CN104155919B - Bearing ring processing control method - Google Patents
Bearing ring processing control method Download PDFInfo
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- CN104155919B CN104155919B CN201410391013.6A CN201410391013A CN104155919B CN 104155919 B CN104155919 B CN 104155919B CN 201410391013 A CN201410391013 A CN 201410391013A CN 104155919 B CN104155919 B CN 104155919B
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Abstract
The present invention processes different structure for prior art、Need to regroup for its structure during the bearing ring of specification、Adjustment processing control procedure，So that the big deficiency of workload during processing bearing ring，A kind of general bearing ring processing control method is provided，The method is，Structure according to bearing ring、The shape of working position and required processing determines the quantity of required cutter，So that it is determined that the quantity and priority sequence of movement of planker and slide plate，Classification is carried out by the quantity and priority sequence of movement of planker and slide plate and develops machining code，Each machining code constitutes the processing control procedure of complete set，According to the different working positions code corresponding with shape selection，It is sequentially completed the processing to each position of bearing ring，When being processed to the bearing ring of different structure using this method，Can different machining codes be selected according to the design feature of bearing itself to select corresponding control program，Make process simple、Easy，Improve operating efficiency.
Description
Technical field
The present invention relates to a kind of bearing ring processing control method, the particularly processing control method of miniature bearing lasso.
Background technology
Bearing ring is the critical piece of bearing inner race and outer ring, has generally been designed with ditch in its inner ring or outer peripheral surface
Road, dustproof groove and chamfering etc..Its structure often has change.Control program currently without a unified standardization is processing
Bearing ring, and processing control procedure is designed temporarily according to the concrete structure of bearing ring, so, when bearing ring structure difference
Or during specification difference, need to redesign different processing control procedures, this just brings inconvenience to machining control work, increases
Workload.
Content of the invention
The purpose of the present invention is needed to tie for which during for prior art processing different structure, the bearing ring of specification
Structure is regrouped, adjusts processing control procedure so that the big deficiency of workload during processing bearing ring, there is provided a kind of general
Bearing ring processing control method.
The purpose of the present invention is achieved through the following technical solutions：
A kind of bearing ring processing control method, the shape of structure, working position and required processing according to bearing ring
The quantity of cutter needed for determining, so that it is determined that the quantity and priority sequence of movement of planker and slide plate, by planker and the quantity of slide plate
Classification is carried out with priority sequence of movement and develops machining code, each machining code constitutes the processing control procedure of complete set, according to
The different working positions code corresponding with shape selection, is sequentially completed the processing to each position of bearing ring；Described adds
Work control program is divided into single planker control program, double planker control programs, when the operation that is processed needs single planker to process, enters
Enter single planker control program, when the operation that is processed needs double plankers to be processed, enter into double planker control programs, described
Double planker control programs include that two control program of one control program of planker and planker, described single planker control program press planker
One control program is run, and described one control program of planker is identical with described two control program of planker, and described planker one is controlled
By whetheing there is, whether slide plate one, slide plate one and planker one link processing procedure sequence, whether slide plate one first moves, whether one anteposition of planker has time delay
Carry out permutation and combination, by permutation and combination after each program be arranged to the different machining codes, each machining code is to having
Without slide plate, slide plate whether single action, whether slide plate is advanced, whether single action and planker have anteposition time delay to be judged to planker, according to
The output control slide plate of judgement, the action of planker are so as to completing the processing to workpiece；When entering double planker control programs, by planker
One and the sequence of movement of planker two form different programs, be arranged to different machining codes, to planker one, planker two be while
Action or priority action are judged, by the priority sequence of movement that judged result controls planker one and planker two, so as to complete
Processing to workpiece；
Further, described processing control procedure is made up of following planker control machining code, under corresponding code
Corresponding output as follows：
A, single planker, first dynamic, one anteposition of planker has time delay code slide plate one, linkage, slide plate one：Programmable Logic Controller journey
Sequence makes the following judgment, and controls to state order and carry out action as lower component is pressed：Single planker or double plankers are judged,Singly drag During plate,One control program of planker is entered, is then judged to slide plate one whether there is slide plate, when having slide plate for the moment, to slide plate one, planker
One single-action linkage judged, when linkage, slide plate one is first moved no judge, when slide plate one is first moved, export slide plate one
Enter, when slide plate one enters one anteposition of slide plate, planker one enters while blow, and when reaching one anteposition of planker, whether there is cunning to slide plate one
Plate judged, when having slide plate for the moment, slide plate one is first moved no judge, when slide plate one is first moved, output slide plate one is moved back, and is moved back
To slide plate one in situ when, one anteposition of planker is had no-delay judge, when one anteposition of planker has time delay, planker one is in planker
One anteposition enters line delay, and one anteposition delay arrival time of planker, output planker one are moved back, and cutter is counted, and is closed and is blown, and planker one falls back on planker
Output clip pine during one middle position, when planker one falls back on one original position of planker, circulation primary terminates, and completes adding for this procedure
Work；
B, single planker, there is slide plate one, linkage, planker one first dynamic, the no-delay code of one anteposition of planker：Programmable Logic Controller journey
Sequence makes the following judgment, and controls to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, works as list
During planker, one control program of planker is introduced into, is judged to slide plate one whether there is slide plate, when there is slide plate for the moment, to slide plate one, dragged
One single-action linkage of plate is judged, when linkage, is judged to whether slide plate one first moves, and when planker one is first moved, output is dragged
Plate one enter and blow for cool down cutter and exclude cutting swarf prepare, enter one anteposition of planker when, enter to slide plate one whether there is slide plate
