Suction-type powder feed system
Technical field
The present invention relates to a kind of strength transportation art, particularly suction-type powder feed system, be mainly applicable to dried powder material or granule materials short range and carry.
Background technology
Existing charging system is mainly made up of suction gun, gas-solid separating device, the air power source that is connected with gas-solid separating device, is provided with the feed pipe for UNICOM's suction gun and gas-solid separating device between suction gun and gas-solid separating device.Start after air power source, larger pressure difference of charging system and outside generation, and then extraneous air is mobile from suction gun to gas-solid separating device, produces a wind-force, thereby the powder at suction gun place is drawn into gas-solid separating device through feed pipe, realizes blanking.
In order to prevent that comparatively tiny powder from blowing to air power source from gas-solid separating device, be also provided with a final dusting device being connected with gas-solid separating device on gas-solid separating device side, in final dusting device, be provided with a dust removal and filtration core.Above-mentioned gas-solid separating device bulky, and the dismounting of whole powder feed system and mobile inconvenience, be applicable to long-time fixed position and install and use.In order to solve large this shortcoming of gas-solid separating device volume, China national Department of Intellectual Property announced on February 16th, 2000, notification number is cyclone of 1244447A and the filter for it, and this application is by being arranged on dust removal filter element the overall volume of having dwindled cyclone in cyclone (being the gas-solid separating device in the application).
In addition, the supporting suction gun of existing powder feed system is only applicable to barreled material, feed bin charging or stacking material suction and send, and can not carry out sacked material suction and send, and has certain limitation.Meanwhile, after long-time suction, the dust removal and filtration core in final dusting device is easily blocked, thereby affects the normal use of final dusting device.So, use after a period of time, need to close air power source, take final dusting device apart, blow away crossing the powder covering on filter core.The mode of this cleaning dust wastes time and energy, and need to close air power source, affects the job schedule in whole workshop.In order to address this problem, in existing part powder feed system, be furnished with blowback washing system, this blowback system needs to be equipped with in addition the compressed air sources such as Air compressor, uses pressurized air blowback.Therefore, existing blowback system increases equipment, and overall volume also increases, and cost is larger.
Summary of the invention
The object of the invention is in order to solve that existing suction system can not be drawn the defect of powder lot in bags and a kind of suction-type powder feed system that can draw powder lot in bags of providing.
To achieve these goals, the suction-type powder feed system that the present invention is designed, it comprises air power source, the gas-solid separating device being connected with air power source by connection pipe, be arranged on stay bearing plate and suction gun under gas-solid separating device, the inlet point of described gas-solid separating device is connected with suction gun by feed pipe, the discharging opening of gas-solid separating device is connected with the hopper under stay bearing plate, in gas-solid separating device, be provided with a dust removal filter element, it is characterized in that, described suction gun comprises the spray gun inner core that lower end has the spray gun urceolus of opening and is connected with feed pipe, described spray gun urceolus upper end is enclosed within on spray gun inner core, and the internal diameter of spray gun urceolus is greater than the external diameter of spray gun inner core, between spray gun urceolus and spray gun inner core, form a cavity, be respectively equipped with in spray gun urceolus top and bottom tonifying Qi hole and the charging hole that several are circumferential setting, be provided with in spray gun inner core lower end the material sucking port that several are circumferential array.
Further, for the ease of removing the fine powder on dust removal filter element, it also comprises that one for removing the blowback washing system of fine powder on dust removal filter element, described blowback washing system comprises the air operated reversing valve, the feed check valve that is arranged on gas-solid separating device inlet point place that are arranged between air power source and connecting tube, be arranged on the blowback dust discharge check valve on stay bearing plate and be positioned at stay bearing plate other and with dust-proof water tank that on stay bearing plate, blowback dust discharge check valve is connected; When dedusting, the air in air power source changes direction after air operated reversing valve, air-flow is flowed to gas-solid separating device place from air operated reversing valve, thereby the fine powder on the dust removal filter element in gas-solid separating device is blowed in the hopper under stay bearing plate.
