CN104179010A - Preparation method of antibacterial antifouling agent for cloth - Google Patents

Preparation method of antibacterial antifouling agent for cloth Download PDF

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Publication number
CN104179010A
CN104179010A CN201410390497.2A CN201410390497A CN104179010A CN 104179010 A CN104179010 A CN 104179010A CN 201410390497 A CN201410390497 A CN 201410390497A CN 104179010 A CN104179010 A CN 104179010A
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cloth
antibacterial
preparation
slowly
stirring
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李济锋
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Abstract

The invention relates to a preparation method of an antibacterial antifouling agent for cloth. The preparation method comprises the following technological steps: adding 0.9%-3% of methyl cellosolve into a 10L stainless steel reactor; switching on a stirrer; slowly adding 30%-45% of chloro propyl trimethoxysilane; switching on a heater for slowing heating to 40-50 DEG C and simultaneously switching on a condenser for reflux; slowly adding 45%-55% of octadecyl dimethyl ammonium chloride; closing the charging opening of a reaction kettle; slowly heating to 70-85 DEG C; under heat preservation, stirring for reacting for 4-8 hours; slowly heating to 89-98 DEG C; under heat preservation, stirring for reacting for 2-5 hours; switching off the heater; stirring for reflux reaction for 2-5 hours; when cooling the reaction kettle to 35-45 DEG C, slowly adding 8%-15% of hexadecanol polyvinyl ether; stirring for 30-50 minutes; and subpackaging discharges. According to the design principle, the antibacterial antifouling agent for cloth is safe without irritation and applicable to chemical fiber textiles and various natural textiles, achieves a long-lasting antibacterial effect and stable performance, and does not pollute environment; besides, the broad spectrums of the antibacterial antifouling range are comprehensive and the preparation method is simple.

