CN104149162B - Automatic pouring production process for ceramic wine bottle - Google Patents
Automatic pouring production process for ceramic wine bottle Download PDFInfo
- Publication number
- CN104149162B CN104149162B CN201410396587.2A CN201410396587A CN104149162B CN 104149162 B CN104149162 B CN 104149162B CN 201410396587 A CN201410396587 A CN 201410396587A CN 104149162 B CN104149162 B CN 104149162B
- Authority
- CN
- China
- Prior art keywords
- slurry
- mud
- wine bottle
- production
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000000919 ceramic Substances 0.000 title claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000002002 slurry Substances 0.000 claims abstract description 17
- 238000005516 engineering process Methods 0.000 claims abstract description 12
- 238000003756 stirring Methods 0.000 claims abstract description 11
- 229910052742 iron Inorganic materials 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000010009 beating Methods 0.000 claims abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 5
- 238000002347 injection Methods 0.000 claims description 16
- 239000007924 injection Substances 0.000 claims description 16
- 239000004570 mortar (masonry) Substances 0.000 claims description 11
- 229910052602 gypsum Inorganic materials 0.000 claims description 7
- 239000010440 gypsum Substances 0.000 claims description 7
- 239000008236 heating water Substances 0.000 claims description 6
- 230000003750 conditioning effect Effects 0.000 claims description 4
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 4
- 238000004260 weight control Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 9
- 230000007547 defect Effects 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 239000011505 plaster Substances 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 4
- 230000035699 permeability Effects 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000013139 quantization Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000007569 slipcasting Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
Abstract
The invention relates to an automatic pouring production process for a ceramic wine bottle. According to the process, pug with the fineness of sieve residues per ten thousand holes smaller than or equal to 0.15% directly enters a slurry stirring pool with the speed of 360 r/min according to the weight proportion of the pug to water reducing agents of 1000:3-5 for beating, the water weight of the slurry is controlled to be 28-30%, the slurry is processed through a 160-mesh vibrating screen, iron is removed through a permanent iron removing device, and the slurry is placed into a slurry pool for being decayed for 16 hours-24 hours and stirred evenly; the manufactured slurry is conveyed to a slurry vacuum storage tank of an automatic pouring forming line through a slurry pump, the slurry is heated in water bath to the temperature of 40 DEG C to 42 DEGC and then poured into a plaster mold of the forming line, and automatic slurry pouring and forming production can be carried out. According to the process, the slurry heating and pouring technology is adopted for production, the slurry viscosity is lowered, the permeable rate of green bodies is increased, the defects of needle holes of the green bodies are overcome, the forming time is greatly shortened, the mold utilization rate is improved, various pouring and forming process parameters are optimized, the labor intensity of workers is relieved, the production efficiency is improved, and the production cost is reduced.
Description
Technical field
The present invention relates to a kind of grouting process, especially a kind of ceramic wine bottle automatic grouting production technology.
Background technology
One of the product of Jiu Shi Chinese nation material progress and mark.There is long history in the Chinese nation, has cast wine civilized history of long standing and well established, until today, it all affects Chinese traditional culture.In recent years, ceramic wine bottle packing business is in the ascendant, quickly grows, and on bottle market various in style, from sales situation analysis, the individual style of exterior and interior packing moulding of wine and the flavor out of the ordinary of wine, the sale to wine plays important publicity and sales promotion function.Many breweries are using the otherness of Wine packaging, uniqueness, originality and small quantities of quantizations, personalization etc. as the leading thinking developing wine market.Today, wine it is also proposed higher requirement as a kind of consumption fashion, consumer to its bottle packaging.
During traditional bottle porcelain produces, it is typically due to that mud viscosity is too high, lead to the bubble in mud to be difficult to discharge, form needle pore defect, and lead to injection forming time lengthening, reduce gypsum mold access times, reduce production efficiency.In order to improve slip casting production efficiency, and obtain high-quality blank it is desirable to mud has good performance, be just badly in need of rheological characteristic, the permeability of adjustment mud, to adapt to the requirement of automatic production line, improve the mobility of mud, to be suitable for automatic assembly line.