Further, in order to realize the object that starts change-over valve change air flow, described air operated reversing valve comprise valve body and can be in valve body the cylinder actuating mechanism of sway, be equipped with coupled logical gas outlet in the left and right sides of valve body, on gas outlet, be provided with the gas port that is circumferential distribution; Described valve body is provided with a gas access being connected with air power source air extractor duct, a gas vent being connected with air power source admission port and a pipe joint being connected with connecting tube, and described pipe joint is connected between gas access and gas vent and with gas access and gas vent; In valve body, be also provided with left piston and the right piston that can open and close the passage between the passage between gas vent and pipe joint, gas access and pipe joint, described left piston and right piston all join with cylinder actuating mechanism, mobile promotion left piston and right piston by cylinder actuating mechanism move simultaneously, thereby open one of them passage in the passage between passage, gas access and the pipe joint between gas vent and pipe joint, reach the object that changes air-flow direction.
Further, in order to prevent that piston and valve body from impacting relative position excessive and that finely tune two pistons with better and valve seal while laminating; Described cylinder actuating mechanism comprises cylinder and is connected with cylinder and is placed in the piston rod in valve body, described left piston and right piston are all enclosed within on piston rod, be equipped with the screw lock baffle ring for fixing left piston and right piston in the left and right sides of left piston and right piston, described screw lock baffle ring is enclosed within on piston rod, between left piston and screw lock baffle ring, be equipped with recoil spring between right piston and screw lock baffle ring.
Further, in order to prevent that carrying out blowback in system cleans the powder accumulation between feed check valve and gas-solid separating device inlet point when filter core, hinder the flap of feed check valve to be difficult to close, cause powder to be arrived suction gun by blowback, impel powder to enter in atmosphere, described feed check valve comprises check valve valve body and is connected to turnably the flap in check valve valve body, described flap is between check valve valve body and the inlet point of gas-solid separating device, described check valve valve body is downward-sloping, and shape a in an angle between the inlet point of gas-solid separating device, described angle a is between 95 ° ~ 175 °.
Further, in order to reduce the volume of gas-solid separating device and to ensure that gas-solid separating device installing after dust removal filter element also normally blanking, described gas-solid separating device comprises cyclone, is arranged on the coupled logical filter core mounting cylinder in cyclone upper end and lower end, and described dust removal filter element is arranged in filter core mounting cylinder; Described filter core mounting cylinder comprise a lower shell that upper end is cylindrical, lower end is frustum and with the detachable top cover being connected of lower shell, on top cover, be provided with a pipeline for UNICOM's connection pipe.
Further, for the ease of mobile air power source, described air power source and air operated reversing valve are placed on propulsion source dolly.
Compared with prior art, the suction-type powder feed system tool that the present invention obtains has the following advantages:
1, by suction gun being arranged to two parts that socket-connect of spray gun urceolus and spray gun inner core, and on spray gun urceolus, be provided with tonifying Qi hole, thereby in the process of suction, make to produce a larger pressure difference inside and outside the bag of powder lot in bags, pressure difference by pocket toward intermediate compression, powder between pocket and spray gun urceolus is clamp-oned cavity by charging hole the most at last, is siphoned away by spray gun inner core fluidisation.
2, the blowback washing system in the present invention is simple in structure, and cost is low, increases on the original basis some widgets and improves, and changes cost little; After the dust of dust removal filter element accumulation is more, can change original air flow by air operated reversing valve, realize blowback, and then when wind is after gas-solid separating device, the tiny powder on dust removal filter element can be taken away, realize the object of automatic dust removing.
3, the suction gun after improvement not only can be drawn barreled material and heap buildup, is also applicable to very much the absorption to powder in soft bag, can adapt to various suction environment, applies more extensive.
4, between all parts, connect by pipeline, be convenient to dismounting; , blowback washing system is arranged on original parts meanwhile, has increased the volume that uses function but do not increase whole equipment.
