, multi-fiber bundle) is calibrated for position accuracy and before being solidified in a low-precision ferrule, the radial azimuth of the optical fiber is adjusted to With a specific distribution orientation, the radial azimuth angle of the optical fiber after curing in the ferrule satisfies the mutual mating of multi-core connectors.

本发明与现有技术相比,摒弃了现有技术中通过区分不同精度规格的插芯来制造单模和多模光纤连接器。Compared with the prior art, the present invention abandons the prior art of manufacturing single-mode and multi-mode optical fiber connectors by distinguishing ferrules with different precision specifications.

特别地,当需要制作低损耗或者超低损耗光纤连接器,现有技术人员使用的方法是通过提高插芯的精度规格(缩小内孔孔径,以及提高内孔与外圆柱体的同心度)来实现超低损耗的目标,这样做的明显缺点是,其一,那意味着一种高成本;其二,由于超精密插芯内孔变得更小,且光纤的实际外径亦存在批次的变化,对于穿纤(穿过整个插芯内孔)而言是一个极大的挑战,导致断纤概率增加,特别是暗损伤会导致光线连接器的可靠性降低;其三,对于批量制造,总存在某些个体偏心的离散性,只要出现,光线连接器件的随机互配插入损耗即遭到破坏,等等。In particular, when it is necessary to make low-loss or ultra-low-loss fiber optic connectors, the method used by prior art personnel is to increase the precision specifications of the ferrule (reducing the diameter of the inner hole, and improving the concentricity between the inner hole and the outer cylinder) To achieve the goal of ultra-low loss, the obvious disadvantage of this is that, first, it means a high cost; second, because the inner hole of the ultra-precision ferrule becomes smaller, and the actual outer diameter of the optical fiber also has batch The change is a great challenge for threading the fiber (passing through the entire inner hole of the ferrule), which leads to an increase in the probability of fiber breakage, especially the dark damage will lead to a decrease in the reliability of the optical connector; third, for mass production , there is always some discreteness of individual eccentricity, as long as it occurs, the random intermatching insertion loss of the optical connection device will be destroyed, and so on.

而采用本发明技术,即利用高精度的校准工具对位于低精度插芯(比如多模插芯)内的单模光纤的物理位置准直,由于在制光纤复制了对面的高精度校准工具的位置精度,实现了在低精度的插芯内,制造出高精度、高性能(低损耗)的单模光纤连接器件。此一发明,大幅度降低了对插芯精度要求,从技术设计上降低了产品的物料成本,同样地,该技术无论是使用手动还是自动化穿纤,穿纤动作变得更为容易,尤其有利于工艺过程的自动化,增加产能和进一步降低成本成为可能;需更进一步地指出,该技术通过工具的精度获知产品的性能,具有可控性、可预测性、个体到个体的精度能够重复再现。这样,此发明同时实现了低成本及高性能的连接器件制作技术。And adopt the technology of the present invention, promptly utilize high-precision calibration tool to be positioned at the physical position collimation of the single-mode optical fiber in the ferrule of low precision (such as multimode ferrule), because the optical fiber in making duplicates the high-precision calibration tool opposite The position accuracy enables the manufacture of high-precision, high-performance (low-loss) single-mode fiber optic connectors in low-precision ferrules. This invention greatly reduces the requirements for the accuracy of the ferrule, and reduces the material cost of the product from the technical design. Similarly, whether the technology is used for manual or automatic fiber threading, the fiber threading action becomes easier, especially It is beneficial to the automation of the process, and it is possible to increase production capacity and further reduce costs; it should be further pointed out that this technology knows the performance of the product through the accuracy of the tool, and it is controllable, predictable, and individual-to-individual accuracy can be repeated. In this way, the invention simultaneously realizes low-cost and high-performance connecting device manufacturing technology.