Row judges, when having slide plate for the moment, slide plate one is first moved no judge, when planker one is first moved, to slide plate one, one single action of planker
Linkage is judged, when linkage, output slide plate one enters, and when entering one anteposition of slide plate, in one anteposition time delay of slide plate, time delay is to cunning
Plate one is moved back, slide plate one fall back on slide plate one in situ when, judge to whetheing there is one anteposition time delay of planker, when one anteposition of planker no-delay
When, output planker is moved back, and cutter is counted, and is closed and is blown, and the output clip pine when planker one falls back on one middle position of planker, until planker one is moved back
During to one original position of planker, circulation primary terminates, and complete this procedure is machined into discharging control program；
C, when code be set to single planker, have slide plate one, slide plate one first move, single action, one anteposition of planker have time delay when, can compile
Range controller makes the following judgment, and controls to state order and carry out action as lower component is pressed：Single planker or double plankers are sentenced
Disconnected, one control program of planker is entered when single planker, is judged to slide plate one whether there is slide plate, when having slide plate for the moment, to slide plate
First, one single-action linkage of planker is judged, when single action, then output planker one enters and blows, when entering one anteposition of planker, to cunning
Plate one whether there is slide plate to be judged, when having slide plate for the moment, slide plate one is first moved no judge, when slide plate one is first moved, then defeated
Go out slide plate one to move back, fall back on slide plate one in situ when one anteposition of planker is had no-delay judge, when there is one anteposition time delay of planker,
And planker anteposition delay arrival time, then exporting planker one and move back, cutter is counted, and is closed and is blown, and output when planker one falls back on planker middle position is pressed from both sides
Head pine, when planker one falls back on one original position of planker, circulation primary terminates, and completes the processing of this procedure；
D, single planker, have slide plate one, single action, planker one first to move, the no-delay code of one anteposition of planker, Programmable Logic Controller enters
Row is following to be judged, and controls to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, when single planker
When enter one control program of planker, rightWhether there is slide plate oneJudged, when having slide plate for the moment, slide plate one, one single action of planker are joined
Move and judged, when single action, output planker one enters and blows, when entering one anteposition of planker, rightWhether there is slide plate oneJudged,
When having slide plate for the moment, slide plate one is first moved no judge, when planker one is first moved, slide plate one, one single-action linkage of planker are entered
Row judges, when single action, then output slide plate one is moved back, fall back on slide plate one in situ when, one anteposition of planker is had no-delay judge,
When planker anteposition is no-delay, output planker one is moved back, and cutter is counted, and is closed and is blown, output clip pine when planker one falls back on planker middle position,
When planker one falls back on one original position of planker, circulation primary terminates, and completes the processing of this procedure；
E, single planker, there are time delay code, Programmable Logic Controller to make the following judgment, and control without slide plate one, one anteposition of planker
System such as lower component is pressed and states order and carry out action：Single planker or double plankers are judged, when single planker, rightWhether there is slide plate one
Judged, when without slide plate, for the moment, output planker one enters, and blows, and when planker one arrives one anteposition of planker, slides into slide plate one whether there is
Row judges, when without slide plate for the moment, then one anteposition of planker is had no-delay judge, export when one anteposition of planker has time delay and drag
One anteposition time delay of plate, delay arrival time planker one are moved back, and cutter is counted, and are closed and are blown, output clip pine when planker falls back on planker middle position, directly
When falling back on one original position of planker to planker one, circulation primary terminates, and completes the processing of this procedure；
A, have slide plate two, linkage, slide plate two first move, two anteposition of planker have time delay code：Programmable controller program is carried out
Following judge, and control to state order and carry out action as lower component is pressed：Single planker or double plankers are judged,During double plankers,
Two control program of planker is entered, is then judged to slide plate two whether there is slide plate, when there is slide plate two, single to slide plate two, planker two
Dynamic linkage judged, when linkage, slide plate two is first moved no judge, when slide plate two is first moved, output slide plate two enters, when
When slide plate two enters two anteposition of slide plate, planker two enters while blowing, when reaching two anteposition of planker, whetheing there is slide plate to slide plate two is carried out
Judge, when there is slide plate two, to slide plate two first move no judge, when slide plate two first move when, output slide plate two move back, fall back on slide plate
Two in situ when, two anteposition of planker is had no-delay judge, when two anteposition of planker has time delay, planker two is in two anteposition of planker
Enter line delay, two anteposition delay arrival time of planker, output planker two are moved back, and cutter is counted, and is closed and is blown, and planker two is fallen back in planker two
Position；
B, have slide plate two, linkage, planker two first move, the no-delay code of two anteposition of planker：Programmable controller program is carried out
Following judge, and control to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, when single planker
When, two control program of planker is introduced into, is judged to slide plate two whether there is slide plate, when there is slide plate two, to slide plate two, planker two
Single-action linkage is judged, when linkage, is judged to whether slide plate two first moves, when planker two is first moved, is exported planker two
Enter and blow for cool down cutter and exclude cutting swarf prepare, enter two anteposition of planker when, sentence to slide plate two whether there is slide plate
Disconnected, when there is slide plate two, slide plate two is first moved no judge, when planker two is first moved, to slide plate two, two single-action linkage of planker
Judged, when linkage, output slide plate two enters, and when entering two anteposition of slide plate, in two anteposition time delay of slide plate, time delay is to slide plate two
Move back, when slide plate two falls back on two original position of slide plate, judge to whetheing there is two anteposition time delay of planker, when two anteposition of planker is no-delay,
Output planker two is moved back, and cutter is counted, and is closed and is blown, and planker two falls back on two middle position of planker；
C, when code be provided with slide plate two, slide plate two first move, single action, two anteposition of planker have time delay when, PLC technology
Device makes the following judgment, and controls to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, works as list
Two control program of planker is entered during planker, judged to slide plate two whether there is slide plate, when there is slide plate two, to slide plate two, planker
