CN104177674B - Oil resistant Air Rubber Capsule and preparation method thereof - Google Patents

Oil resistant Air Rubber Capsule and preparation method thereof Download PDF

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CN104177674B
CN104177674B CN201410373059.5A CN201410373059A CN104177674B CN 104177674 B CN104177674 B CN 104177674B CN 201410373059 A CN201410373059 A CN 201410373059A CN 104177674 B CN104177674 B CN 104177674B
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antioxidant
rubber capsule
air rubber
oil resistant
parts
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CN104177674A (en
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王晓彬
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PUYANG HENGXIN RUBBER AND PLASTIC Co Ltd
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PUYANG HENGXIN RUBBER AND PLASTIC Co Ltd
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Abstract

Oil resistant Air Rubber Capsule and preparation method thereof, relate to the Air Rubber Capsule of slush pump, count by weight, it is by 15 ~ 25 parts of paracrils, 0.5 ~ 1.5 part of zinc oxide, 0.1 ~ 0.5 part of stearic acid, 0.1 ~ 0.5 part of altax, 0.1 ~ 0.3 part of accelerant CZ, 1 ~ 3 part of dioctyl phthalate (DOP), 0.5 ~ 1.5 part of coumarone indene resin, 0.1 ~ 0.2 part of antioxidant D MBPPD, 0.1 ~ 0.2 part of antioxidant MB, 0.1 ~ 0.3 part of antioxidant H B-5, 3 ~ 6 parts of spray carbon blacks, 1 ~ 3 part of white carbon black, 0.2 ~ 0.4 part of sulphur and 0.1 ~ 0.2 part of dicumyl peroxide, through plasticating, obtained after mixing and sulfidization molding.The corrosion resistance of Air Rubber Capsule of the present invention in oil-base mud is given prominence to, and under hyperbaric environment, anti tear, anti-to bend around tired and ageing-resistant performance is excellent, can extend its life-span at double, increase the life cycle of pressure dome.