本领域的技术人员可以理解,上面所描述的实施例都是示例性的,并且本领域的技术人员可以对其进行改进,各种实施例中所描述的结构在不发生结构或者原理方面的冲突的情况下可以进行自由组合。Those skilled in the art can understand that the above-described embodiments are exemplary, and those skilled in the art can improve them, and the structures described in various embodiments do not conflict with each other in terms of structure or principle Can be combined freely.

虽然结合附图对本发明进行了说明,但是附图中公开的实施例旨在对本发明优选实施方式进行示例性说明,而不能理解为对本发明的一种限制。Although the present invention has been described with reference to the accompanying drawings, the embodiments disclosed in the accompanying drawings are intended to illustrate preferred embodiments of the present invention and should not be construed as a limitation of the present invention.

虽然本总体发明构思的一些实施例已被显示和说明,本领域普通技术人员将理解,在不背离本总体发明构思的原则和精神的情况下,可对这些实施例做出改变,本发明的范围以权利要求和它们的等同物限定。While certain embodiments of the present general inventive concept have been shown and described, it will be understood by those of ordinary skill in the art that changes may be made to these embodiments without departing from the principles and spirit of the present general inventive concept. The scope is defined by the claims and their equivalents.

应注意,措词“包括”不排除其它元件或步骤,措词“一”或“一个”不排除多个。另外,权利要求的任何元件标号不应理解为限制本发明的范围。It should be noted that the word "comprising" does not exclude other elements or steps, and the word "a" or "an" does not exclude a plurality. Furthermore, any element references in the claims should not be construed as limiting the scope of the invention.

Claims (39)

1.一种校准工具,用于校准光纤在光纤插芯的内孔中的位置,所述光纤插芯(300)的精度等于或低于标准的多模插芯的精度,其特征在于,1. A calibration tool for calibrating the position of the optical fiber in the inner hole of the fiber optic ferrule, the precision of the fiber optic ferrule (300) is equal to or lower than the precision of a standard multimode ferrule, characterized in that, 所述校准工具包括高精度外径对准元件(100)和光纤位置高精度校准元件(200),所述光纤位置高精度校准元件(200)的精度等于或高于标准的单模插芯的精度,The calibration tool includes a high-precision outer diameter alignment component (100) and a high-precision fiber position calibration component (200), and the precision of the fiber position high-precision calibration component (200) is equal to or higher than that of a standard single-mode ferrule precision, 所述高精度外径对准元件(100)用于使光纤插芯(300)的外圆柱体与光纤位置高精度校准元件(200)的外圆柱体对准;The high-precision outer diameter alignment component (100) is used to align the outer cylinder of the optical fiber ferrule (300) with the outer cylinder of the fiber position high-precision calibration component (200); 所述光纤(400)的一端穿过光纤插芯(300)的内孔并插入到光纤位置高精度校准元件(200)的校准孔(201)中,用于使插入光纤插芯(300)的内孔的光纤(400)的轴线与光纤插芯(300)的外圆柱体所确定的中心轴线对准。One end of the optical fiber (400) passes through the inner hole of the optical fiber ferrule (300) and is inserted into the calibration hole (201) of the optical fiber position high-precision calibration component (200), so that the fiber inserted into the optical fiber ferrule (300) The axis of the optical fiber (400) of the inner bore is aligned with the central axis defined by the outer cylinder of the fiber optic ferrule (300). 2.根据权利要求1所述的校准工具,其特征在于,所述高精度外径对准元件(100)为高精度对准套筒工具,2. The calibration tool according to claim 1, characterized in that, the high-precision outer diameter alignment element (100) is a high-precision alignment sleeve tool, 所述光纤位置高精度校准元件(200)从高精度外径对准元件(100)的一端插入,并且所述光纤插芯(300)从另一端插入所述高精度外径对准元件(100),插入后所述光纤插芯(300)的外圆柱体所确定的中心轴线与所述高精度校准元件(200)的外圆柱体所确定的中心轴线对准。