CN104171772A - Production method of sargassum fusiforme lozenge for oral administration - Google Patents
Production method of sargassum fusiforme lozenge for oral administration Download PDFInfo
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- CN104171772A CN104171772A CN201410328604.9A CN201410328604A CN104171772A CN 104171772 A CN104171772 A CN 104171772A CN 201410328604 A CN201410328604 A CN 201410328604A CN 104171772 A CN104171772 A CN 104171772A
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- buccal tablet
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- 238000004519 manufacturing process Methods 0.000 title abstract 5
- 239000000463 material Substances 0.000 claims abstract description 61
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- 238000000855 fermentation Methods 0.000 claims description 6
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- CHHHXKFHOYLYRE-UHFFFAOYSA-M 2,4-Hexadienoic acid, potassium salt (1:1), (2E,4E)- Chemical compound [K+].CC=CC=CC([O-])=O CHHHXKFHOYLYRE-UHFFFAOYSA-M 0.000 claims description 3
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- 238000004140 cleaning Methods 0.000 abstract 1
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- 235000007340 Hordeum vulgare Nutrition 0.000 description 1
- AGPKZVBTJJNPAG-WHFBIAKZSA-N L-isoleucine Chemical compound CC[C@H](C)[C@H](N)C(O)=O AGPKZVBTJJNPAG-WHFBIAKZSA-N 0.000 description 1
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- KZSNJWFQEVHDMF-BYPYZUCNSA-N L-valine Chemical compound CC(C)[C@H](N)C(O)=O KZSNJWFQEVHDMF-BYPYZUCNSA-N 0.000 description 1
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- 241000195474 Sargassum Species 0.000 description 1
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- 238000010521 absorption reaction Methods 0.000 description 1
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- ODKSFYDXXFIFQN-UHFFFAOYSA-N arginine Natural products OC(=O)C(N)CCCNC(N)=N ODKSFYDXXFIFQN-UHFFFAOYSA-N 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
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- 229910052802 copper Inorganic materials 0.000 description 1
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- 239000003797 essential amino acid Substances 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/28—Tabletting; Making food bars by compression of a dry powdered mixture
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention provides a production method of a sargassum fusiforme lozenge for oral administration. The production method comprises the following steps: (1) soaking and cleaning; (2) steaming, namely taking out and draining the soaked materials and steaming in a steamer; (3) performing vacuum drying; (4) screening, namely screening the materials by use of a vibrating screen, separating out buds, spikes and stems, removing the stems, and keeping the buds and the spikes; (5) crushing, namely crushing the screened materials by use of a crushing machine; (6) performing acid pickling for arsenic removal, namely soaking the crushed materials in a citric acid aqueous solution; (7) performing tablet forming, namely filtering the mixed solution after acid pickling to obtain a sargassum fusiforme slurry, stirring and mixing the sargassum fusiforme slurry with accessories, and then pelletizing, drying and tableting to obtain the lozenge for oral administration. The production method of the sargassum fusiforme lozenge for oral administration has the beneficial effects that the unique flavor of the sargassum fusiforme is remained, the purity of the active ingredient of the sargassum fusiforme is improved, the lozenge is convenient to eat, low in bacterium content, and healthy and safe, and the production process is reasonable, capable of removing impurities and keeping the content of the active ingredient of the product stable.
Description
Technical field
The present invention relates to food deep processing field, specifically refer to a kind of sheep dish oral buccal tablet processing method of dwelling.