Two single-action linkages are judged, when single action, then output planker two enters and blows, and when entering two anteposition of planker, slide plate two is had
Judged without slide plate, when there is slide plate two, to slide plate two first move no judge, when slide plate two first move when, then export slide plate
Two move back, fall back on slide plate two in situ when two anteposition of planker is had no-delay judge, when there is two anteposition time delay of planker, and planker
Anteposition delay arrival time, then export planker two and move back, and cutter is counted, and is closed and is blown, and planker two falls back on two middle position of planker；
D, have slide plate two, single action, planker two first move, the no-delay code of two anteposition of planker, Programmable Logic Controller carries out as follows
Judge, and control to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, is entered when single planker
Two control program of planker, judges to slide plate two whether there is slide plate, when there is slide plate two, to slide plate two, two single-action linkage of planker
Judged, when single action, output planker two enters and blows, and when entering two anteposition of planker, sentences to slide plate two whether there is slide plate
Disconnected, when there is slide plate two, slide plate two is first moved no judge, when planker two is first moved, to slide plate two, two single-action linkage of planker
Judged, when single action, then output slide plate two is moved back, fall back on slide plate two in situ when, two anteposition of planker is had and no-delay is sentenced
Disconnected, when planker anteposition is no-delay, output planker two is moved back, and cutter is counted, and is closed and is blown, and planker two falls back on two middle position of planker；
E, there are time delay code, Programmable Logic Controller to make the following judgment, and control such as bottom without slide plate two, two anteposition of planker
Part carries out action by following order：Single planker or double plankers are judged, when single planker, rightWhether there is slide plate twoSentenced
Disconnected, when without slide plate two, output planker two enters, and blows, when planker two arrives two anteposition of planker, rightWhether there is slide plate twoJudged,
When without slide plate two, then two anteposition of planker is had no-delay judge, when two anteposition of planker has time delay output planker two before
Position time delay, delay arrival time planker two are moved back, and cutter is counted, and are closed and are blown, and planker two falls back on two middle position of planker；
F, double plankers, one advanced code of planker：Programmable Logic Controller makes the following judgment, and controls to press such as lower component and state
Order carries out action, and single planker or double plankers are judged, when double plankers, planker one advanced when, be introduced into one control of planker
Code action in the A-E of program setting processed, enters back into two control program of planker and when planker one falls back on planker middle position by front
The situation for stating a-e codes carries out action, when planker two falls back on planker middle position output clip pine, until planker two, planker one all
When falling back on planker original position, circulation primary terminates；
G, double plankers, two advanced code of planker, Programmable Logic Controller make the following judgment, and control to press such as lower component and state
Order carries out action, when double plankers, planker two are advanced, in two control program of advanced planker the aforementioned a-e codes by setting
Code carry out action, enter back into one control program of planker when planker two falls back on planker middle position, and by the aforementioned A-E generations for setting
Code in code carries out action, and when planker one falls back on planker middle position, output clip pine, drags until one planker two of planker all falls back on
When plate is in situ, circulation primary terminates.
H, double planker codes, Programmable Logic Controller make the following judgment, and control as lower component press state order enter action
Make, when double plankers, PLC technology program simultaneously enters two control program of one control program of planker and planker, planker one is by setting
Respective code in fixed aforementioned A-E codes carries out action, and planker two enters action by the code in the aforementioned a-e codes for setting
Make, the output clip pine when planker one and planker two all fall back on planker middle position, until one planker two of planker all falls back on planker original position
When, circulation primary terminates；
Further, before processing to bearing ring, feeding is controlled by feeding control program, is started in equipment
Afterwards, it is sequentially output manipulator feeding and opens and blows material-feeding anteposition and time delay-pass blows that material-chuck is tight and time delay-time delay is moved back to-feeding
Signal, when feeding falls back on feeding original position, carries out planker and selects to enter into described processing control procedure.
When being processed to the bearing ring of different structure using the processing control method of the present invention, can be according to bearing sheet
The design feature of body selects different machining codes to select corresponding control program, makes process simple, easy, improves
While operating efficiency, it is ensured that the crudy of bearing ring, be conducive to the pipe is standardized by PLC technology program
Reason.
Description of the drawings
Fig. 1 .1-1.3 are the processing control method control flow example structure schematic diagram of bearing ring of the present invention,
Fig. 1 .1- Fig. 1 .3 constitute an overall flow figure, carry out blocking mark as mark line with m lines and n lines；
Technological process when Fig. 2 .1-2.4 constitute the processing control method processing bearing inner ring of bearing ring of the present invention is illustrated
Figure；
Technological process when Fig. 3 .1-3.4 constitute the processing control method processing bearing outside collar of bearing ring of the present invention is illustrated
Figure.
Description of reference numerals
In 1- endoporus 2- one 4- of the outer outer dust rings of raceway 3- in one 5- of chamfering, two 6- of outer dust ring in two 7- of chamfering
2 1.1 running orbit of dust ring, one 1.2- running orbits, two 1.3.1 running orbits three in one 10- of dust ring in raceway 8-
1.3.2- four 1.4.1 running orbits of running orbit, five 1.4.2- running orbits, six 2.1- running orbits, seven 2.2- running orbits
Eight 2.3- running orbits, nine 2.4- running orbits ten
Specific embodiment
The present invention is further described with reference to specific embodiment：
The miniature bearing lasso processing control method of the present invention is realized on miniature bearing lasso lathe for machining, the car
Bed includes that left side feeds planker and right side feeding planker.Slide plate can be set on left side feeding planker, on right side feeding planker
Slide plate is may also set up, whether slide plate is set on planker and is determined according to processing technology actual conditions, when slide plate is arranged on planker,
Cutter is arranged on slide plate, is run by slide plate band cutter, and slide plate can drive slide plate action in planker top offset by planker；When
When being not provided with slide plate on planker, cutter is arranged on planker, drives tool motion by planker.It is preferred that left side feed planker or
It is the direction of feed traverse feed planker 21 vertical with lathe spindle 3 to have a planker in right side feeding planker, and another planker is
The oblique feeding planker 22 that direction of feed is inclined with the main shaft 3, the direction of feed of its oblique feeding planker 22 and 3 axis of main shaft
Angle be 15 °～30 °, preferably 20 °.