Description

Oil resistant Air Rubber Capsule and preparation method thereof
Technical field
The present invention relates to the preparation method of the rubber item Air Rubber Capsule of drilling mud pump, be specifically related to a kind of oil resistant Air Rubber Capsule and preparation method thereof.
Background technology
Pressure dome is the parts of vibration damping important in mud pump for petroleum drilling, buffering, voltage stabilization and current stabilization, and Air Rubber Capsule is the core component of pressure dome.The effect of pressure dome is exactly the volume utilizing itself, constantly stores and compensate to the expel liquid of pipeline part pump, to reduce the fluctuation due to pumping liquid.Air Rubber Capsule is the large-scale rubber item of thin-walled, and environment of its application determines that it must have good high temperature high voltage resistant, oil resistant, the performance such as ageing-resistant, corrosion-resistant, and has good mechanical property.The corrosion resistance of existing Air Rubber Capsule in oil-base mud is more weak, and in addition in the environment of high pressure, its anti tear, anti-bending are not given prominence to around tired and ageing-resistant performance, reduce the life cycle of pressure dome.
Summary of the invention
Object of the present invention is just to provide a kind of oil resistant Air Rubber Capsule and preparation method thereof, it has good high temperature high voltage resistant, oil resistant, the performance such as ageing-resistant, corrosion-resistant, corrosion resistance in oil-base mud is given prominence to, under hyperbaric environment, anti tear, anti-bend around tired and ageing-resistant performance is excellent, its life-span can be extended at double, increase the life cycle of pressure dome.
For achieving the above object, technical scheme of the present invention is: oil resistant Air Rubber Capsule, count by weight, it consists of: 15 ~ 25 parts of paracrils, 0.5 ~ 1.5 part of zinc oxide, 0.1 ~ 0.5 part of stearic acid, 0.1 ~ 0.5 part of altax, 0.1 ~ 0.3 part of accelerant CZ, 1 ~ 3 part of dioctyl phthalate (DOP), 0.5 ~ 1.5 part of coumarone indene resin, 0.1 ~ 0.2 part of antioxidant D MBPPD, 0.1 ~ 0.2 part of antioxidant MB, 0.1 ~ 0.3 part of antioxidant H B-5,3 ~ 6 parts of spray carbon blacks, 1 ~ 3 part of white carbon black, 0.2 ~ 0.4 part of sulphur and 0.1 ~ 0.2 part of dicumyl peroxide.
The preparation method of described oil resistant Air Rubber Capsule, comprises the steps:
(1), by paracril bale splitter be cut into bulk, be placed in mill and carry out thin-pass and to plasticate discharging after 5 times, and place 8 ~ 12h;
(2), the sizing material after plasticating through thin-pass is placed in Banbury mixer, and add zinc oxide, stearic acid, altax, accelerant CZ, dioctyl phthalate (DOP), coumarone indene resin, antioxidant D MBPPD, antioxidant MB, antioxidant H B-5, spray carbon black and white carbon black and mix, carry out mixing 10min;
(3), by complete mixing after rubber unvulcanizate send into mill slice, slice thickness 10 ~ 13mm, size 45cm × 65cm, then place more than 10h;
(4), by step (3) again send into mill from mill film out, and add sulphur and dicumyl peroxide and carry out slice after refining;
(5), the film after step (4) refining is carried out the first one-step forming of Air Rubber Capsule;
(6) carry out shaping in the die cavity, the Air Rubber Capsule of the first one-step forming of step (5) being placed in Air Rubber Capsule mould, and to control shaping temperature with vulcanizing press be 150 DEG C, pressure is 10Mpa, and the time is 120min, and after cooling, namely the demoulding obtains oil resistant Air Rubber Capsule finished product.
Wherein, described altax, its chemical name is: 2,2'-dithio-bis-benzothiazole; Accelerant CZ, its chemical name is: N-cyclohexyl-2-benzothiazole sulfonamide; Antioxidant D MBPPD, its chemical name is: N-(1,3-dimethylbutyl)-N'-diphenyl-para-phenylene diamine or N-(1-methyl isopentyl)-N'-diphenyl-para-phenylene diamine; Antioxidant MB, its chemical name is: 2-mercaptobenzimidazole; Antioxidant H B-5, its chemical name is: N-(4-aniiinophenyl) maleimide.
Wherein, in described paracril, the content of vinyl cyanide is 42%, adopts the paracril of JSR220S model.