The fiber position high-precision calibration component (200) is inserted from one end of the high-precision outer diameter alignment component (100), and the optical fiber ferrule (300) is inserted into the high-precision outer diameter alignment component (100) from the other end ), after insertion, the central axis defined by the outer cylinder of the optical fiber ferrule (300) is aligned with the central axis defined by the outer cylinder of the high-precision calibration component (200). 3.根据权利要求1所述的校准工具,其特征在于,3. The calibration tool of claim 1, wherein: 所述高精度外径对准元件(100)为仅由一个部件形成的一个整体式元件。The high-precision outer diameter alignment element (100) is an integral element formed of only one part. 4.根据权利要求1所述的校准工具,其特征在于,4. The calibration tool of claim 1, wherein: 所述高精度外径对准元件为由至少两个独立的部件形成的一个分体式元件。The high-precision outer diameter alignment element is a split element formed by at least two independent parts. 5.根据权利要求4所述的校准工具,其特征在于,所述高精度外径对准元件(100’)包括:5. The calibration tool according to claim 4, characterized in that, the high-precision outer diameter alignment element (100') comprises: 基部(1001、1011),在所述基部(1001、1011)中形成有一个凹口(1003、1013),在所述凹口(1003、1013)的底壁上形成一个定位槽(1004、1014);和A base (1001, 1011), a notch (1003, 1013) is formed in the base (1001, 1011), and a positioning groove (1004, 1014) is formed on the bottom wall of the notch (1003, 1013) );and 顶部压块(1002、1012),所述顶部压块(1002、1012)放置在基部(1001、1011)的凹口(1003、1013)中,用于将光纤位置高精度校准元件(200)保持在定位槽(1004、1014)中。Top pressing blocks (1002, 1012), the top pressing blocks (1002, 1012) are placed in the notches (1003, 1013) of the base (1001, 1011), and are used to hold the optical fiber position high-precision calibration element (200) In the positioning groove (1004, 1014). 6.根据权利要求5所述的校准工具,其特征在于,所述定位槽(1004、1014)为V型定位槽或U型定位槽。6. The calibration tool according to claim 5, characterized in that, the positioning grooves (1004, 1014) are V-shaped positioning grooves or U-shaped positioning grooves. 7.根据权利要求2所述的校准工具,其特征在于,所述光纤位置高精度校准元件(200)为精度高于标准的单模插芯的精度的超精密插芯工具。7. The calibration tool according to claim 2, characterized in that the optical fiber position high-precision calibration component (200) is an ultra-precision ferrule tool with a precision higher than that of a standard single-mode ferrule. 8.根据权利要求7所述的校准工具,其特征在于,8. The calibration tool of claim 7, wherein 插入所述高精度外径对准元件(100)的光纤位置高精度校准元件(200)和光纤插芯(300)的端面相距预定距离(d1)。The optical fiber position high-precision calibration component (200) inserted into the high-precision outer diameter alignment component (100) is separated from the end face of the fiber ferrule (300) by a predetermined distance (d1). 9.根据权利要求8所述的校准工具,其特征在于,9. The calibration tool of claim 8, wherein 所述光纤(400)的插入到所述光纤位置高精度校准元件(200)的校准孔(201)内的部分具有预定长度(d2)。A portion of the optical fiber (400) inserted into the calibration hole (201) of the optical fiber position high-precision calibration component (200) has a predetermined length (d2). 10.根据权利要求9所述的校准工具,其特征在于,还包括:10. The calibration tool according to claim 9, further comprising: 保持座(500),用于固定地保持所述高精度外径对准元件(100)和所述光纤位置高精度校准元件(200)。The holding seat (500) is used for fixedly holding the high-precision outer diameter alignment component (100) and the high-precision optical fiber position calibration component (200). 