5, be provided with feed check valve at the inlet point place of gas-solid separating device, when suction can be met, open gas-solid separating device inlet point, powder is entered in stay bearing plate, can in the time that moving, blowback washing system close again the passage between feed pipe and gas-solid separating device, the tiny powder falling from dust removal filter element can, by blowback to spray gun, not polluted air.
Brief description of the drawings
Fig. 1 is the connection structure schematic diagram of suction-type powder feed system in embodiment;
Fig. 2 is the inner structure schematic diagram of air operated reversing valve in embodiment;
Fig. 3 is the structural representation of suction gun in embodiment;
Fig. 4 is the structural representation of gas-solid separating device and stay bearing plate in embodiment;
Fig. 5 is the connection structure schematic diagram of feed check valve and gas-solid separating device.
In figure: air power source 1, gas-solid separating device 2, feed check valve 21, check valve valve body 211, flap 212, cyclone 22, filter core mounting cylinder 23, lower shell 231, top cover 232, pipeline 233, dust removal filter element 24, electric cabinet 25, suction gun 3, spray gun urceolus 31, tonifying Qi hole 311, charging hole 312, spray gun inner core 32, material sucking port 321, stay bearing plate 4, connecting tube 5, feed pipe 6, air operated reversing valve 7, valve body 71, gas access 711, gas vent 712, pipe joint 713, left piston 72, right piston 73, cylinder 74, piston rod 75, screw lock baffle ring 76, recoil spring 77, gas outlet 78, gas port 781, dust-proof water tank 8, propulsion source dolly 9, switch handle 10, wireless transmission box 11, guardrail 12.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
Embodiment:
The suction-type powder feed system that the present embodiment provides, as shown in Fig. 1-Fig. 4, it comprises air power source 1, the gas-solid separating device 2 being connected with air power source 1 by connection pipe 5, be arranged on stay bearing plate 4 and suction gun 3 under gas-solid separating device 2, the inlet point of described gas-solid separating device 2 is connected with suction gun 3 by feed pipe 6, the discharging opening of gas-solid separating device 2 is connected with the hopper under stay bearing plate 4, in gas-solid separating device 2, be provided with a dust removal filter element 24, it also comprises that one for removing the blowback washing system of fine powder on dust removal filter element 24, described blowback washing system comprises the air operated reversing valve 7 being arranged between air power source 1 and connecting tube 5, be arranged on the feed check valve 21 at gas-solid separating device 2 inlet point places, be arranged on the blowback dust discharge check valve 41 on stay bearing plate 4 and be positioned at stay bearing plate 4 other and with dust-proof water tank 8 that on stay bearing plate 4, blowback dust discharge check valve 41 is connected, described suction gun 3 comprises the spray gun inner core 32 that lower end has the spray gun urceolus 31 of opening and is connected with feed pipe 6, and described spray gun urceolus 31 upper ends are enclosed within on spray gun inner core 32, and the internal diameter of spray gun urceolus 31 is greater than the external diameter of spray gun inner core 32, between spray gun urceolus 31 and spray gun inner core 32, form a cavity, be respectively equipped with several tonifying Qi hole 311 that is circumferential setting and charging holes 312 in spray gun urceolus 31 top and bottom, be provided with in spray gun inner core 32 lower ends the material sucking port 321 that several are circumferential array.
As shown in Figure 2, air operated reversing valve 7 comprises valve body 71 and can, at the cylinder actuating mechanism of valve body 71 interior sway, be equipped with coupled logical gas outlet 78 in the left and right sides of valve body 71, is provided with the gas port 781 that is circumferential distribution on gas outlet 78; Described valve body 71 is provided with a gas access being connected with air power source 1 air extractor duct 711, the gas vent 712 being connected with air power source 1 admission port and the pipe joint 713 being connected with connecting tube 5, and described pipe joint 713 is connected between gas access 711 and gas vent 712 and with gas access 711 and gas vent 712; In valve body 71, be also provided with left piston 72 and the right piston 73 that can open and close the passage between the passage between gas vent 712 and pipe joint 713, gas access 711 and pipe joint 713, described left piston 72 and right piston 73 all join with cylinder actuating mechanism, mobile promotion left piston 72 and right piston 73 by cylinder actuating mechanism move simultaneously, thereby open one of them passage in the passage between passage, gas access 711 and the pipe joint 713 between gas vent 712 and pipe joint 713, reach the object that changes air-flow direction.
