CN1041591C - 聚丙烯丝网藻类附着基及加工方法 - Google Patents
聚丙烯丝网藻类附着基及加工方法 Download PDFInfo
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Abstract
本发明涉及的聚丙烯丝网藻类附着基及加工方法,属塑料制品的加工,实际为采用废旧聚丙烯、聚乙烯旧丝进行重新加工应用于藻类养殖的附着基,其特点是采用100%的废旧聚丙烯沙网袋或60—65%的聚丙烯沙网袋与35—40%的聚乙烯旧丝合成,经除杂、拆装(第一次打丝)、第二次打丝、加水湿透,半人工成胚,成胚后合股纺成。
Description
本发明涉及的聚丙烯丝网藻类附着基及加工方法,属塑料制品的加工,实际为采用废旧聚丙烯、聚乙烯旧丝进行重新加工应用于藻类养殖的附着基。
在我国海水藻类人工养殖生产中,长期使用的附着基是用棕树皮中加工出的丝为原料而混合成,用这种棕丝附着基,不耐磨,无拉力,费用高,易折断,使用年限短,不耐高温,在深水大流海区,经受不住大风大浪的冲击,断绳造成的损失相当大,严重制约了向深水大流海区发展,只能在内湾海区养殖,这种传统落后的藻类附着基已完全不适应再延续下去,近年来采用新聚乙烯丝与棕丝混纺和纯聚乙烯附着基,由于聚乙烯丝软性大,与棕丝合用,当棕丝受高温使用,逐渐断丝脱落,使附着基整体紧扣放松,第二年无法使用,纯聚乙烯纺成的附着基,紧扣松紧不好,松了夹不住小苗,使小苗脱苗率加大,紧了在人工夹苗时很困难,损伤小苗根部,影响根部发育,处理较好的使用一年后,第二年紧扣已全部放松,需要重新加工,这样投资大,费用大,影响保苗,损伤小苗,经济效益不高。
本发明的目的旨在改进上述不足,提供一种利用每年海上大面积养殖淘汰下的废聚丙烯网袋、聚乙烯旧丝,经重新加工,再利用到海上养殖的藻类附着基。
为了达到上述目的,本发明是在现有技术的基础上进行改进而实现的,其具有的工艺过程是选料、半人工成胚、成胚后合股纺成,其特点是选料采用海上大面积养殖淘汰下的100%的废旧聚丙烯沙网袋或60-65%聚丙烯沙网袋与35-40%的聚乙烯旧丝合成,利用人工或机械工具将沙网袋上残存的石头、海砾壳、扇贝壳或其它杂质砸碎清除掉,将沙网袋投入到打丝机进行拆袋(第一次打丝)后,重新投入打丝机进行第二次打丝,打丝后加水湿透,进行半人工成胚,成胚后合股纺成。
本发明利用废旧聚丙烯与聚乙烯旧丝重新加工,再利用到海上养殖中去。经试验表明,该附着基无毒性物质,抗磨耐用,拉力强,抗老化性强,费用低,使用年限长,附着基上带的泥沙杂物是良好的肥料,易于小苗抓根和促长。从总体效益看,与棕丝附着基相比,按棕丝三年的亩投入是1968元,而该附着基三年内不需重新加工,亩投入是630元,连续使用三年,每亩投入比棕丝节约资金1338元,是各种海水藻类养殖的理想附着基。
为了更好地理解与实施,下面以实施例说明如下:以山东沿海养殖为例,沿海每年用大批的聚内烯网袋进行自然海区栉孔扇贝、虾夷扇贝的采苗,用1-2年后,就丢掉了,每年约有几千吨被丢掉,变成废物,这些废旧聚内烯网袋因在海上使用1-2年已全无其它毒性物质,把丢在海滩上的废旧聚内烯沙网袋收集在一起,重新加工,再利用,取100%聚丙烯沙网袋,将寄生在沙网袋上的海砾石或留在袋内的各种贝壳等废物,用拖拉机压碎,轻者可采用人工用棒敲打,然后用工具杈筛翻,将杂物除掉,然后输送到打丝机互相撕绞拆袋,因沙网袋在投放海上采苗前,必须用缝纫机缝起来,袋口用绳扎起来,撕绞较费劲,打丝机可采用3-5KW、380V电机,入口通过两个对辊输入辊筒上带铁钉,通过两个对辊挤压,旋转时遇铁钉互相撕纹,辊与辊之间的沙网进行摩擦,将袋拆开,因第一次拆袋打丝不彻底,起毛率低,必须经第二次打丝,二次打丝后加水湿透,打捻,人工用压轮成胚,成胚后,最后合股纺成。
下面以聚丙烯与聚乙烯合成的附着基为例说明如下:
实施例1:选料取60%的聚丙烯旧丝,40%的聚乙烯旧丝;
实施例2:取65%的聚丙烯旧丝,35%的聚乙烯旧丝;
实施例3:取63%的聚丙烯旧丝,37%的聚乙烯旧丝,按上述比例选料以后,经去杂、拆袋(第一次打丝)、第二次打丝、加水湿透、半人工成胚、成胚后合股纺成。
按上面选料纺成的附着基可纺成系列品,系有:
Φ16mm-Φ18mm海带附着基;
Φ20mm-Φ25mm裙带菜附着基;
Φ25mm-Φ35mm羊栖菜附着基;
Φ4mm-Φ8mm海带育苗帘附着基。
因打丝后起毛率高,附着基夹各种藻类即不损伤小苗,苗夹的牢固,而且生产效果非常好。
Claims (3)
1、一种聚丙烯丝网藻类附着基及加工方法,其具有的工艺过程是选料、半人工成胚、成胚后合股纺成,其特征是选料采用海上大面积养殖淘汰下的100%的废旧聚丙烯沙网袋,利用人工或机械工具将沙网袋的残存杂物去杂,经拆袋(第一次打丝)、经第二次打丝,打丝后加水湿透,然后再进行半人工成胚,成胚后合股纺成。