Beneficial effect: Air Rubber Capsule of the present invention adopts paracril to be main body sizing material, and dioctyl phthalate (DOP) and coumarone indene resin are softening agent, and spray carbon black and white carbon black are reinforcing filler, and sulphur and dicumyl peroxide are vulcanizing agent.Wherein, zinc oxide forms zinc soap under stearic acid coordinates, and makes it to be easy to be dissolved in sizing material, and form a kind of binding substances with altax and accelerant CZ, make promotor more active, in addition, sulphur can be activated and form very strong vulcanizing agent, improve vulcanized rubber glue and connect density and heat aging property.Altax and accelerant CZ use, can continue to improve cross-linking density in sizing material high/low temperature sulfidation, improves the anti tear of sizing material, anti-circumnutate mechanical property and the chemical property such as tired simultaneously.Adopt dioctyl phthalate (DOP) to increase the distance of rubber molecule interchain, reduce intermolecular reactive force, and produce lubrication, make easily to slide between molecular chain, thus increase the plasticity of sizing material.Solid coumarone resin contributes to carbon black dispersion and can improve sizing material extruding the processing performances such as calendering and tackiness, and energy dissolution of sulphur is uniformly dispersed and prevents incipient scorch, can also improve physical and mechanical properties and the ageing resistance of cross-linked rubber.Antioxidant D MBPPD and antioxidant MB use, can the effectively corrosion that causes Air Rubber Capsule of protective hot, oxygen and copper manganese poisonous metal, and antioxidant H B-5 has the effect of anti-old heat-resisting media-resistant corrosion.Spray carbon black and white carbon black are also used, the two can improve physical strength and the elasticity of sizing material after combining, and the processing characteristics of sizing material can be improved, give goods abrasion performance, tear-resistant, heat-resisting, cold-resistant, resistance to wet goods property, extend the work-ing life of Air Rubber Capsule.Adopt sulphur and dicumyl peroxide to be vulcanizing agent, to make sizing material, there is excellent snappiness, high strength and Ageing-resistant cold-resistant performance.
Embodiment
Oil resistant Air Rubber Capsule, count by weight, it consists of: 15 ~ 25 parts of paracrils, 0.5 ~ 1.5 part of zinc oxide, 0.1 ~ 0.5 part of stearic acid, 0.1 ~ 0.5 part of altax, 0.1 ~ 0.3 part of accelerant CZ, 1 ~ 3 part of dioctyl phthalate (DOP), 0.5 ~ 1.5 part of coumarone indene resin, 0.1 ~ 0.2 part of antioxidant D MBPPD, 0.1 ~ 0.2 part of antioxidant MB, 0.1 ~ 0.3 part of antioxidant H B-5,3 ~ 6 parts of spray carbon blacks, 1 ~ 3 part of white carbon black, 0.2 ~ 0.4 part of sulphur and 0.1 ~ 0.2 part of dicumyl peroxide.
The preparation method of described oil resistant Air Rubber Capsule, comprises the steps:
(1), by paracril bale splitter be cut into bulk, be placed in mill and carry out thin-pass and to plasticate discharging after 5 times, and place 8 ~ 12h;
(2), the sizing material after plasticating through thin-pass is placed in Banbury mixer, and add zinc oxide, stearic acid, altax, accelerant CZ, dioctyl phthalate (DOP), coumarone indene resin, antioxidant D MBPPD, antioxidant MB, antioxidant H B-5, spray carbon black and white carbon black and mix, carry out mixing 10min;
(3), by complete mixing after rubber unvulcanizate send into mill slice, slice thickness 10 ~ 13mm, size 45cm × 65cm, then place more than 10h;
(4), by step (3) again send into mill from mill film out, and add sulphur and dicumyl peroxide and carry out slice after refining;
(5), the film after step (4) refining is carried out the first one-step forming of Air Rubber Capsule;
(6) carry out shaping in the die cavity, the Air Rubber Capsule of the first one-step forming of step (5) being placed in Air Rubber Capsule mould, and to control shaping temperature with vulcanizing press be 150 DEG C, pressure is 10Mpa, and the time is 120min, and after cooling, namely the demoulding obtains oil resistant Air Rubber Capsule finished product.
Embodiment 1
Oil resistant Air Rubber Capsule, count by weight, it consists of: 15 parts of paracrils, 0.5 part of zinc oxide, 0.1 part of stearic acid, 0.1 part of altax, 0.1 part of accelerant CZ, 1 part of dioctyl phthalate (DOP), 0.5 part of coumarone indene resin, 0.1 part of antioxidant D MBPPD, 0.1 part of antioxidant MB, 0.1 part of antioxidant H B-5,3 parts of spray carbon blacks, 1 part of white carbon black, 0.2 part of sulphur and 0.1 part of dicumyl peroxide.
Embodiment 2
Oil resistant Air Rubber Capsule, count by weight, it consists of: 20 parts of paracrils, 1 part of zinc oxide, 0.3 part of stearic acid, 0.3 part of altax, 0.2 part of accelerant CZ, 2 parts of dioctyl phthalate (DOP)s, 1 part of coumarone indene resin, 0.15 part of antioxidant D MBPPD, 0.15 part of antioxidant MB, 0.2 part of antioxidant H B-5,5 parts of spray carbon blacks, 2 parts of white carbon blacks, 0.3 part of sulphur and 0.12 part of dicumyl peroxide.
Embodiment 3
Oil resistant Air Rubber Capsule, count by weight, it consists of: 25 parts of paracrils, 1.5 parts of zinc oxide, 0.5 part of stearic acid, 0.5 part of altax, 0.3 part of accelerant CZ, 3 parts of dioctyl phthalate (DOP)s, 1.5 parts of coumarone indene resins, 0.2 part of antioxidant D MBPPD, 0.2 part of antioxidant MB, 0.3 part of antioxidant H B-5,6 parts of spray carbon blacks, 3 parts of white carbon blacks, 0.4 part of sulphur and 0.2 part of dicumyl peroxide.
The quantitative measurement of Air Rubber Capsule prepared by above-described embodiment is as follows:

