Summary of the invention
The technical problem to be solved in the present invention, be to provide a kind of tunnel cable fault inspection system, this system can be carried out unmanned tour, time saving and energy saving automatically to the cable in tunnel, and can find in time that appearance is damaged, the cable coming off is opened, opened to jig, and process in time, guarantee traffic safety;
Another object of the present invention, is to provide a kind of tunnel cable fault method for inspecting that utilizes above-mentioned cruising inspection system to realize.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is:
A tunnel cable fault inspection system, it comprises
Automatically the inspection car moving, on described inspection car, be installed with the control module of the Master Control Center wireless connections of pulpit, for information acquisition unit that tunnel inner cable is patrolled and examined, be used to information acquisition unit that the lighting unit of illumination is provided, and for the power supply unit of electric energy is provided, the signal input part of the signal output part connection control unit of described information acquisition unit, power supply unit is the power end of connection control unit, information acquisition unit, lighting unit respectively; It also comprises the positioning unit for inspection car is positioned, and described positioning unit is fixedly arranged on the wheel of inspection car, its signal output part connection control unit.
As limitation of the invention: described inspection car comprises headstock and the tailstock, described control module, power supply unit are fixedly arranged in headstock, on the tailstock, be installed with fixed support, described information acquisition unit and lighting unit are fixedly arranged on fixed support, and information acquisition unit is by the control module in connection headstock.
As limitation of the invention further: described information acquisition unit comprises line-scan digital camera, and line-scan digital camera is fixedly arranged on fixed support; Described lighting unit comprises lighting lamp group, and described lighting lamp group is fixedly arranged on fixed support by bracket institution.
As further limiting of the present invention: described information acquisition unit also comprises the adjusting mechanism that line-scan digital camera focal length and shooting angle are adjusted, described adjusting mechanism comprises for adjusting the revolving part of line-scan digital camera shooting angle, and for the range observation part of distance between slotted line array camera and tunnel, be fixedly arranged on the force piece on each camera, described line-scan digital camera is fixedly arranged on fixed support by revolving part, the control signal output terminal of revolving part connection control unit; Described range observation part is fixedly arranged on fixed support, the detection signal input end of its signal output part connection control unit, the control signal output terminal control linkage force piece of control module, the clutch end of force piece is installed with the focusing gear being meshed with the focusing ring setting firmly on line-scan digital camera camera lens, and the light modulation gear being meshed with the aperture ring setting firmly on line-scan digital camera camera lens.
The present invention also provides a kind of tunnel cable fault method for inspecting, and the inspection tour system based on aforesaid tunnel cable fault is realized, and this tunnel cable fault method for inspecting comprises the following steps:
(1) information detects: the information acquisition unit on inspection car carries out image acquisition to the cable in tunnel in real time under the cooperation of lighting unit, and positioning unit detects the positional information of inspection car in real time simultaneously;
(2) information processing: control module receives after the information of information acquisition unit collection and positioning unit, and cable fault information and abort situation are analyzed, stored;
(3) control output: the wireless Master Control Center that sends pulpit to of result that control module obtains analysis, carries out output display to staff.
As the restriction to said method: in described step (), the signal of information acquisition unit collection also comprises line-scan digital camera that range observation part measures in real time and the range information between tunnel wall, and this range information is real-time transmitted to control module.
As the further restriction to said method: in described step (two), information processing is also comprised between line-scan digital camera that control module detects range observation part and tunnel wall distance and self stores different distance interval between line-scan digital camera and tunnel wall and compare, the distance interval range of living in that analysis to measure arrives, the focal length value of corresponding line-scan digital camera in finding between this distance regions.
As the further restriction to said method: also comprise the adjustment of control module to line-scan digital camera focal length in described step (three), the focal length value corresponding according to distance between the line-scan digital camera of storage and tunnel wall that be control module, output control signal is to force piece and rotating mechanism, controlling force piece drives focusing gear and light modulation gear to rotate, and then rotated by focusing gear driven camera lens focusing ring, the rotation of light modulation gear driven camera lens aperture ring, simultaneously, control rotating mechanism is rotated, making line-scan digital camera its focal length value within the scope of image acquisition is the numerical value prestoring in control module.
As the another kind to said method, limit:
Described step (one) is also provided with step (A) before, that is:
(A) unit parts are installed on inspection car, control module is adjusted shooting angle and the focal length of line-scan digital camera in information acquisition unit, manually the reference position of inspection car is demarcated simultaneously;
Step (three) is also provided with step (four) afterwards, that is:
(4) post-processed: staff further adds up according to the result of system automatic analysis, obtains final correct result, and storage.