Background technology
The sheep style of cooking Phaeophyta Sargassaceae Sargassum plant that dwells, the beautiful grass of another name, sea grass hexagonal dish, be called again extra large barley, deer horn point etc., it is a kind of shallow sea beachhead algae that economize in Liaoning, Shandong, Fujian, Zhejiang etc. that is distributed in, the sheep various trace elements that dish contains needed by human of dwelling, carry out semi-quantitative analysis by spectroscopic methodology, surperficial sheep dwells in dish and contains 14 kinds of trace elements, content (× 10
-6) be Na 8600, K 2800~8600, Fe 2800~8600, Ca 2800, Si 2800~8600, Mg 280~860, P 860, Sr 280~860, Mn 8.6, Cu 0.28, Al 86, Zn 8.6, V 2.8, Ti 28~86, and some of them trace element (as Fe, Cu, Mn etc.) there is some physiologically active, the biochemistry that participates in some enzyme, hormone and vitamin in body is synthetic, affects the eubolism of body.The sheep 18 kinds of important amino acids that dish contains needed by human body of dwelling, comprise 8 kinds of essential amino acids that human body can not synthesize, wherein threonine (0.63%), valine (0.90%), isoleucine (0.68%), leucine (1.12%), arginine (0.63%) and lysine (0.68%) content are all quite high, amino acid total content reaches 13.18%, protein determination result shows, protein content is 9.63%~15.69%, and therefore the sheep dish of dwelling has higher nutritive value.The Hijiki polysaccharide (SFPS) that sheep dwells in the full algae water extract of dish mainly comprises algal polysaccharide sulfate, alginic acid and laminaran, show according to the result of study of health professional technical college of University Of Ningbo basic courses department's Pharmacology Lab and Pharmacy of the People's Hospital of Quzhou City, the sheep dish active ingredient of dwelling has hypoglycemic, reducing blood lipid, lifting immunity of organisms and eliminates in body the effects such as superoxide ion.
Although sheep dwells, dish has many beneficial effects, after dish dries but the sheep that fish in coastal waters dwells, contain a large amount of impurity, for example dust, metal dust, sandstone etc., in conventional art, mostly choose by artificial, after processing, still have impurity residual, dried sargassum fusiforme directly eats and has certain potential safety hazard, the sheep dish of dwelling has unique smell, the smell of this uniqueness is that a lot of sheep dish fan of dwelling makes earnest efforts, not only retain dwell dish peculiar flavour but also can improve the dwell oral buccal tablet of dish degree of purity of sheep of sheep if can be processed into, can greatly reduce and take in the risk of objectionable impurities and improve the dwell absorption efficiency of dish nutritional labeling of sheep.
Summary of the invention
The present invention is directed to above problem, a kind of sheep dish oral buccal tablet processing method of dwelling is provided.
Goal of the invention of the present invention realizes by following scheme: the sheep dish oral buccal tablet processing method of dwelling, comprises the following steps:
(1) soaking and washing, is placed in clear water by the sheep dish material of dwelling, and washes away material salt surfactant and silt, clear water and the sheep dish weight ratio 1: 3~5 of dwelling, soak time 2~3h;
(2) boiling, pulls the material after soaking to drain out and puts into steamer and carry out boiling, 100~120 DEG C of boiling temperatures, digestion time 2~3h;
(3) vacuum drying, puts into closed container heat drying simultaneously vacuumizing, and container inner pressure remains on below 700Pa, drying time 40~50min, after completing, material water ratio is below 15%;
(4) screening, screens material by vibratory sieve, and vibration grit number 30~40 orders, separate and remove bar stem by bud fringe with bar stem, retain bud fringe;
(5) pulverize, by pulverizer, the material after screening is pulverized, make material particular diameter be less than 3mm;
(6) pickling dearsenification, is placed in aqueous citric acid solution by the material after pulverizing and soaks, aqueous citric acid solution pH value 2~3, soak time 4~5h;
(7) tablet is shaped, mixed liquor after pickling is filtered and obtains the sheep puree liquid of dwelling, sheep is dwelt, and puree liquid and auxiliary material are uniformly mixed rear granulation, dry and compressing tablet makes oral buccal tablet, and wherein auxiliary material at least comprises a kind of of soluble starch and following composition or their combination: rock sugar, honey, Aspartame, potassium sorbate, hawthorn powder, peppermint, citric acid, dextrin, sodium carboxymethylcellulose.
Further, auxiliary material accounts for 30%~50% of the gross weight that stirs the mixture.
Further, auxiliary material comprises following weight portion: rock sugar 7%~8%, honey 5%~7%, Aspartame 0.3%~0.5%, hawthorn powder 4%~8%, peppermint 0.01%~0.16%.
Further, in auxiliary material, also comprise following weight portion: citric acid 0.5%~0.6%, soluble starch 5%~15%, dextrin 7%~8%, sodium carboxymethylcellulose 0.6%~0.8%.
Further, in step (7), whipping process completes by vacuum cut mixer, mixing time 20~30min.