Claims (2)

1. oil resistant Air Rubber Capsule, it is characterized in that: count by weight, it consists of: 15 ~ 25 parts of paracrils, 0.5 ~ 1.5 part of zinc oxide, 0.1 ~ 0.5 part of stearic acid, 0.1 ~ 0.5 part of altax, 0.1 ~ 0.3 part of accelerant CZ, 1 ~ 3 part of dioctyl phthalate (DOP), 0.5 ~ 1.5 part of coumarone indene resin, 0.1 ~ 0.2 part of antioxidant D MBPPD, 0.1 ~ 0.2 part of antioxidant MB, 0.1 ~ 0.3 part of antioxidant H B-5,3 ~ 6 parts of spray carbon blacks, 1 ~ 3 part of white carbon black, 0.2 ~ 0.4 part of sulphur and 0.1 ~ 0.2 part of dicumyl peroxide; In described paracril, the content of vinyl cyanide is 42%.
2. the preparation method of oil resistant Air Rubber Capsule as claimed in claim 1, is characterized in that: comprise the steps:
(1), by paracril bale splitter be cut into bulk, be placed in mill and carry out thin-pass and to plasticate discharging after 5 times, and place 8 ~ 12h;
(2), the sizing material after plasticating through thin-pass is placed in Banbury mixer, and add zinc oxide, stearic acid, altax, accelerant CZ, dioctyl phthalate (DOP), coumarone indene resin, antioxidant D MBPPD, antioxidant MB, antioxidant H B-5, spray carbon black and white carbon black and mix, carry out mixing 10min;
(3), by complete mixing after rubber unvulcanizate send into mill slice, slice thickness 10 ~ 13mm, size 45cm × 65cm, then place more than 10h;
(4), by step (3) again send into mill from mill film out, and add sulphur and dicumyl peroxide and carry out slice after refining;
(5), the film after step (4) refining is carried out the first one-step forming of Air Rubber Capsule;
(6) carry out shaping in the die cavity, the Air Rubber Capsule of the first one-step forming of step (5) being placed in Air Rubber Capsule mould, and to control shaping temperature with vulcanizing press be 150 DEG C, pressure is 10MPa, and the time is 120min, and after cooling, namely the demoulding obtains oil resistant Air Rubber Capsule finished product.
CN201410373059.5A 2014-07-31 2014-07-31 Oil resistant Air Rubber Capsule and preparation method thereof Active CN104177674B (en)

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Publication number Priority date Publication date Assignee Title
CN106335197B (en) * 2015-07-07 2020-09-11 河南大林橡胶通信器材有限公司 Processing method of special rubber air bag for petroleum drilling machine
CN105694419A (en) * 2016-02-17 2016-06-22 柳州市乾阳机电设备有限公司 Fire-resistant rubber and preparation method thereof
CN109467766A (en) * 2018-09-29 2019-03-15 芜湖集拓橡胶技术有限公司 A kind of engineering machinery oil-resisting rubber hose
CN109294018A (en) * 2018-10-30 2019-02-01 浙江宏利汽车零部件有限公司 A kind of nitrile rubber of the resistance to ozone-type of oil resistant
CN109535507A (en) * 2018-11-18 2019-03-29 南通世睿电力科技有限公司 A kind of capsule cloth of for transformer
CN114352558A (en) * 2022-01-24 2022-04-15 濮阳市恒信橡塑有限公司 High-pressure-resistant air bag capsule and preparation method thereof
CN116535751A (en) * 2023-05-12 2023-08-04 西安向阳航天材料股份有限公司 Long-life accumulator capsule and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101205319A (en) * 2007-11-27 2008-06-25 信义集团公司 Method for preparing air rubber capsule by employing aramid fiber staple fiber-rubber composite material
CN103086117A (en) * 2013-02-05 2013-05-08 兖矿集团有限公司 Oil-resistant and cold-resistant steel wire rope core conveyer belt

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101205319A (en) * 2007-11-27 2008-06-25 信义集团公司 Method for preparing air rubber capsule by employing aramid fiber staple fiber-rubber composite material
CN103086117A (en) * 2013-02-05 2013-05-08 兖矿集团有限公司 Oil-resistant and cold-resistant steel wire rope core conveyer belt

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