To sum up, owing to having adopted above-mentioned technical scheme, compared with prior art, obtained technical progress is in the present invention:
(1) tunnel of the present invention cable fault inspection system is provided with the inspection car of automatic operation, on inspection car, be provided with information acquisition unit and lighting unit, without manually entering tunnel, can automatically complete the collection to tunnel inner cable information, the work that simultaneously lighting unit can mating information collecting unit, the image that makes information acquisition unit gather is more clear, and collection result is more accurate;
(2) information acquisition unit of tunnel of the present invention cable fault inspection system is provided with the adjusting mechanism that the focal length of line-scan digital camera and angle are adjusted, can be according to the shooting angle of the width adjustment line-scan digital camera in tunnel and the focal length while taking, guarantee that image that line-scan digital camera photographs is for the most clear;
(3) tunnel of the present invention cable fault inspection system is also provided with positioning unit, can detect in real time the position at inspection car place, and send positional information to control module, and the information detecting by positioning unit can be determined the position of cable fault.
In sum, tunnel of the present invention cable fault inspection system architecture is simple, can be automatically complete to the patrolling and examining of cable without manually entering tunnel, can find in time to see damaged, and the cable that jig is opened, come off, and safeguarding in time, guarantees traffic safety.
The present invention is applicable to the cable in various bridges tunnel to detect.
The present invention is described in further detail below in conjunction with Figure of description and specific embodiment.
Embodiment
embodiment mono-a kind of tunnel cable fault inspection system and corresponding tunnel cable fault method for inspecting
In the present embodiment, tunnel cable fault inspection system reference Fig. 1, it comprises:
(1) inspection car automatically moving, adopts railway to use fuel oil locomotive as inspection car in the present embodiment, F-Zero can reach 80KM/h.As shown in Figure 1, described inspection car comprises headstock 1 and the tailstock 2, on the lower surface of headstock 1 and the tailstock 2, is equipped with wheel.In the present embodiment, headstock 1 is carriage-type structure, and inside is installed with the control module 3 with the Master Control Center wireless connections of pulpit; The tailstock 2 is a flat board, can be used for installing miscellaneous part as mounting seat.
(2) information acquisition unit of tunnel inner cable being patrolled and examined.Information acquisition unit in the present embodiment as shown in Figure 2, comprise the line-scan digital camera 4 that gathers tunnel inner cable image information, described line-scan digital camera 4 is fixedly arranged on the tailstock 2 by fixed support 5, and the image information that isochrone array camera 4 collects sends the control module 3 of headstock 1 interior setting to by circuit.
In order to guarantee that line-scan digital camera 4 can photograph picture clearly, the information acquisition unit of the present embodiment also comprises the adjusting mechanism that the focal length of line-scan digital camera 4 and shooting angle are adjusted, described adjusting mechanism comprises for adjusting the revolving part 6 of line-scan digital camera 4 shooting angle, and for the range observation part 7 of distance between slotted line array camera 4 and tunnel, be fixedly arranged on the force piece 8 on line-scan digital camera 4.Revolving part 6 in the present embodiment adopts rotary head of the prior art, and line-scan digital camera 4 is installed on rotary head, and rotary head is fixedly arranged on revolving part 6, the control of the control signal of rotary head controlled unit 3 outputs simultaneously.
Range observation part in the present embodiment 7 adopts laser range finder of the prior art, is fixedly arranged on respectively the two ends of fixed support 5 with line-scan digital camera 4.The detection signal input end of the signal output part connection control unit 3 of described laser range finder, be that laser range finder in the present embodiment can detect the distance (being the width in tunnel) between inspection car and tunnel wall in real time, and the data that detect are real-time transmitted to control module 3.
Force piece 8 in the present embodiment as shown in Figure 3, adopt micromotor, described micromotor is fixedly arranged on the side of line-scan digital camera 4, the clutch end of micromotor connects micro-reducer 9, in the power output shaft of described micro-reducer 9, be installed with light modulation gear 10 and focusing gear 11, described light modulation gear 10 is meshed with the aperture ring setting firmly on line-scan digital camera 4 camera lenses, and described focusing gear 11 is meshed with the lens focusing ring setting firmly on line-scan digital camera 4 camera lenses.Meanwhile, the control signal that the micromotor reception control unit 3 in embodiment is sent.
