CN104154451A - LED bulb and assembly process for LED bulb - Google Patents
LED bulb and assembly process for LED bulb Download PDFInfo
- Publication number
- CN104154451A CN104154451A CN201410421970.9A CN201410421970A CN104154451A CN 104154451 A CN104154451 A CN 104154451A CN 201410421970 A CN201410421970 A CN 201410421970A CN 104154451 A CN104154451 A CN 104154451A
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- led bulb
- lamp holder
- led
- wick column
- holder base
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- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
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Abstract
The invention discloses an LED bulb and an assembly process for the LED bulb. The assembly process for the LED bulb is carried out according to the following steps that firstly, parts of the LED bulb are preprocessed and assembled and comprise a light-pervious cover (11), a lamp wick column (13), a lamp cap base (14), LED lamp bars (12) and a lamp cap (16); secondly, the lamp wick column (13) is fixed to a corresponding position of the lamp cap base (14); finally, the light-pervious cover (11) is directly installed on the lamp cap base (14). The assembly process for the LED bulb breaks through the manufacturing method and viewpoint of a spherical LED bulb in the conventional sense, the steps of fusing the lamp wick column and the light-pervious cover and injecting inert gas into the light-pervious cover are omitted, the procedures of the assembly process for the LED bulb are simplified, production efficiency is improved, and use cost of the LED bulb is reduced; experimental results show that when the LED bulb assembled through the process is used, heat dissipation efficiency of the LED lamp bars is basically equal to that of an LED bulb produced through an assembly process in the prior art.
Description
Technical field
The present invention relates to bulb technologies field, particularly the packaging technology of a kind of LED bulb and LED bulb.
Background technology
Bulb has many types, be divided into according to the difference of illuminator: osram lamp and LED bulb etc., wherein osram lamp and LED bulb are two kinds of conventional at present bulbs, and because LED bulb has the advantage of energy-saving and emission-reduction, therefore there is the trend that replaces traditional osram lamp.
At present, the production technology of LED bulb is generally continued to use the production technology of traditional osram lamp, first process in advance the related components of assembled LED bulb: diffuser, wick column, lamp holder base, LED lamp bar, lamp holder etc., wherein in above-mentioned technique, the assembling of diffuser, wick column, lamp holder base is carried out according to the following steps:
First LED lamp bar is installed in wick column, again by wick column's fusion and diffuser, then in the hollow tube middle term diffuser of wick column, pass into inert gas, pass into after gas the top encapsulation of hollow tube, then the assembly of diffuser and wick column is installed on lamp holder base.
Can be found out by foregoing description, in prior art, the assembling of diffuser and wick column need be carried out fusion process, to reach the object of encapsulation gas and heat radiation, but generally baking high temperature by fire in diffuser and wick column fuses together both, localized hyperthermia will affect the life-span of the LED lamp bar in wick column, reduce the service life of LED bulb, even destroy LED lamp bar.
And, can only use glass by bulb diffuser and the wick column of above-mentioned processes, can not use other materials, limitation is more intense.
Therefore, how to improve the production technology of LED bulb in prior art, the bulb that uses this production technology to produce can improve the yield rate of product, and technique is fairly simple, reduces the cost of product, is those skilled in that art's technical problems urgently to be resolved hurrily.
Summary of the invention
Object of the present invention is for providing the packaging technology of a kind of LED bulb and LED bulb, and the bulb that uses this production technology to produce can improve the yield rate of product, and technique is fairly simple, reduces the cost of product.
For solving the problems of the technologies described above, the invention provides a kind of packaging technology of LED bulb, the assembling of above-mentioned LED bulb is carried out according to the following steps:
S1, process assembled LED bulb parts in advance, described parts comprise diffuser, wick column, lamp holder base, LED lamp bar, lamp holder;
S2, fixing described wick column are in described lamp holder base relevant position;
S3, directly described printing opacity is installed and is covered on described lamp holder base.
Preferably, between described step S1 and step S2, increase following steps:
S11, by step S1 in advance processing LED lamp bar be assembled in described wick column.
Preferably, between described step S2 and step S3, increase following steps:
S12, by step S1 in advance processing LED lamp bar be assembled in described wick column.