Further, step (1) completes in fermentation vat, is also provided with material stirring mechanism in fermentation vat, and rabbling mechanism comprises rotating shaft, stirring vane and driving mechanism, in upset whipping process, material is separated with impurity.
Further, in step (3), the temperature of heat drying is 120~140 DEG C.
Further, in step (3), closed container has interlayer, has circulation pressurized heat steam in interlayer.
Further, in step (5), also has separating twice step (5-1): material particular diameter is down to 0.1~0.3mm.
Further, also choose in advance before step (4-0) in step (4): the impurity that aberration in material is greater than to preset value by image recognition technology is removed in material conveying process.
Beneficial effect of the present invention is: retain the dwell exclusive local flavor of dish improve the sheep dish active ingredient degree of purity of dwelling, instant of sheep; Bacterial content is low, healthy and safe; Processing procedure is reasonable, effectively removes impurity and makes product active constituent content stable.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described:
Embodiment 1
The sheep dish oral buccal tablet processing method of dwelling, comprises the following steps: (1) soaking and washing, the sheep dish material of dwelling is placed in to clear water, and wash away material salt surfactant and silt, dwell dish weight ratio 1: 3 of clear water and sheep, soak time 2h; (2) boiling, pulls the material after soaking to drain out and puts into steamer and carry out boiling, 100 DEG C of boiling temperatures, digestion time 2h; (3) vacuum drying, puts into closed container heat drying and vacuumizes simultaneously, and container inner pressure remains on 700Pa following (preferably 600Pa), and drying time, 40min, recorded material water ratio 13% after completing; (4) screening, screens material by vibratory sieve, and vibration grit number 30 orders, separate and remove bar stem by bud fringe with bar stem, retain bud fringe; (5) pulverize, by pulverizer, the material after screening is pulverized, make material particular diameter be less than 3mm; (6) pickling dearsenification, is placed in aqueous citric acid solution by the material after pulverizing and soaks, aqueous citric acid solution pH value 2, soak time 4h; (7) tablet is shaped, mixed liquor after pickling is filtered and obtains the sheep puree liquid of dwelling, sheep is dwelt, and puree liquid and auxiliary material are uniformly mixed rear granulation, dry and compressing tablet makes oral buccal tablet, and wherein auxiliary material at least comprises a kind of of soluble starch and following composition or their combination: rock sugar, honey, Aspartame, potassium sorbate, hawthorn powder, peppermint, citric acid, dextrin, sodium carboxymethylcellulose.
In the present embodiment, auxiliary material accounts for 30%~50% of the gross weight that stirs the mixture.The auxiliary material of the present embodiment comprises following weight portion: rock sugar 7%~8%, honey 5%~7%, Aspartame 0.3%~0.5%, hawthorn powder 4%~8%, peppermint 0.01%~0.16%.Consider interpolation according to final finished grade.
For improving stirring efficiency, in step (7), whipping process completes by vacuum cut mixer, mixing time 20~30min.
For further improving and soak effect, step (1) completes in fermentation vat, is also provided with material stirring mechanism in fermentation vat, and rabbling mechanism comprises rotating shaft, stirring vane and driving mechanism, in upset whipping process, material is separated with impurity.
In step (3), the temperature of heat drying is 120~140 DEG C, for ensureing bactericidal effect and saving the energy, and preferably 130 DEG C.In step (3), closed container has interlayer, has circulation pressurized heat steam in interlayer.In step (5), also has separating twice step (5-1): material particular diameter is down to 0.1~0.3mm.Also choose in advance before step (4-0) in step (4): the impurity that aberration in material is greater than to preset value by image recognition technology is removed in material conveying process.
Embodiment 2-6
The each step relevant parameter of embodiment 2-6 refers to table 1.
Table 1
For food bacteria containing amount GB require reach below 100cfu/g, this technique make sheep dwell dish material all far below GB allow bacteria containing amount.And material active ingredient and aforementioned result of study are basically identical before tablet is shaped.
In the auxiliary material that embodiment 2-6 chooses, also comprise following weight portion: citric acid 0.5%~0.6%, soluble starch 5%~15%, dextrin 7%~8%, sodium carboxymethylcellulose 0.6%~0.8%, consider interpolation according to product grade, the auxiliary material of this scope can retain exclusive local flavor, can improve again mouthfeel, improve the physical behavior of final oral buccal tablet, be suitable for long-term containing clothes.