In machining programming, determine the need for arranging " having slide plate " according to processing technology actual conditions, work as setting
When " having slide plate ", on slide plate, bogey of the planker as slide plate drives skateboarding, slide plate to exist by planker to Cutting tool installation manner
Can move on planker under the driving of its driving means, so as to realizing the feeding of cutter or exiting；When arranging " without slide plate ", point
Two kinds of situations, the first situation are to work as to drive the hydraulic jack of slide plate to share magnetic valve with the hydraulic jack for driving planker and slide
When being fitted without travel switch on plate, then Cutting tool installation manner drives tool motion to realize tool feeding and move back by slide plate on slide plate
Go out, now, on planker, actual installation has slide plate, for no other reason than that the hydraulic cylinder of the hydraulic cylinder and slide plate of planker shares magnetic valve, institute
To be arranged to without slide plate in the controls.
When slide plate is fitted without on planker, planker is driven to drive tool motion to realize tool feeding and move back by hydraulic jack
Go out planker, travel switch is connected with PLC technology by travel switch on planker.
When using equipment, single planker can be only installed, double plankers can be also installed.In order to describe conveniently, when single planker,
No matter planker is referred to as planker one installed in left side or right side, and the slide plate on planker one is referred to as slide plate one, when double plankers, by a left side
The planker of side is referred to as planker one, and the slide plate on planker one is referred to as slide plate one, the planker on right side is referred to as planker two, on planker two
Slide plate is referred to as slide plate two.Each planker is provided with three position signallings, planker original position, planker middle position and planker anteposition, works as planker
Illustrate when being located in situ that planker has fallen back on the home position of planker, explanation planker has fallen back on middle position when planker is located at middle position, when
When planker is located at anteposition, explanation planker has entered planker anteposition, and equally each slide plate is provided with two position signallings, and slide plate is in situ
With slide plate anteposition, when slide plate is located at original position, explanation slide plate has fallen back on slide plate home position, and the explanation when slide plate is located at anteposition is slided
Plate has entered slide plate anteposition.In process, in order to ensure crudy, need to be controlled the quality of cutter, here,
We carry out cutter quality control using the method counted by the access times to cutter, when cutter completes a number of adding
After work number of times, prompting user is forced to change cutter.In this lathe, carry out air blowing using blowning installation to cutter to reduce cutter
The temperature for producing in process, and take away cutting swarf etc..
In the present invention, the shape that need to be processed according to workpiece to be machined and position, the quantity of cutter needed for determining and cutter
Running orbit, so that it is determined that the quantity of planker, slide plate and priority sequence of movement, complete the processing to workpiece.The totality of the processing
Program can be divided into, manipulator feeding control program, one control program of planker, two control program of planker, and concrete each control sequence is as follows：
First, manipulator feeding control program：When loop start condition meets, start button is pressed, Programmable Logic Controller is defeated
Go out manipulator feeding and enter to open to blow material, above expect that material is blown in feeding anteposition time delay, delay arrival time output pass, output clip is tight when blowing material pass
And time delay, delay arrival time output feeding moves back, enters planker and select to judge, when code is set to single planker when manipulator falls back on original position
When, one control program of planker is entered, when code is set to double plankers, planker one, two control program of planker is simultaneously entered；The present age
Code be set to double plankers, planker one advanced when, be introduced into one control program of planker, when planker one falls back on one middle position of planker,
Enter back into two control program of planker；When code is set to double plankers, when planker two is advanced, be introduced into two control program of planker until
When planker two falls back on two middle position of planker, one control program of planker is entered back into.
2nd, one control program of planker, is divided into following five class according to planker one, the combination of slide plate one and sequence of movement,
Namely following five kinds of codes：
A, when code be set to single planker, have slide plate one, linkage, slide plate one first move, one anteposition of planker have time delay when, can compile
Range controller program makes the following judgment, and controls to state order and carry out action as lower component is pressed：When single planker, planker is entered
One control program, then judge to slide plate one whether there is slide plate, when there is slide plate for the moment, slide plate one, one single-action linkage of planker is entered
Row judge, when linkage when, to slide plate one first move no judge, when slide plate one first move when, output slide plate one enter, when slide plate one enters
During to one anteposition of slide plate, planker one enters while blow, and during arrival one anteposition of planker, judges to slide plate one whether there is slide plate, when
Have slide plate for the moment, slide plate one is first moved no judge, when slide plate one is first moved, output slide plate one is moved back, and falls back on slide plate one in situ
When, one anteposition of planker is had no-delay judge, when there is one anteposition of planker to have time delay, planker one is carried out in one anteposition of planker
Time delay, one anteposition delay arrival time of planker, output planker one are moved back, and cutter is counted, and are closed and are blown, and planker one falls back on defeated during one middle position of planker
Go out chuck pine, when planker one falls back on one original position of planker, circulation primary terminates, and completes the processing of this procedure.
B, when code be set to single planker, have slide plate one, linkage, planker one first move, one anteposition of planker no-delay when, can compile
Range controller makes the following judgment, and controls to state order and carry out action as lower component is pressed：When single planker, planker one is introduced into
Control program, judges to slide plate one whether there is slide plate, when there is slide plate for the moment, slide plate one, one single-action linkage of planker is sentenced
Disconnected, when linkage, judge to whether slide plate one first moves, when planker one is first moved, output planker one enters and blows as cooling
Cutter and cutting swarf is excluded when preparing, entering one anteposition of planker, judged to slide plate one whether there is slide plate, when there is slide plate one
When, to slide plate one first move no judge, when planker one first move when, slide plate one, one single-action linkage of planker are judged, work as connection
When dynamic, output slide plate one enters, and when entering one anteposition of slide plate, in one anteposition time delay of slide plate, time delay is moved back to slide plate one, and slide plate one falls back on
When slide plate one is in situ, judge to whetheing there is one anteposition time delay of planker, when one anteposition of planker is no-delay, output planker is moved back, knife
Have and count, close and blow, the output clip pine when planker one falls back on one middle position of planker, when planker one falls back on one original position of planker,
Circulation primary terminates, and complete this procedure is machined into discharging control program.