(3) be used to information acquisition unit that the lighting unit of illumination is provided.Lighting unit in the present embodiment as shown in Figure 2, comprise two row's lighting lamp group 12, described every group of lighting lamp group 12 forms by 5 LED illuminating lamps, and two groups of lighting lamp group 12 are also fixedly arranged on fixed support 5, in order to guarantee to provide good illuminating effect for line-scan digital camera 4, when arranging, two row's lighting lamp group 12 are fixedly arranged on the fixed support 5 between line-scan digital camera 4 and laser range finder jointly by support 13.
(4) positioning unit for inspection car is positioned, positioning unit in the present embodiment comprises photo electrical tacho generator 14 of the prior art, described photo electrical tacho generator 14 is fixedly arranged on by stationary installation on the axletree of inspection car, and its signal output part is by DISCHARGE PULSES EXTRACTION module connection control unit 3.
As shown in Figure 4, outside the wheel shaft 15 of described inspection car wheel, axle box cover 16 is installed, photo electrical tacho generator 14 is fixedly arranged on axle box cover 16, for the precision that guarantees to detect, described photo electrical tacho generator 14 and wheel shaft 15 coaxial line settings, and rotate with wheel shaft 15.
(5) power supply unit, is used to above-mentioned information acquisition unit, lighting unit, positioning unit that needed electric energy is provided.In the present embodiment, adopt accumulator of the prior art as power supply unit, it is fixedly arranged in headstock 1, and the voltage output end of accumulator is distinguished the power input of link information collecting unit, lighting unit, positioning unit.
In addition, in the control module 3 of the present embodiment, store clear picture data, kilometer post given data, the operating distance data of collection, contrast model database, basic database, these data are all according to drawing by test.
The tunnel cable fault method for inspecting of the present embodiment, relies on aforesaid tunnel cable fault inspection system to realize, and as shown in Figure 5, this tunnel cable fault method for inspecting comprises the following steps:
(A) preliminary work: all parts is assembled according to Fig. 1, the normal unlatching of inspection car enters into behind tunnel, control module 3 control lighting units in headstock 1 are opened, information acquisition unit starts to gather initial value, and control module 3 is adjusted shooting angle and the shooting focal length of line-scan digital camera 4 according to the information gathering.Meanwhile, the staff who is positioned at pulpit inputs the calibration position of the initial kilometer of inspection car.
The concrete control of 3 pairs of line-scan digital cameras 4 of above-mentioned control module is: the parameter value of the line-scan digital camera 4 while storing different distance between line-scan digital camera 4 and tunnel wall in the control module 3 of the present embodiment, for example in the present embodiment, be provided with altogether 19 groups of numerical value, as shown in table 1:
In above-mentioned table 1, camera lens is turned clockwise by 0 degree-90 degree, the focusing ring mark number of teeth, and a number of teeth rotates to be 4.5 degree.As camera is initiated with 0 degree, shooting distance is 1 meter, clear in subject shooting, and camera lens is clockwise by 15 numbers of teeth of 0 degree rotation, and a number of teeth is 4.5 degree, and the anglec of rotation is 67.5 degree, that is: 15*4.5=67.5 so.Control module 3 is adjusted line-scan digital camera 4 by adjusting mechanism according to table 1.
(1) information detects: the information acquisition unit on inspection car carries out image acquisition to the cable in tunnel in real time under the cooperation of lighting unit, and positioning unit detects the positional information of inspection car in real time simultaneously.
In addition, the distance between the laser range finder of information acquisition unit meeting Real-time Collection inspection car and tunnel wall, photo electrical tacho generator 14 can detect the number of turns that wheel turns in real time, and sends the range information detecting to control module 3.
(2) information processing: control module receives after the information of information acquisition unit collection and positioning unit, and cable fault information and abort situation are analyzed, stored;
In this step, being treated to of 3 pairs of information acquisition units of control module: the wheel information that control module 3 line-scan digital camera 4 that reception laser range finder collects in real time and the range information between tunnel wall, photo electrical tacho generator 14 gather, and storage, after storage, the information collecting and the last canned data that gathers are compared, obtain comparison result.Be specially: control module 3 is compared by the information of the tunnel inner cable image information obtaining and the pathway of the cable under normal circumstances model database of self storing, and finds out fault cable; Storage data in basic database in the information and control unit simultaneously photo electrical tacho generator 14 being detected are compared, and determine the cable breaking down, and abort situation, for maintenance provides foundation.