2、一种聚丙烯丝网藻类附着基及加工方法,其具有的工艺过程是选料、半人工成胚、成胚后合股纺成,其特征是选料采用海上大面积养殖淘汰下的60-65%的废旧聚丙烯沙网袋与35-40%的废旧聚乙烯旧丝合成,利用人工或机械工具将沙网袋或旧丝内残存的杂物去杂,经拆袋(第一次打丝)、经第二次打丝,打丝后加水湿透,然后再进行半人工成胚,成胚后合股纺成。
3、按权利要求1、2所述的聚内烯丝网藻类附着基及加工方法,其特征是可纺成直径为16mm-18mm海带附着基,直径为20mm-25mm裙带菜附着基,直径为25mm-35mm羊栖菜附着基,直径为4mm-8mm海带育苗帘附着基。
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Cited By (2)
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US8845975B2 (en) | 2009-12-28 | 2014-09-30 | Dow Technology Investments Llc | Method of controlling the production of silver chloride on a silver catalyst in the production of alkylene oxides |
US9914689B2 (en) | 2011-10-26 | 2018-03-13 | Novomer, Inc. | Process for production of acrylates from epoxides |
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CN101675732B (zh) * | 2008-09-19 | 2012-08-29 | 中国水产科学研究院黄海水产研究所 | 贝类附着基的生态化处理及附苗方法 |
NO328666B1 (no) | 2008-12-30 | 2010-04-19 | Seaweed Energy Solutions As | Baerer for dyrking av makroalger i sjo og et arrangement for utsetting av slike baerere |
CN111642438B (zh) * | 2020-05-09 | 2021-12-10 | 中国水产科学研究院东海水产研究所 | 一种防海藻附着圆柱形吊笼制备方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1003991B (zh) * | 1985-09-09 | 1989-04-26 | 莫斯科公司 | 拖缆导缆器 |
CN1098246A (zh) * | 1993-08-02 | 1995-02-08 | 四川大学 | 螺旋藻生产的新方法及其装置 |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN1003991B (zh) * | 1985-09-09 | 1989-04-26 | 莫斯科公司 | 拖缆导缆器 |
CN1098246A (zh) * | 1993-08-02 | 1995-02-08 | 四川大学 | 螺旋藻生产的新方法及其装置 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8845975B2 (en) | 2009-12-28 | 2014-09-30 | Dow Technology Investments Llc | Method of controlling the production of silver chloride on a silver catalyst in the production of alkylene oxides |
US9914689B2 (en) | 2011-10-26 | 2018-03-13 | Novomer, Inc. | Process for production of acrylates from epoxides |
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CN1132275A (zh) | 1996-10-02 |
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