C, when code be set to single planker, have slide plate one, slide plate one first move, single action, one anteposition of planker have time delay when, can compile
Range controller makes the following judgment, and controls to state order and carry out action as lower component is pressed：Enter planker one to control when single planker
Processing procedure sequence, judge to slide plate one whether there is slide plate, when there is slide plate for the moment, slide plate one, one single-action linkage of planker judged,
When single action, then output planker one enters and blows, and when entering one anteposition of planker, judges to slide plate one whether there is slide plate, when having
Slide plate for the moment, slide plate one is first moved no judge, when slide plate one is first moved, then output slide plate one is moved back, and falls back on slide plate one in situ
When one anteposition of planker is had no-delay judge, when there is one anteposition time delay of planker, and planker anteposition delay arrival time, then export
Planker one is moved back, and cutter is counted, and is closed and is blown, and output clip pine when planker one falls back on planker middle position, until planker one falls back on planker one
When in situ, circulation primary terminates, and completes the processing of this procedure.
D, when code be set to single planker, have slide plate one, single action, planker one first move, one anteposition of planker no-delay, may be programmed
Controller makes the following judgment, and controls to state order and carry out action as lower component is pressed：Enter planker one to control when single planker
Program, judges to slide plate one whether there is slide plate, when there is slide plate for the moment, slide plate one, one single-action linkage of planker is judged, when
During single action, output planker one enters and blows, and when entering one anteposition of planker, judges to slide plate one whether there is slide plate, when there is slide plate
For the moment, to slide plate one first move no judge, when planker one first move when, slide plate one, one single-action linkage of planker are judged, when
During single action, then output slide plate one is moved back, fall back on slide plate one in situ when, one anteposition of planker is had no-delay judge, when before planker
Position is no-delay, and output planker one is moved back, and cutter is counted, and is closed and is blown, and output clip pine when planker one falls back on planker middle position, until planker
One fall back on planker one in situ when, circulation primary terminates, and completes the processing of this procedure.
When E, code are set to single planker, have time delay without slide plate one, one anteposition of planker, Programmable Logic Controller is sentenced as follows
Disconnected, and control to state order and carry out action as lower component is pressed：Judge when single planker, to slide plate one whether there is slide plate, work as nothing
For the moment, output planker one enters slide plate, blows, and when planker one arrives one anteposition of planker, slides into capable judgement to slide plate one whether there is, when without cunning
Plate for the moment, then one anteposition of planker is had no-delay judge, export one anteposition time delay of planker when one anteposition of planker has time delay,
Delay arrival time planker one is moved back, and cutter is counted, and is closed and is blown, and output clip pine when planker falls back on planker middle position, until planker one falls back on
When planker one is in situ, circulation primary terminates, and completes the processing of this procedure.
Three. two control program of planker, because two control program of planker identical with the operating principle that planker one is controlled, so here
Five kind setting codes of planker two control program are only simply included, as follows：
A. code be provided with slide plate two, linkage, slide plate two first move, two anteposition of planker have time delay.
B. code be provided with slide plate two, linkage, planker two first move, two anteposition of planker no-delay.
C. code be provided with slide plate two, slide plate two first move, single action, two anteposition of planker have time delay.
D. code be provided with slide plate two, single action, planker two first move, two anteposition of planker no-delay.
E. code is set to have time delay without before slide plate two, planker two.
4th, when needing double plankers to process, PLC technology program enters double planker control programs, PLC technology program
When working under double planker control programs, the action of planker one and slide plate one, planker two and slide plate two regards the tool of workpiece with coordinating
Depending on body technology, now it is illustrated below：
F, when code be set to double plankers, planker one advanced when, Programmable Logic Controller makes the following judgment, and controls as follows
Part carries out action by following order, when double plankers, planker one advanced when, be introduced into one control program of planker and by set
Code in aforementioned A-E codes carries out action, reenter when planker one falls back on planker middle position into two control program of planker and by
The situation of aforementioned a-e codes carries out action, and the output clip pine when planker two falls back on planker middle position, until planker two, planker one
When all falling back on planker original position, circulation primary terminates.
G, when code is set to double plankers, when planker two is advanced, Programmable Logic Controller makes the following judgment, and controls as follows
Part carries out action by following order, and when double plankers, planker two are advanced, two control program of advanced planker is simultaneously aforementioned by set
Code in a-e codes carries out action, enters back into one control program of planker when planker two falls back on planker middle position, and by setting
Code in aforementioned A-E codes carries out action, and the output clip pine when planker one falls back on planker middle position, until one planker two of planker
When all falling back on planker original position, circulation primary terminates.
H, when code is set to double plankers, Programmable Logic Controller makes the following judgment, and controls to state time as lower component is pressed
Sequence carries out action, and when double plankers, PLC technology program simultaneously enters one control program of planker the feelings by aforementioned A-E codes
Condition carries out action and two control program of planker and carries out action by the code in the a-e codes of aforementioned setting, when planker one and drags
Plate two all falls back on output clip pine when dragging middle position, and when one planker two of planker all falls back on planker original position, circulation primary terminates.
Embodiment 1 is processed to bearing inner ring
, as shown in Fig. 2 .1, final finished is as shown in Fig. 2 .4 for workpiece blank.