Embodiment 7-11
The each step relevant parameter of embodiment 7-11 refers to table 2.
Table 2
From above table, vacuum drying pressure and vacuum drying temperature are comparatively remarkable on bacteria containing amount impact, and the dish active constituent content of dwelling of the sheep in embodiment 7-11 slightly reduces than embodiment 2-6.
Although the present invention is described by reference to preferred embodiment,, those of ordinary skill in the art should understand, and can be not limited to the description of above-described embodiment, in the scope of claims, can make the various variations in form and details.
Claims (10)
1. the sheep dish oral buccal tablet processing method of dwelling, is characterized in that comprising the following steps:
(1) soaking and washing, is placed in clear water by the sheep dish material of dwelling, and washes away material salt surfactant and silt, clear water and the sheep dish weight ratio 1: 3~5 of dwelling, soak time 2~3h;
(2) boiling, pulls the material after soaking to drain out and puts into steamer and carry out boiling, 100~120 DEG C of boiling temperatures, digestion time 2~3h;
(3) vacuum drying, puts into closed container heat drying simultaneously vacuumizing, and container inner pressure remains on below 700Pa, drying time 40~50min, after completing, material water ratio is below 15%;
(4) screening, screens material by vibratory sieve, and vibration grit number 30~40 orders, separate and remove bar stem by bud fringe with bar stem, retain bud fringe;
(5) pulverize, by pulverizer, the material after screening is pulverized, make material particular diameter be less than 3mm;
(6) pickling dearsenification, is placed in aqueous citric acid solution by the material after pulverizing and soaks, aqueous citric acid solution pH value 2~3, soak time 4~5h;
(7) tablet is shaped, mixed liquor after pickling is filtered and obtains the sheep puree liquid of dwelling, sheep is dwelt, and puree liquid and auxiliary material are uniformly mixed rear granulation, dry and compressing tablet makes oral buccal tablet, and wherein auxiliary material at least comprises a kind of of soluble starch and following composition or their combination: rock sugar, honey, Aspartame, potassium sorbate, hawthorn powder, peppermint, citric acid, dextrin, sodium carboxymethylcellulose.
2. the sheep according to claim 1 dish oral buccal tablet processing method of dwelling, is characterized in that auxiliary material accounts for 30%~50% of the gross weight that stirs the mixture.
3. the sheep according to claim 1 dish oral buccal tablet processing method of dwelling, is characterized in that: auxiliary material comprises following weight portion: rock sugar 7%~8%, honey 5%~7%, Aspartame 0.3%~0.5%, hawthorn powder 4%~8%, peppermint 0.01%~0.16%.
4. the sheep according to claim 1 dish oral buccal tablet processing method of dwelling, is characterized in that also comprising in auxiliary material following weight portion: citric acid 0.5%~0.6%, soluble starch 5%~15%, dextrin 7%~8%, sodium carboxymethylcellulose 0.6%~0.8%.
5. the sheep according to claim 1 dish oral buccal tablet processing method of dwelling, is characterized in that: in step (7), whipping process completes by vacuum cut mixer, mixing time 20~30min.
6. the sheep according to claim 1 dish oral buccal tablet processing method of dwelling, it is characterized in that: step (1) completes in fermentation vat, in fermentation vat, be also provided with material stirring mechanism, rabbling mechanism comprises rotating shaft, stirring vane and driving mechanism, in upset whipping process, material is separated with impurity.
7. the sheep according to claim 1 dish oral buccal tablet processing method of dwelling, is characterized in that: in step (3), the temperature of heat drying is 120~140 DEG C.
8. the sheep according to claim 7 dish oral buccal tablet processing method of dwelling, is characterized in that: in step (3), closed container has interlayer, has circulation pressurized heat steam in interlayer.
9. the sheep according to claim 1 dish oral buccal tablet processing method of dwelling, is characterized in that: in step (5), also have separating twice step (5-1): material particular diameter is down to 0.1~0.3mm.
10. the sheep according to claim 1 dish oral buccal tablet processing method of dwelling, is characterized in that: also choose in advance before step (4-0) in step (4): the impurity that aberration in material is greater than to preset value by image recognition technology is removed in material conveying process.
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