CN104179283A - Ceiling structure with arc and manufacturing and mounting method thereof - Google Patents
Ceiling structure with arc and manufacturing and mounting method thereof Download PDFInfo
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- CN104179283A CN104179283A CN201410402485.7A CN201410402485A CN104179283A CN 104179283 A CN104179283 A CN 104179283A CN 201410402485 A CN201410402485 A CN 201410402485A CN 104179283 A CN104179283 A CN 104179283A
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- punched
- camber line
- monolithic
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- keel
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Abstract
The invention discloses and provides a ceiling structure with an arc, which is shaped like a metal colored ribbon, attractive in appearance, simple and convenient to transport and mount and low in the total cost, and a manufacturing and mounting method of the ceiling structure. The manufacturing and mounting method of the ceiling structure with the arc is completed through prefabrication in a factory and mounting in a construction site. The ceiling structure with the arc comprises ceiling units (1) with arcs, a supporting rod (2), a keel (3) and a suspending rod (4), wherein a metal wire (5) is arranged inside the supporting rod (2); the supporting rod (2) is connected with the ceiling units (1) with the arcs through the metal wire (5); one end of the supporting rod (2) is connected with the keel (3); the keel (3) is connected with the suspending rod (4); therefore, the ceiling units (1) with the arcs, the supporting rod (2), the keel (3) and the suspending rod are combined into the ceiling structure. The ceiling structure is mainly applied to the field of suspended ceilings.
Description
Technical field
The present invention relates to a kind of band camber line ceiling structure and manufacture mounting method.
Background technology
Along with society people improve the requirement of house ornamentation, people's demand to furred ceiling when carrying out house ornamentation is also more and more higher.In prior art, in order to meet some clients requirement attractive in appearance, need producer to manufacture band camber line ceiling structure, this metal sheet that needs multiple different camber lines with camber line ceiling structure, technique more complicated in process of production so not only, production efficiency is on the low side, and this metal sheet thicker (assurance shape), the general abundant heaviness of material and volume ratio are larger, cause transport of materials inconvenient, also easily cause metal sheet to occur unnecessary material deformation or loss, in addition, also more loaded down with trivial details when mounted, cause the overall cost rising of smallpox and overall appearance to be vulnerable to impact.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, a kind of simple in structure, transportation and band camber line ceiling structure easy for installation and overall with low cost is provided and manufactures mounting method.
A kind of technical scheme adopting with camber line ceiling structure of the present invention is: described band camber line ceiling structure comprises a plurality of band camber line smallpoxes unit, support bar, keel and suspension rod, describedly with camber line smallpox unit, comprise several crooked connected monolithic punched-plates, described keel are fixed on smallpox supporting body by described suspension rod, the upper end of described support bar is connected with described keel, lower end and described band camber line smallpox unit are suitable, in described support bar, be provided with wire, described one end wiry is through be fixed on the top of described support bar after described monolithic punched-plate with the other end, make described band camber line smallpox unit, described support bar, described keel and described suspension rod form an integral body.
Further, described band camber line smallpox unit comprises several monolithic punched-plate groups, described monolithic punched-plate group forms by two described monolithic punched-plate bondings, in described monolithic punched-plate group, the spacing of bonding point equates with the spacing of described support bar on described keel, the setting of staggering of the position of the bonding point in the bonding point described in several between monolithic punched-plate group and described monolithic punched-plate group.
Further, the body of rod lower end of described support bar is radially provided with the slot to make way matching with described monolithic punched-plate, and described monolithic punched-plate is positioned at described slot to make way.
Further, the length of side cross section undulate of described monolithic punched-plate, between described some monolithic punched-plates, take the tangent mode of cambered surface and cambered surface to arrange, between described monolithic punched-plate, cambered surface is with the tangent place of cambered surface by the adhesion of bridging agent layer phase, and described monolithic punched-plate cambered surface and cambered surface are tangent to be disposed in described slot to make way.
Further, the top of described support bar is provided with external screw thread, on described support bar, be provided with two nut I that are threaded with described external screw thread and are positioned at described keel both ends of the surface, described support bar is vertically hung and is located on described keel by described nut I, by adjusting the described nut I of diverse location, can make described wavy that height rises and falls that present with camber line smallpox unit.