Description

The preparation method of the antibacterial anti-fouling agent of a kind of cloth
Invention field
The present invention relates to the preparation method and its usage of the antibacterial anti-fouling agent of a kind of cloth.The antibacterial anti-fouling agent of a kind of cloth of the present invention can be applied to the field that all cloth is used, such as clothes, bedding, sofa, towel, Curtains Fabrics, carpet, toy for children, automotive seat, hospital's sheet, mattress, women sanitary articles etc., can also be applied to food factory, pharmaceutical factory, daily use chemicals factory, animal reproduction field, especially in Military Clothing, bedding and clothing field, have significant application value.
Background and technology
In the environment of our life, exist microorganism everywhere, these microorganisms, our human body is shown to some is beneficial bacterium, some is harmful bacteria, in most cases, between these microorganisms, be mutual balance, thereby formed coordination and the balance of whole human habitat, Here it is, and our health and surface skin can the healthy main causes existing.But, once the microorganism species imbalance in environment and human body will make a small amount of harmful bacterium---pathogen acquisition advantage, it will give rise to diseases by the approach such as respiratory system, digestive system and skin of human body.In propagating these harmful microorganism cause of disease bacterium processes, the various textile fabrics inseparable with people's daily life, are exactly important " communication media ".Because this important " communication media " its hygroscopicity and specific area of textiles is large, more easily cause the breeding of microorganism.Because the sweat of human body skin, sebum and scurf have been created condition to bacterial reproduction, because bacterial reproduction can form the propagation of the mould of other kinds, also there are the fungies such as saccharomycete, these bacteriums are accompanied by temperature, moisture, oxygen and the nutrition that human body skin gives after transferring to textiles, reproduction speed is very fast, substantially every 10min bacterial number doubles, thereby produces unpleasant foul smell, and these moulds and foul smell are to cause skin disease and infectious disease main cause.Common people, generally can think various textile fabrics, after washing powder washing, above harmful microorganism cause of disease bacterium can be removed thereupon, this is very large understanding mistaken ideas really.There is evidence, on textiles, inoculate after the bacterial strain of some, adopt the method for operating of generally washing clothes, add with the hot wash of 80 ℃ after 10 minutes, on the textiles of every 0.1 gram weight, also have the existence of 63 strain microorganism bacteriums, even visible, adopt high-temperature water washing, all the microbial bacterial on textiles all can not be removed, the washing of general family can not adopt hot water still more, just adopts normal-temperature water.So the microbial bacterial on textiles can not adopt conventional washing methods to remove.
If give the function with kill harmful microorganism cause of disease bacterium by various textile fabrics (such as clothes, bedding, sofa, towel, Curtains Fabrics, carpet, toy for children, automotive seat, hospital's sheet, mattress, women sanitary articles etc.), so not only can block the route of transmission of harmful bacteria, can also eliminate due to harmful microbe breeding and decompose the foul smell producing.
The antibacterial anti-fouling agent kind of existing cloth, feature and the mechanism of action thereof:
According to related documents and application practice, on market, do not promote the use of the antibacterial anti-fouling agent product of similar cloth of the present invention, literature search is also the post-finishing agent of relevant anti-bacterial fibre manufacture or anti-bacterial fibre, there is no the report of the antibacterial and anti-pollution function of textiles being integrated mutually with the antibacterial anti-fouling agent of this patent cloth.The report of the post-finishing agent of relevant anti-bacterial fibre manufacture or anti-bacterial fibre, such as Chinese patent ZL00125721.8 and Chinese patent ZL00125768.4, simultaneously similarly also have with it and to report in known publication number CN1569923A, this patent application has been carried out partly describing to current published technology, in this series of patents method, polyamine and guanidine salt polymer have been introduced respectively in polyolefinic antibacterial and polyamine and the antibacterial applications of guanidine salt polymer in polyester, polyamide material.The method is to add antibacterial functions group in macromolecule carrier resin blend with it, through double screw extruder melt extrude, pelletizing.Use again this master batch to measure, mix with PET resin (or other resins), so that antibacterial matrices fully mixes with polymer, form uniform compound (or grafting, molecule assembling etc.), after spinning pump metering, enter filament spinning component, by spinnerets spinning, through cooling, oil, reel, form antibacterial spun filament, after spun filament drawn, can prepare the polyster fibre (or other fibers) of anti-microbial property.The antibacterial functions group that this method is produced thinks to be integral with chemical bond and matrix resin molecule strong bonded in theory, thereby can stand the repeatedly washing of washing agent.
But, while carrying out modification with this copolymer, in fact still can not avoid the durability of its anti-microbial property not to be subject to the impact of carrying out washing treatment completely.This is because through fierce processing procedure, it disperses the interface state of antimicrobial particle and fibrous matrix to change, and hydrolysis, moves antibacterial components, dispersed particle is returned to " sheath-core type " state again by original " anti-sheath-core type " structure, thereby anti-microbial property is reduced.What is more important, if the resulting antibacterial fabric of the method is in use polluted, its anti-microbial property can be subject to very large obstruction, because pollutant has covered the performance of its antibacterial functions.
Record in another known publication number CN102505467A, also current published technology is compared to detailed description, but known publication number CN102505467A and known publication number CN1569923A have certain relevance in function, and the weak point same with recording of known publication number CN1569923A.Known publication number CN102505467A is because technical formula design comparison is single; textile surface is not carried out to necessary soiling protective formula Design; therefore; if the resulting antibacterial fabric of the method is in use polluted; its anti-microbial property can be subject to very large obstruction equally, is also because pollutant has covered the performance of its antibacterial functions.
In above all publication subject schemes, all do not carry out the design of soiling protective formula, this is major obstacle common in their technology.In fact, this technical obstacle only, will be related to the anti-microbial property of target product, to such an extent as to above-mentioned all publications is can stood larger limitation in practical application area.
Summary of the invention
The preparation method of the antibacterial anti-fouling agent of a kind of cloth, according to the present invention program's design, it is mainly the technological deficiency existing in above-mentioned published technology, it is characterized in that first octadecyl alkyl dimethyl ammonium chloride being reacted to generation antiseptic at a certain temperature with chloropropyltrimethoxy silane, after again hexadecanol polyvinylether being mixed with certain proportion, textiles is carried out to antibacterial antifouling processing, thereby reach the antibacterial and antifouling difunctional object to cloth.Adopt textiles and manufactured goods thereof after the antibacterial anti-fouling agent of this patent arranges, play antibacterial, antifouling in, also possess long-acting, low toxicity, harmless effect.Because in the design of this patent formula, adopted containing three methoxy groups, this group can produce and be cross-linked with textile fiber element hydroxyl, has firmly durability; The quaternary ammonium salt that the design of this patent formula is quoted can adsorb on textiles the bacterium with negative electrical charge, therefore, can show effective antibacterial ability, in its structure, introduce organosilicon simultaneously, the binding ability that can not only improve antibacterial anti-fouling agent and fibrous material makes it washable, and make the sterilization mechanism of this patent kill form but not stripping sterilization form for contacting, thereby security is better, guaranteed human-body safety, its has a broad antifungal spectrum, antifouling property are lasting, high temperature resistant, water-fastness, safe and reliable, the non-stimulated and sensitization to human body skin.Applicable to chemical fibre textile and various natural fabric, after textile finishing, do not change original color and luster and coloured light, can be used for the antibiotic finish of shades of colour textiles, take comfortable.Can be widely used in underwear pants, socks, towel, sheet etc., and developed western-style clothes overcoat, sportswear, decorating cloth, health dressing, filtration fabrics, shoes fabric, tea cloth, carpet, hospital's hotel articles for use, women sanitary articles etc., there is easy storage, easy to use.