11.根据权利要求10所述的校准工具,其特征在于,11. The calibration tool of claim 10, wherein, 所述高精度外径对准元件(100)和所述光纤位置高精度校准元件(200)以可拆卸的方式固定在保持座(500)上。The high-precision outer diameter alignment element (100) and the optical fiber position high-precision alignment element (200) are detachably fixed on the holder (500). 12.根据权利要求11所述的校准工具,其特征在于,12. The calibration tool of claim 11 wherein, 所述高精度外径对准元件(100)和所述光纤位置高精度校准元件(200)被构造成相互独立的部件,或者被构造为一体件。The high-precision outer diameter alignment element (100) and the optical fiber position high-precision alignment element (200) are configured as mutually independent components, or are configured as one piece. 13.根据权利要求10所述的校准工具,其特征在于,还包括:13. The calibration tool according to claim 10, further comprising: 间隔控制件(610),设置在保持座(500)和光纤插芯(300)的后座(310)之间或者设置在高精度外径对准元件(100)的内部,用于控制插入所述高精度外径对准元件(100)的光纤位置高精度校准元件(200)和光纤插芯(300)的端面之间的距离(d1)。The spacing control part (610), is arranged between the holder (500) and the rear seat (310) of the fiber ferrule (300) or is arranged inside the high-precision outer diameter alignment element (100), and is used to control the insertion of the The distance (d1) between the optical fiber position high-precision calibration component (200) of the high-precision outer diameter alignment component (100) and the end face of the optical fiber ferrule (300) is described. 14.根据权利要求13所述的校准工具,其特征在于,还包括:14. The calibration tool according to claim 13, further comprising: 光纤插芯取出器(600),套在光纤插芯(300)的后座(310)上,用于在光纤(400)被校准和被固定之后取出包含光纤的插芯组件。The fiber optic ferrule extractor (600), sleeved on the rear seat (310) of the fiber optic ferrule (300), is used to take out the ferrule assembly containing the optical fiber after the optical fiber (400) is calibrated and fixed. 15.根据权利要求14所述的校准工具,其特征在于,15. The calibration tool of claim 14, wherein, 所述间隔控制件(610)和所述光纤插芯取出器(600)被构造成相互独立的部件,或者被构造为一体件。The interval control member (610) and the fiber ferrule extractor (600) are configured as separate components, or are configured as one piece. 16.根据权利要求2所述的校准工具,其特征在于,16. The calibration tool of claim 2, wherein 所述光纤位置高精度校准元件(200)为仅由一个部件形成的一个整体式元件,并且所述校准孔(201)为圆形孔或者符合光纤外型特殊形状的特征孔。The optical fiber position high-precision calibration element (200) is an integral element formed by only one component, and the calibration hole (201) is a circular hole or a characteristic hole conforming to the special shape of the optical fiber. 17.根据权利要求1所述的校准工具,其特征在于,所述光纤位置高精度校准元件为由至少两个独立的部件形成的一个分体式元件。17. The calibration tool according to claim 1, wherein the high-precision optical fiber position calibration component is a split component formed by at least two independent components. 18.根据权利要求17所述的校准工具,其特征在于,所述光纤位置高精度校准元件(200’,200”)包括:18. The calibration tool according to claim 17, characterized in that, the optical fiber position high precision calibration element (200', 200") comprises: 基座(2001,2011),所述基座(2001,2011)中形成有一个凹口,一个校准孔(201’,201”)形成在凹口的底壁上;和a base (2001, 2011) having a recess formed therein, a calibration hole (201', 201") formed in the bottom wall of the recess; and 压块(2002,2012),所述压块(2002,2012)放置在所述基座(2001,2011)的凹口中,用于将插入校准孔(201’,201”)的光纤保持在校准孔(201’,201”)中。