Its processing process is divided into four procedures, the first in-car hole 1 of the first procedure, the outer raceway 2 of second operation work car,
Three process in-car chamfering 1 and outer dustproof groove 1, the 4th procedure interior chamfering 26 of the turn-over car other end and outer anti-again
Dirt groove 25.In the car during hole 1, the running orbit 1 of cutter, as shown in Fig. 2 .1, is rhombus, now, slide plate one and planker one
Synchronous, the hydraulic cylinder magnetic valve of the hydraulic cylinder common drive planker of slide plate is driven, and on slide plate, is fitted without travel switch, now
Slide plate one simultaneously drives cutter, code to be therefore set to slide plate 1 without slide plate with planker one,；When the outer raceway 2 of car, the operation of cutter
As shown in Fig. 2 .2, now, planker drives cutter operation for track 2 1.2；In the car chamfering one and outer dustproof groove for the moment, cutter
Four 1.3.2 of running orbit of three 1.3.1 of running orbit and cutter as shown in Fig. 2 .3, at this time, it may be necessary to planker one is distinguished with planker two
Drive cutter operation；When the 4th procedure in-car chamfering two and outer dustproof groove two, five 1.4.1's of running orbit and cutter of cutter
Six 1.4.2 of running orbit is as shown in Fig. 2 .4, at this time, it may be necessary to planker 1 drives cutter to run with planker two respectively；
During processing, then the first procedure selects single planker, has time delay code without slide plate one, one anteposition of planker, by slide plate one
On cutter vehicle endoporus 1, second operation work selects single planker, has time delay code without slide plate one, one anteposition of planker, with planker one
The outer raceway 2 of cutter vehicle, three process selects double plankers, without slide plate one, one anteposition of planker have time delay, slide plate two without slide plate,
When two anteposition of planker has time delay, one advanced code of planker, in-car chamfering one is distinguished with planker one and the cutter on planker two and prevented
Dirt groove one, the 4th procedure select double plankers, have time delay, slide plate two without slide plate, 2 anteposition of planker without slide plate one, one anteposition of planker
When having time delay, planker 1 to select into code, with planker one and the in-car chamfering two of the difference of the cutter on planker two and dustproof groove two.
Embodiment 2 is processed to bearing outside collar
, as shown in Fig. 3 .1, final finished is as shown in Fig. 3 .4 for workpiece blank.
Its processing process is divided into four procedures, first operation endoporus 1 of first car, second operation work in-car raceway again
7, the three process interior chamfering 1 of car one end and interior dustproof groove 1 again, the interior chamfering of the 4th procedure turn-over car other end again
26 and interior dustproof groove 2 10.In first operation endoporus of car, the running orbit 7 2.1 of cutter, as shown in Fig. 3 .1, is rhombus,
At this time, it may be necessary to simultaneously drive cutter to run by slide plate and planker；When raceway in car second operation work, the running orbit eight of cutter
2.2 as shown in Figure 3 .2, at this time, it may be necessary to planker one enters planker anteposition and keeps planker one to enter state, then slide plate one enters, and enters
Slide plate anteposition time delay, time delay are arrived, and slide plate falls back on one original position of slide plate again and again, then planker one is moved back, and complete to drive cutter operation；In car
Three process outer ring chamfering one and outer collar dustproof groove for the moment, the running orbit 9 2.3 of cutter as shown in Fig. 3 .3, at this time, it may be necessary to
Planker drives cutter operation；The chamfering two and during outer collar dustproof groove two in car outer ring, the running orbit 10 of cutter and such as Fig. 3 .4
Shown, at this time, it may be necessary to planker drives cutter operation；
During processing, then the first procedure selects single planker, and without slide plate one, one anteposition of planker has time delay code, by planker band
Cutter vehicle endoporus 1 on dynamic slide plate one, second operation work select single planker, have slide plate one, and planker one is first moved, linked, planker
During the no-delay code of one anteposition, with the outer raceway 2 of cutter vehicle on slide plate one, three process selects single planker, has slide plate one, joins
Dynamic, planker one is first moved, one anteposition of planker no-delay code when, drive two cutters on slide plate one outer chamfering of car simultaneously with planker
One and dustproof groove one, the 4th procedure selects single planker, has slide plate one, and linkage, planker one are first moved, one anteposition of planker no-delay generation
During code, two cutters on slide plate one are driven while the outer chamfering two of car and dustproof groove two with planker one.
Claims (3)
1. a kind of bearing ring processing control method, it is characterised in that structure, working position according to bearing ring and required plus
The shape of work determines the quantity of required cutter, so that it is determined that the quantity and priority sequence of movement of planker and slide plate, by planker and cunning
The quantity of plate and priority sequence of movement carry out classification and develop machining code, and each machining code constitutes the machining control of complete set
Program, according to the different working positions code corresponding with shape selection, is sequentially completed the processing to each position of bearing ring；
Described processing control procedure is divided into single planker control program, double planker control programs, when the operation that is processed needs list
When planker is processed, single planker control program is entered, when the operation that is processed needs double plankers to be processed, enter into double plankers
Control program, described double planker control programs include two control program of one control program of planker and planker, described single planker
Control program presses the operation of one control program of planker, and described one control program of planker is identical with described two control program of planker,
By whetheing there is, whether slide plate one, slide plate one and planker one link described one control program of planker, whether slide plate one first moves, planker one
Whether anteposition has time delay to carry out permutation and combination, by permutation and combination after each program be arranged to the different machining codes, each institute
Machining code is stated to whetheing there is slide plate, slide plate whether single action, whether slide plate is advanced, whether whether single action and planker have anteposition to prolong to planker
Shi Jinhang judges, it is judged that output control slide plate, the action of planker is so as to completing the processing to workpiece；
When entering double planker control programs, different programs are formed by the sequence of movement of planker one and planker two, be arranged to difference
Machining code, be while action or priority action judge to planker one, planker two, control planker one by judged result
With the priority sequence of movement of planker two, so as to complete the processing to workpiece.