In order to improve the antibacterial anti-fouling agent applicability of a kind of cloth of the present invention, its design principle be safe and non-stimulating property, antibacterial antifouling scope wide spectrum comprehensively, be applicable to that chemical fibre textile and various natural fabric, compound method are simple, long acting antibiotic, stable performance, the antibacterial anti-fouling agent of a kind of cloth free from environmental pollution.
Technical scheme realizes
The antibacterial anti-fouling agent of cloth, the design according to the present invention program, is mainly achieved through the following technical solutions:
Based on the antibacterial anti-fouling agent of a kind of cloth, wherein, first octadecyl alkyl dimethyl ammonium chloride is reacted to generation antiseptic at a certain temperature with chloropropyltrimethoxy silane, after again hexadecanol polyvinylether being mixed with certain proportion, textiles is carried out to antibacterial antifouling processing, thereby reach the antibacterial and antifouling difunctional object to cloth.
The antibacterial anti-fouling agent of cloth, designs the antibacterial and antifouling difunctional object of cloth for realizing.So-called antibacterial and antifouling difunctional, be mainly to react at a certain temperature generation antiseptic with octadecyl alkyl dimethyl ammonium chloride with chloropropyltrimethoxy silane, then the compositions of mixtures that hexadecanol polyvinylether is mixed with certain proportion.
By the antibacterial anti-fouling agent group of this cloth and textile fiber element hydroxyl, produce crosslinked, obtain firmly durable tack, the antiseptic that this patent is used has positively charged hydrophily head end and lipophilicity tail end, can adsorb on textiles with all kinds of microbial bacterials of negative electrical charge, show effective antibacterial ability.That is to say that this patent is combined in fiber surface by the group of have microbe killing properties energy and anti-pollution function with chemical bonded refractory by organosilicon, the bacterium of suction band negative electrical charge, fungi and yeasts etc., the mobility of constraint bacterium, suppress its respiratory system, form with membrane permeability enters in the cell of bacterium, and in destroy microorganisms cell, the metabolism of enzyme makes its death.
The antibacterial anti-fouling agent of a kind of cloth, there is following process to obtain: in the stainless steel reactor of 10 liters, the methyl cellosolve that adds 0.9-3%, start agitator, the chloropropyltrimethoxy silane that gently adds 30-45%, heater is slowly warmed up to 40-50 ℃, open cold condenser refluxes simultaneously, the octadecyl alkyl dimethyl ammonium chloride that adds lentamente again 45-55%, off-response still charge door, continue to be slowly warmed up to 70-85 ℃, insulated and stirred reaction is after 4-8 hour, slowly be warmed up to again 89-98 ℃, after insulated and stirred 2-5 hour, close heater, continue stirring and refluxing reaction 2-5 hour, when question response still cools to 35-45 ℃, slowly add 8-15% hexadecanol polyvinylether, continue to stir after 30-50 minute and complete, discharging packing.
This patent scheme optimization Recipe is: in the stainless steel reactor of 10 liters, add 50 grams of methyl cellosolves, start agitator, gently add 1500 grams of chloropropyltrimethoxy silanes, heater is slowly warmed up to 50 ℃, open cold condenser refluxes simultaneously, add lentamente again 2000 grams of octadecyl alkyl dimethyl ammonium chlorides, off-response still charge door, continue to be slowly warmed up to 85 ℃, insulated and stirred reaction is after 8 hours, slowly be warmed up to again 98 ℃, after insulated and stirred 5 hours, close heater, continue stirring and refluxing reaction 5 hours, when question response still cools to 40 ℃, slowly add 450 grams of hexadecanol polyvinylethers, continue to stir after 50 minutes and complete, discharging packing.
The above is only the preferred embodiment of the present invention; but be not limited to above each prescription quality ratio and technique; should be understood that; for those skilled in the art; do not departing under the prerequisite of the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
The present invention has the following advantages
The antibacterial anti-fouling agent of cloth, first the technical program is concerned about the antibacterial and antifouling problem that is mutually related of various fiber cloth, by antibacterial and antifouling relation, is studied, and develops the antibacterial anti-fouling agent of excellent cloth, and this technology has following characteristics:
1, fungistatic effect is lasting.Because the antiseptic in the art of this patent be by with a kind of special organosilicon medium, can form firmly ionic bond with all kinds of fiber surfaces, form firmly antibacterial anti-soil film of one deck,, height wash resistant still has antibacterial effect after 100 washings.
2, safe.The art of this patent interacts through a kind of special medium organosilicon and antiseptic, again with anti-fouling agent hexadecanol polyvinylether compound, strengthened the antifouling property of cloth, what is more important, making is originally the antiseptic of dissolution type, change the non-dissolution type contact sterilization form of this patent product into, thereby can guarantee human-body safety, the non-stimulated and sensitization to human body skin.
3, scope of restraining fungi wide spectrum.The microorganism cause of disease bacterium such as the staphylococcus of harmful to human and textiles, tinea alba bacterium, Escherichia coli, pneumobacillus, fungi (mould) are had to remarkable inhibit feature.
4, wide adaptability.Be applied to the surfaces such as chemical fibre, cotton fiber, and do not affect its presentation quality.
5, in known antibacterial fabric technology; because its technical formula design comparison is single; textile surface is not carried out to necessary soiling protective formula Design; once this class antibacterial fabric is in use polluted; its pollutant has covered the performance of antibacterial textile function; therefore, anti-microbial property can be subject to very large obstruction.And this patent scheme has just solved Similar Problems, by all kinds of fiber cloth that adopt the art of this patent to process, on its surface and fibrous inside, added the fungi-proofing stain-proofing layer of one deck, and do not affected pliability and the gas permeability of all kinds of fiber cloth.When various organic matter fluid drips, fall on cloth just as on dropping on lotus leaf, roll, landing, cannot penetrate into fiber cloth inner, fiber cloth is difficult for contaminated, so to greatest extent the anti-microbial property of fortifying fibre cloth.
The specific embodiment:
The antibacterial anti-fouling agent of cloth, is further elaborated specific embodiment of the invention method by the following examples:
Embodiment 1
The technological process of fiber cloth impregnation technology:
Fiber cloth---bleachinges and dyeing that------dehydration---dries to flood antibacterial anti-fouling agent
Technology preparation:
Antibacterial anti-fouling agent 55-65g/L
Material operation:
First in dipping tank, add clear water, then add antibacterial anti-fouling agent, after stirring, use.
Concrete operations:
1, take 6500 grams of antibacterial anti-fouling agents that measure, put into the clear water of 100 liters, rapid stirring dissolves completely it.
2, fiber cloth is put into the treatment fluid preparing, solution is warming up to 45 ℃, intermittently flood 30 minutes, at 110 ℃, dry solidification is 2 minutes.
Embodiment 2
Pad the technological process of technique:
Fiber cloth---is bleachinged and dyeing and---is dried------drying (110 ℃)---tentering (150 ℃/30 seconds) that pads antibacterial anti-fouling agent solution
Technical recipe:
Take pick-up rate 80% as example.
Antibacterial anti-fouling agent 65g/L
Material operation:
First in material bucket, add 100L clear water, then add 6500 grams of antibacterial anti-fouling agents, rapid stirring is rear use evenly.