Above-mentioned cylinder actuating mechanism comprises cylinder 74 and is connected with cylinder 74 and is placed in the piston rod 75 in valve body 71, described left piston 72 and right piston 73 are all enclosed within on piston rod 75, be equipped with the screw lock baffle ring 76 for fixing left piston 72 and right piston 73 in the left and right sides of left piston 72 and right piston 73, described screw lock baffle ring 76 is enclosed within on piston rod 75, between left piston 72 and screw lock baffle ring 76, be equipped with recoil spring 77 between right piston 73 and screw lock baffle ring 76.
As shown in Figure 4, gas-solid separating device 2 comprises cyclone 22, is arranged on the coupled logical filter core mounting cylinder 23 in cyclone 22 upper ends and lower end, and described dust removal filter element 24 is arranged in filter core mounting cylinder 23; Described filter core mounting cylinder 23 comprise a lower shell that upper end is cylindrical, lower end is frustum 231 and with the detachable top cover 232(being connected of lower shell 231 in the present embodiment, top cover 232 is realized detachable with lower shell 231 by hasp and is connected), on top cover 232, be provided with a pipeline 233 for UNICOM's connection pipe 5.
As shown in Figure 5, in order to prevent that carrying out blowback in system cleans the powder accumulation between feed check valve 21 and gas-solid separating device 2 inlet points when dust removal filter element 24, hinder the flap 212 of feed check valve 21 to be difficult to close, cause powder to be arrived suction gun 3 by blowback, impel powder to enter in atmosphere, described feed check valve 21 comprises check valve valve body 211 and is connected to turnably the flap 212 in check valve valve body 211, described flap 212 is between check valve valve body 211 and the inlet point of gas-solid separating device 2, described check valve valve body 211 is downward-sloping, and shape a in an angle between the inlet point of gas-solid separating device 2, described angle a is between 95 ° ~ 175 °.When installation, feed check valve 21 left ends are connected with the joint of feed pipe 6, and the inlet point of right-hand member and gas-solid separating device 2 is connected by screw.
For the ease of mobile air power source 1, air power source 1 and air operated reversing valve 7 are placed on propulsion source dolly 9.Described propulsion source dolly 9 is mainly made up of vehicle frame and four wheels that are arranged under vehicle frame, is also provided with handle in a side of vehicle frame.
On feed pipe 6, be provided with a switch handle 10 opening and closing for controlling suction gun 3, on gas-solid separating device 2, be provided with an electric cabinet 25, be provided with the wireless transmission box 11 being connected by wireless signal with electric cabinet 25 in switch handle 10 1 sides.
Be described in detail with regard to principle of work and the working process of suction gun in the present embodiment 3 and blowback washing system below:
First, open air power source 1, and the spray gun urceolus 31 of suction gun 3 is inserted in powder lot in bags, then spray gun inner core 32 is inserted to spray gun urceolus 31 internal directs to bottom.When being sucked away with back pocket internal pressure, reduces the powder of spray gun urceolus 31 inside, tonifying Qi hole 311 is mended wind generation suction pocket top is adsorbed on to spray gun urceolus 31 surfaces, form the pocket of a sealing, tonifying Qi hole 311 tonifying Qi deficiencies cause pocket inside and external pressure gap to strengthen, pressure difference is by pocket toward intermediate compression, and the powder between pocket and spray gun urceolus 31 is clamp-oned in the cavity between spray gun urceolus 31 and spray gun inner core 32 by charging hole 312 the most at last.The powder being deposited in cavity is fluidized and siphons away finally by the material sucking port 321 of punishment in advance tube 32.