Preferably, between described step S2 and step S3, increase following steps:
The electric elements that S21, installation are connected with described LED lamp bar are in the relevant position of described lamp holder base;
S22, lamp holder is installed on described lamp holder base, and described electric elements are fastened on to the interior volume that described lamp holder and described lamp holder base surround.
Preferably, described diffuser and described wick column are all installed on described lamp holder base by adhesion process or clamping.
Preferably, described diffuser coordinates with described lamp holder base peripheral sealing.
Preferably, described diffuser is light-passing plastic.
The present invention also provides a kind of LED bulb, comprises diffuser, wick column, lamp holder base, LED lamp bar, and described LED bulb is assembled by the packaging technology of the LED bulb described in above-mentioned any one.
In the present invention, in LED bulb mounting process, first wick column is installed on lamp holder base, and then diffuser is directly set with to wick column, be installed on lamp holder base, compared with production technology of the prior art, the packaging technology of LED bulb herein, omit by wick column and diffuser melting and to the step of the inner filling with inert gas of diffuser, directly wick column, diffuser are directly installed on lamp holder base, simplify the process flow for assembling of LED bulb, improve production efficiency, reduced the use cost of LED bulb.
And, experiment showed, the LED bulb assembled by technique of the present invention in use, the radiating efficiency of the LED bulb that the radiating efficiency of LED lamp bar and prior art packaging technology are produced is substantially suitable.That is to say, the packaging technology of the LED bulb in the present invention has been broken manufacture method and the viewpoint of traditional spherical LED bulb, has very important significance.
Brief description of the drawings
Fig. 1 is the flow chart of the packaging technology of LED bulb in a kind of specific embodiment of the present invention;
Fig. 2 is the structural representation of LED bulb in a kind of specific embodiment of the present invention;
Fig. 3 is the flow chart of the packaging technology of LED bulb in an embodiment of the present invention;
Fig. 4 is the flow chart of the packaging technology of LED bulb in the another kind of embodiment of the present invention.
Wherein, in Fig. 2, the one-to-one relationship between component names and Reference numeral is as follows:
Translucent cover 11, LED lamp bar 12, wick column 13, lamp holder base 14, electric elements 15, lamp holder 16.
Detailed description of the invention
Core of the present invention is for providing the packaging technology of a kind of LED bulb and LED bulb, and the bulb that uses this production technology to produce can improve the yield rate of product, and technique is fairly simple, reduces the cost of product.
In order to make those skilled in the art understand better technical scheme of the present invention, below in conjunction with product, method, the drawings and specific embodiments, the present invention is described in further detail.
Please refer to Fig. 1 and Fig. 2, Fig. 1 is the flow chart of the packaging technology of LED bulb in a kind of specific embodiment of the present invention; Fig. 2 is the structural representation of LED bulb in a kind of specific embodiment of the present invention.
In the present invention, the composition parts of LED bulb mainly comprise diffuser 11, wick column 13, lamp holder base 14, LED lamp bar 12, lamp holder 16, electric component, the wherein LED lamp bar 12 high heat conduction glass substrate encapsulation particle of can serving as reasons, thermal conductivity ratio is higher like this, and when LED lamp bar 12 is luminous, lamp bar temperature is also relatively low.The quantity of LED lamp bar 12 can be one, also can be many, and LED lamp bar 12 is installed in wick column 13, can be welded in wick column 13.In addition, electric component is as long as for controlling the 12 luminous work of LED lamp bar, and lamp holder 16 is mainly used in coordinating installation with outside mount pad.
The present invention also provides a kind of packaging technology of LED bulb, and the assembling of above-mentioned LED bulb is carried out according to the following steps:
S1, process the required parts of assembled LED bulb such as diffuser 11, wick column 13, lamp holder base 14, LED lamp bar 12, lamp holder 16 in advance;
S2, fixing described wick column 13 are in the corresponding cooperation position of described lamp holder base 14;
Wick column 13 can be installed on by gluing or snap fit the corresponding cooperation position of lamp holder base 14, and adhesive means is fairly simple, and snap fit is fixing reliable.
S3, directly described diffuser 11 is installed on described lamp holder base 14.