Content of the invention
It is an object of the invention to provide a kind of ceramic wine bottle automatic grouting production technology, to solve problem and defect present in above-mentioned technology.
For reaching above-mentioned purpose, the present invention employs the following technical solutions：
S1. mud conditioning；
S2. it is pumped into the slurry vacuum holding vessel of automatic mortar injection forming line with mud；
S3. it is injected in the gypsum mold on form wire, start injection forming and produce；
Before being injected in the gypsum mold on form wire, heating water bath is carried out to mud；
Preferably, described heating-up temperature is 40-42 DEG C.
Described in S1, mud conditioning step is：Fineness requirement is moreed than for residue 10000-hole sieve 0.15% pug, be pug according to weight proportion：Water reducer=1000:3 ~ 5 ratio is directly entered the making beating of stirring slurrying pond, and mud moisture Weight control in 28%-30%, is processed by 160 mesh vibratory sieves, removes iron through permanent-magnetic iron expeller, and it is old to put into mud pit, stirs.
Preferably, the water reducer described in S1 is sodium tripolyphosphate.
Preferably, the old time described in S1 is 16-24 hour.
Preferably, the speed stirring slurrying pond described in S1 is 360r/min.
Compared with prior art, the invention has the advantages that：
1st, produced using mud heating slurry injection technique, reduce mud viscosity, improve base substrate permeability rate, reduce base substrate needle pore defect, accelerate molding time, improve mould utilization rate；
2nd, adopt heating water bath mode, it is to avoid mud bonding pipeline or chamber wall；
3rd, optimize and unified the processing parameter of every injection forming, drastically reduce the area the impact to quality for the human factor it is ensured that the uniformity of the quality such as product specification is it is achieved that automatic continuous production；Considerably reduce labor strength, improve production efficiency, reduce production cost.
Specific embodiment
With reference to specific embodiment, the present invention is further illustrated.Unless stated otherwise, the raw material that the embodiment of the present invention adopts and technique are raw material commonly used in the art and technique.
Embodiment 1
Fineness requirement is the pug for 0.15% more than residue 10000-hole sieve, is pug according to weight proportion：Sodium tripolyphosphate=1000:3 ratio is directly entered the stirring slurrying pond making beating that speed is 360r/min, and mud moisture Weight control 28%, is processed by 160 mesh vibratory sieves, removes iron through permanent-magnetic iron expeller, put into mud pit old 16 hours, stir, prepared mud.
Embodiment 2
Fineness requirement is the pug for 0.12% more than residue 10000-hole sieve, is pug according to weight proportion：Sodium tripolyphosphate=1000:5 ratio is directly entered the stirring slurrying pond making beating that speed is 360r/min, and mud moisture Weight control 30%, is processed by 160 mesh vibratory sieves, removes iron through permanent-magnetic iron expeller, put into mud pit old 24 hours, stir, prepared mud.
64 Baume degrees are about using the mud viscosity that embodiment 1,2 methods describeds are obtained.
Embodiment 3
The mud that Example 1,2 any embodiment prepare carries out automatic mortar injection forming production as raw material.Production technology is as follows：
The mud handled well mud is pumped into the slurry vacuum holding vessel of automatic mortar injection forming line, mud is carried out with heating water bath to 40 DEG C, be re-introduced in the gypsum mold on form wire, carry out automatic mortar injection forming production.
Embodiment 4
The mud that Example 1,2 any embodiment prepare carries out automatic mortar injection forming production as raw material.Production technology is as follows：
The mud handled well mud is pumped into the slurry vacuum holding vessel of automatic mortar injection forming line, mud is carried out with heating water bath to 42 DEG C, be re-introduced in the gypsum mold on form wire, carry out automatic mortar injection forming production.
After the automatic mortar injection forming production line of embodiment 3,4 adopts heating water bath, mud viscosity is down to 59 Baume degrees by 64 Baume degrees, improve slip fluidity, using the method, the blank forming time is reduced to 18min by 30min, and base substrate permeability rate improves, and needle pore defect reduces, avoid mud bonding pipeline or chamber wall simultaneously, improve mould utilization rate；Blank forming qualification rate reaches more than 95%, and product specification is consistent, and bottle volume error is little, reaches the capacity requirement of bottle porcelain；Labor strength and operative skill require to be greatly lowered, and mitigate the pressure of recruitment and the wage cost reducing personnel, improve the utilization rate of factory building.