2. bearing ring processing control method as claimed in claim 1, it is characterised in that described processing control procedure is by such as
Lower planker control machining code composition, the corresponding output under corresponding code are as follows：
A, single planker, first dynamic, one anteposition of planker has time delay code slide plate one, linkage, slide plate one：Programmable controller program enters
Row is following to be judged, and controls to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, during single planker
One control program of planker is entered, is then judged to slide plate one whether there is slide plate, when having slide plate for the moment, single to slide plate one, planker one
Dynamic linkage judged, when linkage, slide plate one is first moved no judge, when slide plate one is first moved, output slide plate one enters, when
When slide plate one enters one anteposition of slide plate, planker one enters while blowing, when reaching one anteposition of planker, whetheing there is slide plate to slide plate one is carried out
Judge, when having slide plate for the moment, slide plate one is first moved no judge, when slide plate one is first moved, output slide plate one is moved back, and falls back on slide plate
One in situ when, one anteposition of planker is had no-delay judge, when one anteposition of planker has time delay, planker one is in one anteposition of planker
Enter line delay, one anteposition delay arrival time of planker, output planker one are moved back, and cutter is counted, and is closed and is blown, and planker one falls back on one middle position of planker
When output clip pine, until planker one fall back on planker one in situ when, circulation primary terminates, and completes the processing of this procedure；
B, single planker, there is slide plate one, linkage, planker one first dynamic, the no-delay code of one anteposition of planker：Programmable controller program enters
Row is following to be judged, and controls to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, when single planker
When, one control program of planker is introduced into, is judged to slide plate one whether there is slide plate, when having slide plate for the moment, to slide plate one, planker one
Single-action linkage is judged, when linkage, is judged to whether slide plate one first moves, when planker one is first moved, is exported planker one
Enter and blow for cool down cutter and exclude cutting swarf prepare, enter one anteposition of planker when, sentence to slide plate one whether there is slide plate
Disconnected, when having slide plate for the moment, slide plate one is first moved no judge, when planker one is first moved, to slide plate one, one single-action linkage of planker
Judged, when linkage, output slide plate one enters, and when entering one anteposition of slide plate, in one anteposition time delay of slide plate, time delay is to slide plate one
Move back, when slide plate one falls back on one original position of slide plate, judge to whetheing there is one anteposition time delay of planker, when one anteposition of planker is no-delay,
Output planker is moved back, and cutter is counted, and is closed and is blown, and the output clip pine when planker one falls back on one middle position of planker, until planker one falls back on
When planker one is in situ, circulation primary terminates, and complete this procedure is machined into discharging control program；
C, when code be set to single planker, have slide plate one, slide plate one first move, single action, one anteposition of planker have time delay when, programmable control
Device processed makes the following judgment, and controls to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, when
One control program of planker is entered during single planker, is judged to slide plate one whether there is slide plate, when there is slide plate for the moment, to slide plate one, drag
One single-action linkage of plate is judged, when single action, then output planker one enters and blows, when entering one anteposition of planker, to slide plate one
Whether there is slide plate to be judged, when having slide plate for the moment, slide plate one is first moved no judge, when slide plate one is first moved, then output is slided
Plate one is moved back, fall back on slide plate one in situ when one anteposition of planker is had no-delay judge, when there is one anteposition time delay of planker, and drag
Plate anteposition delay arrival time, then export planker one and move back, and cutter is counted, and is closed and is blown, output clip pine when planker one falls back on planker middle position,
When planker one falls back on one original position of planker, circulation primary terminates, and completes the processing of this procedure；
D, single planker, have slide plate one, single action, planker one first to move, the no-delay code of one anteposition of planker, Programmable Logic Controller carry out as
Lower judgement, and control to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, is entered when single planker
Enter one control program of planker, judge to whetheing there is slide plate one, when there is slide plate for the moment, slide plate one, one single-action linkage of planker are entered
Row judges, when single action, output planker one enters and blows, and when entering one anteposition of planker, judges to whetheing there is slide plate one, when having
Slide plate for the moment, slide plate one is first moved no judge, when planker one is first moved, slide plate one, one single-action linkage of planker are sentenced
Disconnected, when single action, then output slide plate one is moved back, fall back on slide plate one in situ when, one anteposition of planker is had no-delay judge, when dragging
Plate anteposition is no-delay, and output planker one is moved back, and cutter is counted, and is closed and is blown, output clip pine when planker one falls back on planker middle position, until
When planker one falls back on one original position of planker, circulation primary terminates, and completes the processing of this procedure；
E, single planker, there are time delay code, Programmable Logic Controller to make the following judgment, and control such as without slide plate one, one anteposition of planker
Lower component carries out action by following order：Single planker or double plankers are judged, is carried out when single planker, to whetheing there is slide plate one
Judge, when without slide plate, for the moment, output planker one enters, and blows, and when planker one arrives one anteposition of planker, sentences to whetheing there is slide plate one
Disconnected, when without slide plate for the moment, then one anteposition of planker is had no-delay judge, export planker one when one anteposition of planker has time delay
Anteposition time delay, delay arrival time planker one are moved back, and cutter is counted, and are closed and are blown, and output clip pine when planker falls back on planker middle position, until dragging
When plate one falls back on one original position of planker, circulation primary terminates, and completes the processing of this procedure；
A, have slide plate two, linkage, slide plate two first move, two anteposition of planker have time delay code：Programmable controller program carries out as follows
Judge, and control to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, during double plankers, is entered
Two control program of planker, then judge to slide plate two whether there is slide plate, when there is slide plate two, slide plate two, two single action of planker is joined
Dynamic judged, when linkage, slide plate two is first moved no judge, when slide plate two is first moved, output slide plate two enters, and works as slide plate
Two when entering two anteposition of slide plate, and planker two enters while blow, and when reaching two anteposition of planker, sentences to slide plate two whether there is slide plate
Disconnected, when there is slide plate two, slide plate two is first moved no judge, when slide plate two is first moved, output slide plate two is moved back, and falls back on slide plate two
When in situ, two anteposition of planker is had no-delay judge, when two anteposition of planker has time delay, planker two enters in two anteposition of planker