a pressing block (2002, 2012), the pressing block (2002, 2012) is placed in the notch of the base (2001, 2011), and is used to keep the optical fiber inserted into the alignment hole (201', 201") in alignment holes (201', 201"). 19.根据权利要求18所述的校准工具,其特征在于,所述校准孔(201’,201”)为U型槽孔或V型槽孔。19. The calibration tool according to claim 18, characterized in that, the calibration holes (201', 201") are U-shaped slots or V-shaped slots. 20.一种用于校准光纤在光纤插芯的内孔中的位置的校准方法,所述方法包括如下步骤:20. A calibration method for calibrating the position of an optical fiber in an inner hole of a fiber optic ferrule, said method comprising the steps of: S100:提供一个独立的校准工具,所述校准工具的精度高于光纤插芯的精度;和S100: Provides a stand-alone alignment tool with higher accuracy than the fiber optic ferrule; and S200:使用校准工具校准光纤在光纤插芯的内孔中的位置。S200: Use a calibration tool to calibrate the position of the optical fiber in the inner hole of the optical fiber ferrule. 21.根据权利要求20所述的校准方法,其中,所述校准工具为权利要求1-19中任一项所述的校准工具。21. The calibration method according to claim 20, wherein the calibration tool is the calibration tool according to any one of claims 1-19. 22.根据权利要求21所述的校准方法,其中,所述步骤S200包括以下步骤:22. The calibration method according to claim 21, wherein said step S200 comprises the following steps: S201:使用高精度外径对准元件(100)使光纤插芯(300)的外圆柱体与光纤位置高精度校准元件(200)的外圆柱体对准;和S201: Align the outer cylinder of the fiber ferrule (300) with the outer cylinder of the optical fiber position high-precision calibration element (200) using the high-precision outer diameter alignment element (100); and S202:将穿过光纤插芯(300)的内孔的光纤(400)的一端插入到光纤位置高精度校准元件(200)的校准孔(201)中,用于使插入光纤插芯(300)的内孔的光纤(400)的轴线与光纤插芯(300)的外圆柱体所确定的中心轴线对准。S202: Insert one end of the optical fiber (400) passing through the inner hole of the optical fiber ferrule (300) into the calibration hole (201) of the fiber position high-precision calibration component (200), for inserting the optical fiber ferrule (300) The axis of the optical fiber (400) in the inner hole is aligned with the central axis defined by the outer cylinder of the fiber ferrule (300). 23.根据权利要求22所述的校准方法,其特征在于,23. The calibration method according to claim 22, characterized in that, 在保持座(500)和光纤插芯(300)的后座(310)之间或者在高精度外径对准元件(100)的内部设置有间隔控制件(610),用于控制插入所述高精度外径对准元件(100)的光纤位置高精度校准元件(200)和光纤插芯(300)的端面之间的距离(d1)。Between the holder (500) and the rear seat (310) of the fiber ferrule (300) or inside the high-precision outer diameter alignment element (100), there is a space control member (610), which is used to control the insertion of the The optical fiber position of the high-precision outer diameter alignment component (100) is the distance (d1) between the high-precision calibration component (200) and the end face of the fiber ferrule (300). 24.根据权利要求23所述的校准方法,其特征在于,24. The calibration method according to claim 23, characterized in that, 插入所述高精度外径对准元件(100)的光纤位置高精度校准元件(200)和光纤插芯(300)的端面相距预定距离(d1)。The optical fiber position high-precision calibration component (200) inserted into the high-precision outer diameter alignment component (100) is separated from the end face of the fiber ferrule (300) by a predetermined distance (d1). 25.根据权利要求24所述的校准方法,其特征在于,25. Calibration method according to claim 24, is characterized in that, 所述光纤(400)的插入到所述光纤位置高精度校准元件(200)的校准孔(201)内的部分具有预定长度(d2)。A portion of the optical fiber (400) inserted into the calibration hole (201) of the optical fiber position high-precision calibration component (200) has a predetermined length (d2). 