After powder is siphoned away by suction gun 3, air driven powder enters gas-solid separating device 2 through feed pipe 6 by the feed check valve 21 of opening.Now, most of powder is leaked in the hopper under stay bearing plate 4 with air separation in cyclone 22 inside of gas-solid separating device 2, all the other superfine powders are intercepted by dust removal filter element 24, pure air is through connecting tube 5, enter the pipe joint 713 of air operated reversing valve 7 and gas vent 712(now, the right piston 73 of air operated reversing valve 7 is positioned at left side, passage between pipe joint 713 and gas access 711 is blocked, make air to flow to air power source 1 from gas vent 712, as shown in Figure 2), air in last air power source 1 enters into gas outlet 78(now by gas access 711 again, passage between right piston 73 and gas outlet 78 is connected), and flow in atmosphere from the gas port 781 of gas outlet 78.
In use for some time, dust removal filter element 24 stops up serious, need to clear up.Now, only need control system to 7 one instructions of air operated reversing valve, cylinder actuating mechanism will move right, drive left piston 72 and right piston 73 to move simultaneously, thereby left piston 72 is blocked the passage between pipe joint 713 and gas vent 712, passage between passage and gas access 711 and the pipe joint 713 between gas outlet 78 and the gas vent 712 in left side is connected, make the gas port 781 of outside air through left side gas outlet 78, gas vent 712, after air power source 1, enter gas access 711 and flow to pipe joint 713, finally flow to gas-solid separating device 2 through connecting tube 5.Because dust removal filter element 24 is placed in gas-solid separating device 2, when air flows to gas-solid separating device 2 when interior from connecting tube 5, the superfine powder of dust removal filter element 24 surface adhesion will be blown off and falls in the hopper under stay bearing plate 4.Now, be arranged on blowback dust discharge check valve 41 on stay bearing plate 4 in open mode, superfine powder will enter into and be attached thereto logical dust-proof water tank 8 through blowback dust discharge check valve 41.Finally, the air after dedusting enters into atmosphere.
In blowback process, be arranged on the feed check valve 21 at gas-solid separating device 2 inlet point places in closed condition, prevent from entering into suction gun 3 and entering environment through feed pipe 6 with the air blowback of superfine powder bringing dust pollution.
In the present embodiment, described air power source 1 is high pressure positive blower.Described air operated reversing valve 7 be by be arranged on wireless transmission box 11 on feed pipe 6 to be arranged on electric cabinet transmitted signal on gas-solid separating device 2 (when long during by switch handle 10, wireless transmission box 11 can be received blowback signal), then commutated to cylinder actuating mechanism transmission instruction by control system.In the time of specific works, also can timing blowback be set by electric cabinet panel, the automatic back blow several seconds after the time that system works arranges; Also can pressure difference be set by system and carry out blowback, before and after final dusting filter core, difference of pressure reaches the settings automatic back blow several seconds later.
On stay bearing plate 4, be also provided with pneumatic valve disc (not marking in figure), in the time that system is normally worked, pneumatic valve disc is in opening-wide state, and the powder in gas-solid separating device can leak in hopper via Pneumatic butterfly valve; In hopper, be provided with sensor, in the time that sensor detects in delivery duct that liquid is counter to be poured in hopper, sensor will be thought control system transmitted signal, closes pneumatic valve disc, prevents that liquid from entering in gas-solid separating device 2, damages whole system.
In the present embodiment, in order to increase safety performance, on stay bearing plate 4, be provided with an annular safety barrier 12.
Finally it should be noted that, above embodiment is only in order to illustrate technical scheme of the present invention but not restriction technologies scheme, although applicant has been described in detail the present invention with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, those are modified or are equal to replacement technical scheme of the present invention, and do not depart from aim and the scope of the technical program, all should be encompassed in the middle of claim scope of the present invention.