Further, the upper end of described support bar is provided with the snap close that diameter is greater than described support bar body of rod internal diameter, and described wire is fixed on the upper end of described support bar by described snap close.
Further, the upper end of described suspension rod is fixedly connected with described smallpox supporting body, and the lower end of described suspension rod is provided with external screw thread, by stating keel with the described externally threaded nut II clamping residence being threaded.
Further, described band camber line ceiling structure comprises a plurality of band camber line smallpoxes unit, support bar, keel and suspension rod, describedly with camber line smallpox unit, comprise several crooked connected monolithic punched-plates, described keel are fixed on smallpox supporting body by described suspension rod, the upper end of described support bar is connected with described keel, lower end is connected with described band camber line smallpox unit by bolt, makes described band camber line smallpox unit, described support bar, described keel and described suspension rod form an integral body.
A kind of technical scheme adopting with the manufacture mounting method of camber line ceiling structure of the present invention is: its process is to be prefabricated in the factory and job site installation, and this manufacture mounting method comprises the following steps:
1. in factory, camber line smallpox unit, support bar, keel and suspension rod are with in preparation, on described keel, be equidistantly provided with through hole, wherein, described band camber line smallpox unit comprises several monolithic punched-plate groups, described monolithic punched-plate group forms by two described monolithic punched-plate bondings, in described monolithic punched-plate group, the spacing of bonding point equates with the spacing of described support bar on described keel, even the also spacing of the described through hole position of the bonding point between monolithic punched-plate group and the bonding point in described monolithic punched-plate group setting of staggering described in several;
2. at the construction field (site) according to the described band camber line smallpox unit of area requirements stretching suitable quantity, make it form wavy ceiling structure, fix successively from top to bottom described suspension rod, described keel and described support bar;
3. by after described band camber line smallpox unit lifting, described band camber line smallpox unit and described support bar are connected and fixed.
Further, described step comprises the described preparation process with camber line smallpox unit in 1.:
A. blanking, involves in to aluminium the coiled strip that row minute is cut to suitable width;
B. die-cut, the good coiled strip of blanking is carried out to continuous Punching Line and carry out punching, according to design length, automatically cut into wide blank;
C. leveling, carries out leveling for the first time by level device to blank;
D. spraying, hang the blank after leveling for the first time after by pretreatment cleaning with spray treatment and obtains described monolithic punched-plate;
E. leveling, carries out leveling for the second time by level device to the described monolithic punched-plate after spraying;
F. bond, according to the sizing grid of design and the position of bonding, adopt adhesive tape to be bonded to monolithic punched-plate group two described monolithic punched-plates, then Yi Zuwei unit, adopt adhesive tapes to be bonded to described band camber line smallpox unit a plurality of described monolithic punched-plate groups, the bonding point of described monolithic punched-plate group and described bonding point with camber line smallpox unit equidistantly stagger.
The invention has the beneficial effects as follows: because described band camber line ceiling structure comprises a plurality of band camber line smallpoxes unit, support bar, keel and suspension rod, describedly with camber line smallpox unit, comprise several crooked connected monolithic punched-plates, described keel are fixed on smallpox supporting body by described suspension rod, the upper end of described support bar is connected with described keel, lower end and described band camber line smallpox unit are suitable, in described support bar, be provided with wire, described one end wiry is through be fixed on the top of described support bar after described monolithic punched-plate with the other end, make described band camber line smallpox unit, described support bar, described keel and described suspension rod form an integral body, described monolithic punched-plate quality, the volume that takes up room is smaller, before not lifting at the scene, monolithic punched-plate is close together, in hoisting process by support bar and keel acting in conjunction, except paste position, monolithic punched-plate separately forms band arc smallpox, so with respect to traditional ceiling structure, that the present invention installs is simple and easy, transport of materials convenient and installation process in be difficult for producing material deformation or loss, thereby reach transportation simple installation, the overall with low cost and effect that can form the metal colored ribbon of good looking appearance.