26.根据权利要求25所述的校准方法,其特征在于,26. The calibration method according to claim 25, characterized in that, 在所述光纤插芯(300)的内孔中填充有胶水(320),用于将所述光纤(400)固定在所述光纤插芯(300)的内孔中,Glue (320) is filled in the inner hole of the optical fiber ferrule (300), for fixing the optical fiber (400) in the inner hole of the optical fiber ferrule (300), 所述胶水在光纤(400)插入光纤插芯(300)的内孔之前或之后被填充到光纤插芯(300)的内孔中。The glue is filled into the inner hole of the optical fiber ferrule (300) before or after the optical fiber (400) is inserted into the inner hole of the optical fiber ferrule (300). 27.根据权利要求26所述的校准方法,其中,在步骤S200之后还包括步骤:27. The calibration method according to claim 26, wherein, after step S200, further comprising the steps of: S300:使胶水固化从而将光纤(400)固定在光纤插芯(300)内。S300: curing the glue to fix the optical fiber (400) in the optical fiber ferrule (300). 28.一种光纤插芯组件,包括单孔光纤插芯和位于光纤插芯的内孔中的光纤,所述光纤插芯的精度等于或低于标准的多模插芯的精度,其特征在于,所述光纤插芯组件利用前述权利要求1-19中的任一项的校准工具和/或前述权利要求20-27中的任一项的校准方法制成,制成的光纤插芯组件的精度达到或超过标准的单模光纤插芯组件的精度。28. An optical fiber ferrule assembly, comprising a single-hole optical fiber ferrule and an optical fiber located in the inner hole of the optical fiber ferrule, the accuracy of the optical fiber ferrule is equal to or lower than that of a standard multimode ferrule, characterized in that , the fiber optic ferrule assembly is made using the calibration tool of any one of the preceding claims 1-19 and/or the calibration method of any of the preceding claims 20-27, and the fiber optic ferrule assembly produced Accuracy meets or exceeds that of standard single-mode fiber optic ferrule assemblies. 29.根据权利要求28所述的光纤插芯组件,其中,29. The fiber optic ferrule assembly of claim 28, wherein: 在校准之后,插入所述光纤插芯(300)的内孔的光纤(400)与光纤插芯的外圆柱体之间的轴心偏差为亚微米级别。After calibration, the axial center deviation between the optical fiber (400) inserted into the inner hole of the optical fiber ferrule (300) and the outer cylinder of the optical fiber ferrule is at sub-micron level. 30.根据权利要求28所述的光纤插芯组件,其中,30. The fiber optic ferrule assembly of claim 28, wherein: 所述光纤插芯(300)的外圆柱体的直径尺寸公差在-0.001mm~0.001mm。The diameter tolerance of the outer cylinder of the optical fiber ferrule (300) is -0.001mm˜0.001mm. 31.根据权利要求28所述的光纤插芯组件,其中,31. The fiber optic ferrule assembly of claim 28, wherein: 所述光纤插芯(300)的内孔的直径尺寸公差在0.000~0.030mm。The diameter tolerance of the inner hole of the optical fiber ferrule (300) is 0.000-0.030 mm. 32.根据权利要求28所述的光纤插芯组件,其中,32. The fiber optic ferrule assembly of claim 28, wherein: 所述光纤插芯(300)的外圆柱体的直径尺寸公差在-0.001mm~0.001mm;并且The diameter tolerance of the outer cylinder of the optical fiber ferrule (300) is -0.001 mm to 0.001 mm; and 所述光纤插芯(300)的内孔的直径尺寸公差在0.000~0.030mm。The diameter tolerance of the inner hole of the optical fiber ferrule (300) is 0.000-0.030 mm. 33.根据权利要求32所述的光纤插芯组件,其中,33. The fiber optic ferrule assembly of claim 32, wherein: 在通过胶水或等效可固化体(301)将光纤(400)固定在光纤插芯(300)的内孔中之后,所述光纤插芯(300)的内孔的内壁面与所述光纤(400)的外周面之间的最大间距大于或等于所述光纤(400)的轴心(C400)与所述光纤插芯(300)的外圆柱体的轴心(C300)之间的偏心距离。After the optical fiber (400) is fixed in the inner hole of the optical fiber ferrule (300) by glue or equivalent curable body (301), the inner wall surface of the inner hole of the optical fiber ferrule (300) is in contact with the optical fiber ( The maximum distance between the outer peripheral surfaces of 400) is greater than or equal to the eccentric distance between the axis (C400) of the optical fiber (400) and the axis (C300) of the outer cylinder of the fiber ferrule (300). 