The information processing of 3 pairs of photo electrical tacho generators 14 of control module is: photo electrical tacho generator 14 can detect the number of turns that wheel turns in real time, and the information of detection is real-time transmitted to control module 3, control module 3 can calculate the distance that inspection car travels, the position of demarcating with the initial kilometer of staff's initial input compares the position that can obtain inspection car different time, can be by the location positioning of line-scan digital camera 4 pictures taken.Specifically be calculated as (setting inspection car starts as at the uniform velocity travelling from entering in tunnel):
By formula n=N/ (mT), calculate the operating range of vehicle, wherein n is rotating speed, unit: rev/min; N is institute's meter pulse number (the signal number that laser velocimeter is exported) in the sampling time; T is sampling time, unit: minute; M is the produced pulse number (being often referred to the number of teeth of the code-disc that tests the speed) that often rotates a circle, and m is 60 conventionally, if m=60, in 1 second, pulse number N is exactly rotation speed n so.After the rotation speed n obtaining, can try to achieve speed v=2nR π (R is radius of wheel), and then can be inspection car running time in the hope of operating range S=vt(t).
(3) control output: comprise
1. the wireless Master Control Center that sends pulpit to of result that control module 3 obtains analysis, carries out output display to staff.Because control module 3 can find fault cable, be abort situation, therefore these information sent to after control center, staff can, directly by the situation of seeing tunnel inner cable on display, can know the position of fault cable simultaneously.In addition, control module 3 is interior can also set automatic recognition system, and abort situation is carried out to automatic identification marking, and detailed process is:
Image data is imported to automatic recognition system, and automatic recognition system is first extracted cable pathway profile in the data that gather to occur, contrasts pre-stored cable pathway model bank, as inconsistent with normal cable pathway model, be judged as and have fault (breakage).
2. the control to line-scan digital camera 4: because ground in tunnel is uneven, and width changes at any time, in order to guarantee the shooting effect of line-scan digital camera 4, adjusting mechanism is in real time according to shooting angle and the shooting focal length of the width in tunnel, height control line-scan digital camera 4 under the control of control module 3, and this adjustment is still adjusted according to table 1.For example, when tunnel height broadens, laser range finder sends the range information detecting to control module 3, control module 3 is compared the range information of this collection and last range information, after comparison, judge that the numerical value this time gathering is greater than the last numerical value gathering, can judge that tunnel width broadens, need to tune up the shooting focal length of line-scan digital camera 4, now control module 3 output control signals are to micromotor, make micromotor forward, and then drive camera lens focusing ring to rotate by focusing gear 11, light modulation gear 10 drives the rotation of camera lens aperture ring, final realization tunes up the focal length of line-scan digital camera 4, guarantee the clear of line-scan digital camera 4 photographic images.
(4) post-processed: staff further adds up according to the result of system automatic analysis, obtains final correct result, and storage.
The present embodiment can carry out fast inspection to tunnel inner cable in the situation that not needing staff to enter tunnel, fault cable not only can be detected, the position of fault cable can be detected simultaneously, for staff's maintenance provides reliable basis, guarantee the safety of driving.
embodiment bis-a kind of tunnel cable fault inspection system and corresponding tunnel cable fault method for inspecting
In the present embodiment, tunnel cable fault inspection system reference Fig. 1, it comprises:
(1) inspection car automatically moving, adopts railway to use fuel oil locomotive as inspection car in the present embodiment, F-Zero can reach 80KM/h.As shown in Figure 1, described inspection car comprises headstock 1 and the tailstock 2, on the lower surface of headstock 1 and the tailstock 2, is equipped with wheel.In the present embodiment, headstock 1 is carriage-type structure, and inside is installed with the control module 3 with the Master Control Center wireless connections of pulpit; The tailstock 2 is a flat board, can be used for installing miscellaneous part as mounting seat.
(2) information acquisition unit of tunnel inner cable being patrolled and examined.Information acquisition unit in the present embodiment as shown in Figure 2, comprise the line-scan digital camera 4 that gathers tunnel inner cable image information, described line-scan digital camera 4 is fixedly arranged on the tailstock 2 by fixed support 5, and the image information that isochrone array camera 4 collects sends the control module 3 of headstock 1 interior setting to by circuit.
(3) be used to information acquisition unit that the lighting unit of illumination is provided.Lighting unit in the present embodiment as shown in Figure 2, comprise lighting lamp group 12, described lighting lamp group 12 forms by 5 LED illuminating lamps, and lighting lamp group 12 is also fixedly arranged on fixed support 5, in order to guarantee to provide good illuminating effect for line-scan digital camera 4, when arranging, the present embodiment is provided with altogether two row's lighting lamp group 12 and is fixedly arranged on fixed support 5 by support 13.