Diffuser 11 can adopt adhesive means with the mounting means of lamp holder base 14, also can adopt snap fit, as long as can meet the requirement while use.
In the present invention, in LED bulb mounting process, first wick column 13 is installed on lamp holder base 14, and then diffuser 11 is directly set with to wick column 13, be installed on lamp holder base 14, compared with production technology of the prior art, the packaging technology of LED bulb herein, omit by wick column 13 and diffuser 11 meltings and to the step of diffuser 11 inner filling with inert gas, directly wick column 13, diffuser 11 are directly installed on lamp holder base 14, simplify the process flow for assembling of LED bulb, improve production efficiency, reduced the use cost of LED bulb.
And, experiment showed, the LED bulb assembled by technique of the present invention in use, the radiating efficiency of the LED bulb that the radiating efficiency of LED lamp bar 12 and prior art packaging technology are produced is substantially suitable.That is to say, the packaging technology of the LED bulb in the present invention has been broken manufacture method and the viewpoint of traditional spherical LED bulb, has very important significance.
For the assembling sequence of other parts, can select according to actual conditions, below provide two kinds of concrete embodiments, the main distinction is the erection sequence difference of LED lamp bar 12, refers to following description.
Please refer to Fig. 3, Fig. 3 is the flow chart of the packaging technology of LED bulb in an embodiment of the present invention.
In a kind of concrete embodiment, between described step S1 and step S2, can increase following steps:
S11, by step S1 in advance processing LED lamp bar 12 be assembled in described wick column 13.
In advance LED lamp bar 12 is assembled in wick column 13, and then the lamp bar being assembled into one is installed on lamp holder base 14 together with wick column 13.Can improve like this packaging efficiency of LED bulb, and LED lamp bar 12 generally can be welded in wick column 13, adopt above assembling mode LED lamp bar 12 welding heats can not affect the quality of connection of wick column 13 and lamp holder base 14.
In the concrete embodiment of another kind, between described step S2 and step S3, can increase following steps:
S12, by step S1 in advance processing LED lamp bar 12 be assembled in described wick column 13.
Please refer to Fig. 4, Fig. 4 is the flow chart of the packaging technology of LED bulb in the another kind of embodiment of the present invention.
In the various embodiments described above, between described step S2 and step S3, can also increase following steps:
The electric elements 15 that S21, installation are connected with described LED lamp bar 12 are in the relevant position of described lamp holder base 14;
S22, lamp holder 16 is installed on described lamp holder base 14, and described electric elements 15 is fastened on to the interior volume that described lamp holder 16 surrounds in described lamp holder base 14.
Certainly, the installation of the assembling of above-mentioned electric elements 15 and lamp holder 16 also can be carried out after step S3.
In the various embodiments described above, diffuser 11 comprises cover body and the reducing of being located at described cover body upper end, and described reducing coordinates with lamp holder base 14 peripheral sealings.
Diffuser 11 in the various embodiments described above can be other materials such as light-passing plastic or glass; Lamp holder 16 can be lamp screw base or bayonet socket.
In addition, because the LED bulb described in above-described embodiment is to be processed by above-mentioned packaging technology, therefore the LED bulb in the present invention also has above-mentioned beneficial effect.
Above the packaging technology of a kind of LED bulb provided by the present invention and LED bulb is described in detail.Applied specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment is just for helping to understand method of the present invention and core concept thereof.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of the claims in the present invention.
Claims (8)
1. a packaging technology for LED bulb, is characterized in that, the assembling of above-mentioned LED bulb is carried out according to the following steps:
S1, process assembled LED bulb parts in advance, described parts comprise diffuser (11), wick column (13), lamp holder base (14), LED lamp bar (12), lamp holder (16);
S2, fixing described wick column (13) are in described lamp holder base (14) relevant position;
S3, directly described diffuser (11) is installed on described lamp holder base (14).
2. the packaging technology of LED bulb as claimed in claim 1, is characterized in that, increases following steps between described step S1 and step S2:
S11, by step S1 in advance processing LED lamp bar (12) be assembled in described wick column (13).
3. the packaging technology of LED bulb as claimed in claim 1, is characterized in that, increases following steps between described step S1 and step S2:
S12, by step S1 in advance processing LED lamp bar (12) be assembled in described wick column (13).