Claims (3)

1. a preparation method for the antibacterial anti-fouling agent of cloth, is characterized in that processing step is:
First octadecyl alkyl dimethyl ammonium chloride is reacted to generation antiseptic at a certain temperature with chloropropyltrimethoxy silane, then mix in the antiseptic that adds reaction to produce with certain proportion hexadecanol polyvinylether, make it fully be dissolved into homogeneous solution.
2. the preparation method of the antibacterial anti-fouling agent of a kind of cloth as claimed in claim 1:---chloropropyltrimethoxy silane 30-45%---octadecyl alkyl dimethyl ammonium chloride 45-55%---hexadecanol polyvinylether 8-15%---discharging packing that its formula is characterised in that: methyl cellosolve 0.9-3%.
3. the preparation method of the antibacterial anti-fouling agent of a kind of cloth as claimed in claim 1, the process conditions of described antiseptic are: in the stainless steel reactor of 10 liters, the methyl cellosolve that adds 0.9-3%, start agitator, the chloropropyltrimethoxy silane that gently adds 30-45%, heater is slowly warmed up to 40-50 ℃, open cold condenser refluxes simultaneously, the octadecyl alkyl dimethyl ammonium chloride that adds lentamente again 45-55%, off-response still charge door, continue to be slowly warmed up to 70-85 ℃, insulated and stirred reaction is after 4-8 hour, slowly be warmed up to again 89-98 ℃, after insulated and stirred 2-5 hour, close heater, continue stirring and refluxing reaction 2-5 hour, when question response still cools to 35-45 ℃, slowly add 8-15% hexadecanol polyvinylether, continue to stir after 30-50 minute and complete, discharging packing.
CN201410390497.2A 2014-08-11 2014-08-11 Preparation method of antibacterial antifouling agent for cloth Pending CN104179010A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105274841A (en) * 2015-11-20 2016-01-27 常熟市凯旋经编织造有限公司 Production technology of antibacterial fabric

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Publication number Priority date Publication date Assignee Title
CN105274841A (en) * 2015-11-20 2016-01-27 常熟市凯旋经编织造有限公司 Production technology of antibacterial fabric

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