Accompanying drawing explanation
Fig. 1 is the structural representation of reality of the present invention;
Fig. 2 is Fig. 1 A place enlarged diagram;
Fig. 3 is the schematic perspective view with camber line smallpox unit;
Fig. 4 is that monolithic punched-plate cambered surface is connected the schematic diagram of cross section with support bar with cambered surface junction.
The specific embodiment
As shown in Figure 1, Figure 2, Figure 3, Figure 4, the present invention includes band camber line smallpox unit 1, support bar 2, keel 3 and suspension rod 4, described with camber line smallpox unit 1, the monolithic punched-plate 6 by some length of side cross section undulates combines, and the concrete quantity of described monolithic punched-plate 6 determines according to actual smallpox size.In described band camber line smallpox unit 1, between described monolithic punched-plate 6, take the tangent mode of cambered surface and cambered surface to arrange, between described monolithic punched-plate 6, cambered surface is passed through the 7 phase adhesion of bridging agent layer with the tangent place of cambered surface, the body of rod lower end of described support bar 2 is radially provided with the groove matching with described monolithic punched-plate 6, the width of described groove is three millimeters, dispose in described groove cambered surface and cambered surface between described monolithic punched-plate 6 are tangent, the inner hollow of described support bar 2 and be provided with wire 5, one end I of described wire 5 bends and hangs on described support bar 2 upper end outer walls, other one end II of described wire 5 is along the inner wall extend of described support bar 2 to the lower end of described support bar 2 and successively through the hole 61 on described monolithic punched-plate 6, behind hole 62, this end II is turned back to the upper end of described support bar 2 along described support bar 2 inwalls again, and by a diameter, than the large metal lock catch of described support bar 2 internal diameters 8 and described end I, be together fixed on the upper end of described support bar 2, thereby realize described support bar 2 and described being connected with camber line smallpox unit 1, in addition, can also adopt other modes to realize described support bar 2 and described being connected with camber line smallpox unit 1, as directly fixed by modes such as bolt or nuts etc., but the mode that adopts wire to pass is fairly simple and attractive in appearance.The present invention passes through to adjust the extension elongation of described wire 5, and then adjusts described monolithic punched-plate 6 with respect to the height on ground, realizes the described bottom surface with camber line smallpox unit 1 and then presents the band arc shape that band height rises and falls.In the present invention, described wire 5 plays hanging and load-bearing, and 2 horizontal plane location of described support bar and supporting role.
Threaded and through upper surface and the lower surface of described keel 3 outside the upper end of described support bar 2, described support bar 2 is fixed on described keel 3 upper surfaces by two with the suitable nut I in described support bar 2 upper ends.Threaded and through described keel 3 upper surfaces outside described suspension rod 4 lower ends, described suspension rod 4 is fixed on described keel 3 upper surfaces by two with the suitable nut II in described suspension rod 4 lower ends, described suspension rod 4 upper ends are provided with setscrew 10, and described suspension rod 4 fixes with smallpox supporting body 9 by this setscrew 10.
The present invention is usingd and is adopted that wire is fixing to be described in detail as preferred version, and manufacture mounting method of the present invention is prefabricated in the factory and job site installation, and this manufacture mounting method comprises the following steps:
Preparation band camber line smallpox unit 1 in ① factory, support bar 2, keel 3 and suspension rod 4, on described keel 3, be equidistantly provided with through hole, wherein, described band camber line smallpox unit 1 comprises several monolithic punched-plate groups, described monolithic punched-plate group forms by two described monolithic punched-plate 6 bondings, in described monolithic punched-plate group, the spacing of bonding point equates with the spacing of described support bar 2 on described keel 3, the setting of staggering of the position of the bonding point between the bonding point between described monolithic punched-plate 6 and described monolithic punched-plate group, as preferred scheme, the position of the bonding point between described monolithic punched-plate group is positioned at the place, point of contact (external surface peak) that described monolithic punched-plate 6 is arc,
2. according to the requirement of area, stretch at the scene and expand the described band camber line smallpox unit 1 of suitable quantity, and a plurality of described band camber line smallpoxes unit 1 is connected and forms combined integrate ceiling structure, fix successively from top to bottom described suspension rod 4, described keel 3 and described support bar 2;
3. by after 1 lifting of described band camber line smallpox unit, by described wire 5, through behind described band camber line smallpox unit 1, described wire 5 is connected and fixed with described support bar 2.