34.一种光纤连接器,其特征在于,所述光纤连接器包括权利要求28所限定的光纤插芯组件。34. An optical fiber connector, characterized in that the optical fiber connector comprises the optical fiber ferrule assembly as defined in claim 28. 35.一种光纤连接器,包括精度等于或低于标准的多模插芯的低精度光纤插芯,其特征在于,35. An optical fiber connector comprising a low-precision optical fiber ferrule with a precision equal to or lower than a standard multimode ferrule, characterized in that, 在制造过程中,利用前述权利要求1-19中的任一项的校准工具和/或前述权利要求20-27中的任一项的校准方法对光纤在低精度光纤插芯的内孔中的位置进行校准,从而使光纤在低精度光纤插芯的内孔中的位置精度达到或超过在标准的单模光纤插芯的内孔中的位置精度,并且在校准之后,将光纤固定在低精度光纤插芯内,从而使制造出的光纤连接器的精度达到或超过标准的单模光纤连接器的精度。During the manufacturing process, the calibration tool of any one of the preceding claims 1-19 and/or the calibration method of any one of the preceding claims 20-27 are used to check the alignment of the optical fiber in the inner hole of the low-precision fiber ferrule The position is calibrated so that the position accuracy of the fiber in the bore of the low-precision fiber ferrule meets or exceeds that of a standard single-mode fiber ferrule, and after calibration, the fiber is fixed in the low-precision ferrule In the fiber optic ferrule, so that the precision of the manufactured fiber optic connector reaches or exceeds the precision of the standard single-mode fiber optic connector. 36.根据权利要求34或35所述的光纤连接器,其特征在于,所述光纤为常规的单芯光纤(400)。36. The optical fiber connector according to claim 34 or 35, characterized in that the optical fiber is a conventional single-core optical fiber (400). 37.根据权利要求34或35所述的光纤连接器,其特征在于,所述光纤为包括多个纤芯(411)的多纤芯光纤(410),即单纤多芯。37. The optical fiber connector according to claim 34 or 35, characterized in that, the optical fiber is a multi-core optical fiber (410) comprising multiple cores (411), that is, single fiber multi-core. 38.根据权利要求34或35所述的光纤连接器,其特征在于,所述光纤为包括多根光纤(421)的成束光纤(420),即单芯光纤形成的多光纤的集合体。38. The optical fiber connector according to claim 34 or 35, characterized in that, the optical fiber is a bundled optical fiber (420) comprising a plurality of optical fibers (421), that is, an aggregate of multiple optical fibers formed by a single-core optical fiber. 39.根据权利要求37或38所述光纤连接器,具有多个纤芯(单纤多芯、多光纤束)的光纤在位置精度校准后、被固化在低精度插芯内前,光纤的径向方位角调整到特定分布方位,固化在插芯内后光纤的径向方位角满足多芯连接器的互配对接。39. The optical fiber connector according to claim 37 or 38, after the optical fiber with multiple cores (single fiber multi-core, multi-fiber bundle) is calibrated for position accuracy and before being solidified in the low-precision ferrule, the diameter of the optical fiber The azimuth angle is adjusted to a specific distribution azimuth, and the radial azimuth angle of the optical fiber after curing in the ferrule meets the mutual mating of multi-core connectors.
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US10768378B2 (en) 2014-07-01 2020-09-08 Commscope Telecommunications (Shanghai) Co. Ltd. Fiber alignment device, ferrule device and method of manufacturing the ferrule device
US11307363B2 (en) 2016-10-11 2022-04-19 Commscope Technologies Llc Ferrule assembly, method for manufacturing a ferrule assembly and optical fiber fixing mold

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