Line delay, two anteposition delay arrival time of planker, output planker two are moved back, and cutter is counted, and are closed and are blown, and planker two falls back on two middle position of planker；
B, have slide plate two, linkage, planker two first move, the no-delay code of two anteposition of planker：Programmable controller program carries out as follows
Judge, and control to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, when single planker, first
Two control program of planker is entered, is judged to slide plate two whether there is slide plate, when there is slide plate two, to slide plate two, two single action of planker
Linkage is judged, when linkage, is judged to whether slide plate two first moves, and when planker two is first moved, output planker two enters simultaneously
Blow for cool down cutter and exclude cutting swarf prepare, enter two anteposition of planker when, judge to slide plate two whether there is slide plate, when
When having slide plate two, to slide plate two first move no judge, when planker two first move when, slide plate two, two single-action linkage of planker are carried out
Judge, when linkage, output slide plate two enters, and when entering two anteposition of slide plate, in two anteposition time delay of slide plate, time delay is moved back to slide plate two,
When slide plate two falls back on two original position of slide plate, judge to whetheing there is two anteposition time delay of planker, when two anteposition of planker is no-delay, output
Planker two is moved back, and cutter is counted, and is closed and is blown, and planker two falls back on two middle position of planker；
C, when code be provided with slide plate two, slide plate two first move, single action, two anteposition of planker have time delay when, Programmable Logic Controller enters
Row is following to be judged, and controls to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, when single planker
When enter two control program of planker, judge to slide plate two whether there is slide plate, when there is slide plate two, single to slide plate two, planker two
Dynamic linkage is judged, when single action, then output planker two enters and blows, and when entering two anteposition of planker, whether there is cunning to slide plate two
Plate is judged, when there is slide plate two, to slide plate two first move no judge, when slide plate two first move when, then output slide plate two move back,
Fall back on slide plate two in situ when two anteposition of planker is had no-delay judge, when there is two anteposition time delay of planker, and planker anteposition
Delay arrival time, then export planker two and move back, and cutter is counted, and is closed and is blown, and planker two falls back on two middle position of planker；
D, have slide plate two, single action, planker two first to move, the no-delay code of two anteposition of planker, Programmable Logic Controller makes the following judgment,
And control to state order and carry out action as lower component is pressed：Single planker or double plankers are judged, planker is entered when single planker
Two control programs, judge to slide plate two whether there is slide plate, when there is slide plate two, slide plate two, two single-action linkage of planker are carried out
Judge, when single action, output planker two enters and blows, and when entering two anteposition of planker, judges to slide plate two whether there is slide plate, when
When having slide plate two, to slide plate two first move no judge, when planker two first move when, slide plate two, two single-action linkage of planker are carried out
Judge, when single action, then output slide plate two is moved back, fall back on slide plate two in situ when, two anteposition of planker is had no-delay judge, when
Planker anteposition is no-delay, and output planker two is moved back, and cutter is counted, and is closed and is blown, and planker two falls back on two middle position of planker；
E, there are time delay code, Programmable Logic Controller to make the following judgment without slide plate two, two anteposition of planker, and control lower component such as and press
Following order carry out action：Single planker or double plankers are judged, is judged when single planker, to whetheing there is slide plate two, when
During without slide plate two, output planker two enters, and blows, and when planker two arrives two anteposition of planker, judges to whetheing there is slide plate two, when without cunning
During plate two, then two anteposition of planker is had no-delay judge, when two anteposition of planker has time delay export two anteposition time delay of planker,
Delay arrival time planker two is moved back, and cutter is counted, and is closed and is blown, and planker two falls back on two middle position of planker；
F, double plankers, one advanced code of planker：Programmable Logic Controller makes the following judgment, and controls to press such as lower component and state order
Carry out action, single planker or double plankers judged, when double plankers, planker one advanced when, be introduced into planker one control journey
Code action in the A-E that sequence sets, enters back into two control program of planker and when planker one falls back on planker middle position by aforementioned a-e
The situation of code carries out action, and the output clip pine when planker two falls back on planker middle position, until planker two, planker one all fall back on and drag
When plate is in situ, circulation primary terminates；
G, double plankers, two advanced code of planker, Programmable Logic Controller make the following judgment, and control to press such as lower component and state order
Action is carried out, when double plankers, planker two are advanced, two control program of advanced planker simultaneously presses the generation in the aforementioned a-e codes for setting
Code carries out action, enters back into when planker two falls back on planker middle position in one control program of planker, and the aforementioned A-E codes by setting
Code carry out action, the output clip pine when planker one falls back on planker middle position, until one planker two of planker, all to fall back on planker former
During position, circulation primary terminates；
H, double planker codes, Programmable Logic Controller make the following judgment, and control to state order and carry out action as lower component is pressed, when
During double plankers, PLC technology program simultaneously enters two control program of one control program of planker and planker, before planker one is by setting
Stating the respective code in A-E codes carries out action, and planker two carries out action by the code in the aforementioned a-e codes for setting, when dragging
Output clip pine when plate one and planker two all fall back on planker middle position, when one planker two of planker all falls back on planker original position, circulation
Once terminate.
3. the bearing ring processing control method as described in one of claim 1-2 items, it is characterised in that to bearing ring
Before processing, feeding is controlled by feeding control program, equipment start after, be sequentially output manipulator feeding open blow material-on
Simultaneously the tight simultaneously time delay-time delay of material-chuck is blown to-feeding bounce number in time delay-pass to material anteposition, when feeding falls back on feeding original position, carries out
Planker selects to enter into described processing control procedure.
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| CN110253237B (en) * | 2019-07-24 | 2022-06-03 | 山东蓝宇精密轴承制造有限公司 | Preparation method of bearing inner ring with arc-shaped sealing groove |
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| CN102626886A (en) * | 2012-04-20 | 2012-08-08 | 浙江进泰机械设备有限公司 | Bearing ring turning and cutting feed method |
| CN103567762A (en) * | 2013-10-29 | 2014-02-12 | 芜湖陀曼精机科技有限公司 | Numerical control turning and grinding combined machine tool |
| CN103939477A (en) * | 2014-05-14 | 2014-07-23 | 浙江优特轴承有限公司 | Machining method of assembly line of angular contact ball bearing sleeve ring |
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| CN104155919A (en) | 2014-11-19 |
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