Wherein, described step comprises the described preparation process with camber line smallpox unit 1 in 1.:
A. blanking, involves in to aluminium the coiled strip that row minute is cut to suitable width;
B. die-cut, the good coiled strip of blanking is carried out to continuous Punching Line and carry out punching, according to design length, automatically cut into wide blank;
C. leveling, carries out leveling for the first time by level device to blank;
D. spraying, hang the blank after leveling for the first time after by pretreatment cleaning with spray treatment and obtains described monolithic punched-plate 6, and the method for described spray treatment can be electrostatic powder coating or fluorocarbon-sprayed;
E. leveling, carries out leveling for the second time by level device to the described monolithic punched-plate 6 after spraying;
F. bond, according to the sizing grid of design and the position of bonding, adopt adhesive tape to be bonded to monolithic punched-plate group two described monolithic punched-plates 6, then Yi Zuwei unit, adopt adhesive tapes to be bonded to described band camber line smallpox unit 1 a plurality of described monolithic punched-plate groups, the bonding point of described monolithic punched-plate group and described bonding point with camber line smallpox unit 1 equidistantly stagger.
Described step comprises the preparation process of described keel 3 in 1.: after adopting spring tape continuous punching hole forming, carry out cut-off part reason, then carry out spray treatment, the through hole of described spring tape upper and lower surfaces need to guarantee alignment, so that described support bar 2 can vertically pass through.
The present invention is applicable to furred ceiling field.
Claims (10)
1. be with camber line ceiling structure for one kind, it is characterized in that: described band camber line ceiling structure comprises a plurality of band camber line smallpoxes unit (1), support bar (2), keel (3) and suspension rod (4), described band camber line smallpox unit (1) comprises several crooked connected monolithic punched-plates (6), described keel (3) are fixed on smallpox supporting body (9) by described suspension rod (4), the upper end of described support bar (2) is connected with described keel (3), lower end and described band camber line smallpox unit (1) are suitable, in described support bar (2), be provided with wire (5), one end of described wire (5) through after described monolithic punched-plate (6) and the other end be fixed on the top of described support bar (2), make described band camber line smallpox unit (1), described support bar (2), described keel (3) and described suspension rod (4) form an integral body.
2. band camber line ceiling structure according to claim 1, it is characterized in that: described band camber line smallpox unit (1) comprises several monolithic punched-plate groups, described monolithic punched-plate group forms by two described monolithic punched-plates (6) bonding, in described monolithic punched-plate group, the spacing of bonding point equates with the spacing of described support bar (2) on described keel (3), the setting of staggering of the position of the bonding point between the bonding point between described monolithic punched-plate (6) and described monolithic punched-plate group.
3. band camber line ceiling structure according to claim 1, is characterized in that: the body of rod lower end of described support bar (2) is radially provided with the slot to make way matching with described monolithic punched-plate (6), and described monolithic punched-plate (6) is positioned at described slot to make way.
4. band camber line ceiling structure according to claim 3, it is characterized in that: the length of side cross section undulate of described monolithic punched-plate (6), between described some monolithic punched-plates (6), take the tangent mode of cambered surface and cambered surface to arrange, between described monolithic punched-plate (6), cambered surface and the tangent place of cambered surface be by bridging agent layer (7) phase adhesion, described monolithic punched-plate (6) cambered surface and cambered surface is tangent disposes in described slot to make way.
5. band camber line ceiling structure according to claim 1, it is characterized in that: the top of described support bar (2) is provided with external screw thread, on described support bar (2), be provided with two nut I that are threaded with described external screw thread and are positioned at described keel (3) both ends of the surface, described support bar (2) is vertically hung and is located at described keel (3) above by described nut I, can make wavy that height rises and falls that present of described band camber line smallpox unit (1) by adjusting the described nut I of diverse location.