(4) positioning unit for inspection car is positioned, positioning unit in the present embodiment comprises photo electrical tacho generator 14 of the prior art, described photo electrical tacho generator 14 is fixedly arranged on by stationary installation on the axletree of inspection car, and its signal output part is by DISCHARGE PULSES EXTRACTION module connection control unit 3.
As shown in Figure 4, outside the wheel shaft 15 of described inspection car wheel, axle box cover 16 is installed, photo electrical tacho generator 14 is fixedly arranged on axle box cover 16, for the precision that guarantees to detect, described photo electrical tacho generator 14 and wheel shaft 15 coaxial line settings, and rotate with wheel shaft 15.
(5) power supply unit, is used to above-mentioned information acquisition unit, lighting unit, positioning unit that needed electric energy is provided.In the present embodiment, adopt accumulator of the prior art as power supply unit, it is fixedly arranged in headstock 1, and the voltage output end of accumulator is distinguished the power input of link information collecting unit, lighting unit, positioning unit.
In addition, in the control module 3 of the present embodiment, store clear picture data, kilometer post given data, the operating distance data of collection, contrast model database, basic database, these data are all according to drawing by test.
The tunnel cable fault method for inspecting of the present embodiment, relies on aforesaid tunnel cable fault inspection system to realize, and as shown in Figure 5, this tunnel cable fault method for inspecting comprises the following steps:
(A) preliminary work: all parts is assembled according to Fig. 1, the normal unlatching of inspection car enters into behind tunnel, control module 3 control lighting units in headstock 1 are opened, information acquisition unit starts to gather initial value, and staff adjusts shooting angle and the shooting focal length of line-scan digital camera 4.Meanwhile, the staff who is positioned at pulpit inputs the calibration position of the initial kilometer of inspection car.
(1) information detects: the information acquisition unit on inspection car carries out image acquisition to the cable in tunnel in real time under the cooperation of lighting unit, and positioning unit detects the positional information of inspection car in real time simultaneously.
In addition, the distance between the laser range finder of information acquisition unit meeting Real-time Collection inspection car and tunnel wall, photo electrical tacho generator can detect the number of turns that wheel turns in real time, and sends the range information detecting to control module 3.
(2) information processing: control module receives after the information of information acquisition unit collection and positioning unit, and cable fault information and abort situation are analyzed, stored.
In this step, the information processing of 3 pairs of photo electrical tacho generators 14 of control module is: 14 of photo electrical tacho generators can detect the number of turns that wheel turns in real time, and the information of detection is real-time transmitted to control module 3, control module 3 can calculate the distance that inspection car travels, the position of demarcating with the initial kilometer of staff's initial input compares the position that can obtain inspection car different time, can be by the location positioning of line-scan digital camera 4 pictures taken.Specifically be calculated as (setting inspection car starts as at the uniform velocity travelling from entering in tunnel):
By formula n=N/ (mT), calculate the operating range of vehicle, wherein n is rotating speed, unit: rev/min; N is institute's meter pulse number (the signal number that laser velocimeter is exported) in the sampling time; T is sampling time, unit: minute; M is the produced pulse number (being often referred to the number of teeth of the code-disc that tests the speed) that often rotates a circle, and m is 60 conventionally, if m=60, in 1 second, pulse number N is exactly rotation speed n so.After the rotation speed n obtaining, can try to achieve speed v=2nR π (R is radius of wheel), and then can be inspection car running time in the hope of operating range S=vt(t).
(3) control output: comprise
1. the wireless Master Control Center that sends pulpit to of result that control module 3 obtains analysis, carries out output display to staff.Because control module 3 can find fault cable, be abort situation, therefore these information sent to after control center, staff can, directly by the situation of seeing tunnel inner cable on display, can know the position of fault cable simultaneously.In addition, control module 3 is interior can also set automatic recognition system, and abort situation is carried out to automatic identification marking, and detailed process is:
Image data is imported to automatic recognition system, and automatic recognition system is first extracted cable pathway profile in the data that gather to occur, contrasts pre-stored cable pathway model bank, as inconsistent with normal cable pathway model, be judged as and have fault (breakage).
(4) post-processed: staff further adds up according to the result of system automatic analysis, obtains final correct result, and storage.
The present embodiment can carry out fast inspection to tunnel inner cable in the situation that not needing staff to enter tunnel, fault cable not only can be detected, the position of fault cable can be detected simultaneously, for staff's maintenance provides reliable basis, guarantee the safety of driving.