4. the packaging technology of LED bulb as claimed in claim 1, is characterized in that, increases following steps between described step S2 and step S3:
The electric elements (15) that S21, installation are connected with described LED lamp bar (12) are in the relevant position of described lamp holder base (14);
S22, that described lamp holder (16) is installed is upper in described lamp holder base (14), and described electric elements (15) are fastened on to the interior volume that described lamp holder (16) and described lamp holder base (14) surround.
5. the packaging technology of the LED bulb as described in claim 1 to 4 any one, it is characterized in that, described diffuser (11) and described wick column (13) are all installed on described lamp holder base (14) by adhesion process or clamping.
6. the packaging technology of LED bulb as claimed in claim 5, is characterized in that, described diffuser (11) coordinates with described lamp holder base (14) peripheral sealing.
7. the packaging technology of the LED bulb as described in claim 1 to 4 any one, is characterized in that, described diffuser (11) is light-passing plastic.
8. a LED bulb, comprise diffuser (11), wick column (13), lamp holder base (14), LED lamp bar (12), it is characterized in that, described LED bulb is assembled by the packaging technology of the LED bulb described in the claims 1 to 7 any one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410421970.9A CN104154451A (en) | 2014-08-25 | 2014-08-25 | LED bulb and assembly process for LED bulb |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410421970.9A CN104154451A (en) | 2014-08-25 | 2014-08-25 | LED bulb and assembly process for LED bulb |
Publications (1)
| Publication Number | Publication Date |
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| CN104154451A true CN104154451A (en) | 2014-11-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410421970.9A Pending CN104154451A (en) | 2014-08-25 | 2014-08-25 | LED bulb and assembly process for LED bulb |
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| CN (1) | CN104154451A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105179965A (en) * | 2015-08-31 | 2015-12-23 | 安徽福恩光电科技有限公司 | Process for producing LED lamp |
| WO2016029339A1 (en) * | 2014-08-25 | 2016-03-03 | 苏州东山精密制造股份有限公司 | Led bulb and assembly process for led bulb |
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| CN201269434Y (en) * | 2008-10-11 | 2009-07-08 | 杭州恩迪照明科技有限公司 | LED lighting bulb |
| CN201934942U (en) * | 2010-11-09 | 2011-08-17 | 东莞可见优照明电器有限公司 | LED common bulb with heat conducting structure |
| CN203202825U (en) * | 2013-04-24 | 2013-09-18 | 德清新明辉电光源有限公司 | Led lamp |
| CN103547853A (en) * | 2011-05-20 | 2014-01-29 | 松下电器产业株式会社 | Light |
| CN203549432U (en) * | 2011-01-18 | 2014-04-16 | 松下电器产业株式会社 | Bulb-shaped lamp and lighting device |
| CN203628391U (en) * | 2013-12-26 | 2014-06-04 | 南通中润照明电器有限公司 | Automatic closed type LED filament bulb |
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2014
- 2014-08-25 CN CN201410421970.9A patent/CN104154451A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201269434Y (en) * | 2008-10-11 | 2009-07-08 | 杭州恩迪照明科技有限公司 | LED lighting bulb |
| CN201934942U (en) * | 2010-11-09 | 2011-08-17 | 东莞可见优照明电器有限公司 | LED common bulb with heat conducting structure |
| CN203549432U (en) * | 2011-01-18 | 2014-04-16 | 松下电器产业株式会社 | Bulb-shaped lamp and lighting device |
| CN103547853A (en) * | 2011-05-20 | 2014-01-29 | 松下电器产业株式会社 | Light |
| CN203202825U (en) * | 2013-04-24 | 2013-09-18 | 德清新明辉电光源有限公司 | Led lamp |
| CN203628391U (en) * | 2013-12-26 | 2014-06-04 | 南通中润照明电器有限公司 | Automatic closed type LED filament bulb |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016029339A1 (en) * | 2014-08-25 | 2016-03-03 | 苏州东山精密制造股份有限公司 | Led bulb and assembly process for led bulb |
| CN105179965A (en) * | 2015-08-31 | 2015-12-23 | 安徽福恩光电科技有限公司 | Process for producing LED lamp |
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Application publication date: 20141119 |