6. band camber line ceiling structure according to claim 1, it is characterized in that: the upper end of described support bar (2) is provided with the snap close (8) that diameter is greater than described support bar (2) body of rod internal diameter, described wire (5) is fixed on the upper end of described support bar (2) by described snap close (8).
7. band camber line ceiling structure according to claim 1, it is characterized in that: the upper end of described suspension rod (4) is fixedly connected with described smallpox supporting body (9), the lower end of described suspension rod (4) is provided with external screw thread, by stating keel (3) with the described externally threaded nut II clamping residence being threaded.
8. be with camber line ceiling structure for one kind, it is characterized in that: described band camber line ceiling structure comprises a plurality of band camber line smallpoxes unit (1), support bar (2), keel (3) and suspension rod (4), described band camber line smallpox unit (1) comprises several crooked connected monolithic punched-plates (6), described keel (3) are fixed on smallpox supporting body (9) by described suspension rod (4), the upper end of described support bar (2) is connected with described keel (3), lower end is connected with described band camber line smallpox unit (1) by bolt, make described band camber line smallpox unit (1), described support bar (2), described keel (3) and described suspension rod (4) form an integral body.
By described in claim 1 or claim 8 with a manufacture mounting method for camber line ceiling structure, it is characterized in that:
Preparation band camber line smallpox unit (1) in ① factory, support bar (2), keel (3) and suspension rod (4), described keel are equidistantly provided with through hole on (3), wherein, described band camber line smallpox unit (1) comprises several monolithic punched-plate groups, described monolithic punched-plate group forms by two described monolithic punched-plates (6) bonding, in described monolithic punched-plate group, the spacing of bonding point equates with the spacing of described support bar (2) on described keel (3), the setting of staggering of the position of the bonding point between the bonding point between described monolithic punched-plate (6) and described monolithic punched-plate group,
2. at the construction field (site) according to the described band camber line smallpox unit (1) of area requirements stretching suitable quantity, make it form wavy ceiling structure, fix successively from top to bottom described suspension rod (4), described keel (3) and described support bar (2);
3. by after described band camber line smallpox unit (1) lifting, described band camber line smallpox unit (1) and described support bar (2) are connected and fixed.
10. the manufacture mounting method with camber line ceiling structure according to claim 9, is characterized in that: described step comprising the preparation process of described band camber line smallpox unit (1) in 1.:
A. blanking, involves in to aluminium the coiled strip that row minute is cut to suitable width;
B. die-cut, the good coiled strip of blanking is carried out to continuous Punching Line and carry out punching, according to design length, automatically cut into wide blank;
C. leveling, carries out leveling for the first time by level device to blank;
D. spraying, hang the blank after leveling for the first time after by pretreatment cleaning with spray treatment and obtains described monolithic punched-plate (6);
E. leveling, carries out leveling for the second time by level device to the described monolithic punched-plate (6) after spraying;
F. bond, according to the sizing grid of design and the position of bonding, adopt adhesive tape to be bonded to monolithic punched-plate group two described monolithic punched-plates (6), then Yi Zuwei unit, adopt adhesive tape to be bonded to described band camber line smallpox unit (1) a plurality of described monolithic punched-plate groups, the bonding point of the bonding point of described monolithic punched-plate group and described band camber line smallpox unit (1) equidistantly staggers.
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CN201410402485.7A CN104179283B (en) | 2014-08-16 | 2014-08-16 | Band camber line ceiling structure and manufacture installation method thereof |
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CN201410402485.7A CN104179283B (en) | 2014-08-16 | 2014-08-16 | Band camber line ceiling structure and manufacture installation method thereof |
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CN104179283A true CN104179283A (en) | 2014-12-03 |
CN104179283B CN104179283B (en) | 2016-06-29 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106149950A (en) * | 2016-08-25 | 2016-11-23 | 广州康普顿至高建材有限公司 | The Novel hanging structure of a kind of camber line smallpox and installation method thereof |
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CN201512919U (en) * | 2009-08-19 | 2010-06-23 | 刘春照 | Bending type ceiling |
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CN106149950A (en) * | 2016-08-25 | 2016-11-23 | 广州康普顿至高建材有限公司 | The Novel hanging structure of a kind of camber line smallpox and installation method thereof |
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