Claims (4)
1. a kind of ceramic wine bottle automatic grouting production technology, comprises the following steps：
S1. mud conditioning；
S2. it is pumped into the slurry vacuum holding vessel of automatic mortar injection forming line with mud；
S3. it is injected in the gypsum mold on automatic mortar injection forming line, start injection forming and produce；
It is characterized in that, before being injected in the gypsum mold on automatic mortar injection forming line, heating water bath is carried out to mud；
Described in S1, mud conditioning step is：Fineness requirement is moreed than for residue 10000-hole sieve 0.15% pug, be pug according to weight proportion：Water reducer=1000:3 ~ 5 ratio is directly entered the making beating of stirring slurrying pond, and mud moisture Weight control in 28%-30%, is processed by 160 mesh vibratory sieves, removes iron through permanent-magnetic iron expeller, and it is old to put into mud pit, stirs；
Described heating-up temperature is 40-42 DEG C.
2. ceramic wine bottle automatic grouting production technology according to claim 1 is it is characterised in that the water reducer described in S1 is sodium tripolyphosphate.
3. ceramic wine bottle automatic grouting production technology according to claim 1 is it is characterised in that the old time described in S1 is 16-24 hour.
4. ceramic wine bottle automatic grouting production technology according to claim 1 is it is characterised in that the speed stirring slurrying pond described in S1 is 360r/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410396587.2A CN104149162B (en) | 2014-08-13 | 2014-08-13 | Automatic pouring production process for ceramic wine bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410396587.2A CN104149162B (en) | 2014-08-13 | 2014-08-13 | Automatic pouring production process for ceramic wine bottle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104149162A CN104149162A (en) | 2014-11-19 |
| CN104149162B true CN104149162B (en) | 2017-02-08 |
Family
ID=51874876
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410396587.2A Active CN104149162B (en) | 2014-08-13 | 2014-08-13 | Automatic pouring production process for ceramic wine bottle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104149162B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112060278A (en) * | 2020-09-24 | 2020-12-11 | 周之龙 | Wine jar grouting forming manufacturing process |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5156856A (en) * | 1986-12-04 | 1992-10-20 | Ngk Insulators, Ltd. | Mold for forming molded body |
| CN101508559B (en) * | 2009-03-17 | 2011-05-18 | 揭东县热金宝新材料科技有限公司 | Roof tile bearing and burning rack and producing method thereof |
| CN101913848B (en) * | 2010-07-19 | 2014-08-13 | 邓国舟 | Method for preparing glazed egg-shell porcelain |
| CN103030379B (en) * | 2012-12-19 | 2014-08-06 | 郭森镇 | Production process for high-density reinforced porcelain and high-density wine bottle |
| CN103271597B (en) * | 2013-05-03 | 2014-10-15 | 黄莫生 | Large-specification ceramic flower and painted decoration mirror frame producing method |
-
2014
- 2014-08-13 CN CN201410396587.2A patent/CN104149162B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN104149162A (en) | 2014-11-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101581319B (en) | Process for manufacturing shell of impeller of electrical pump | |
| CN205443246U (en) | White spirit ageing jar with agitator | |
| CN105693158A (en) | Autoclaved aerated concrete building block having amount of quartz tailing sand improved and preparation method thereof | |
| CN103769532A (en) | Method for preparing hollow wax mold by utilization of water-soluble wax | |
| CN104149162B (en) | Automatic pouring production process for ceramic wine bottle | |
| CN102490249A (en) | Forming method of ceramic wine bottle | |
| CN104384436A (en) | Molding sand for vacuum sealing and molding metals | |
| CN102389942B (en) | High-efficient and precise casting wax processing method | |
| CN105382196A (en) | Casting process for preventing lost foam cast steel valve from cracking | |
| CN112374862B (en) | Pottery jar cellar mud glaze container and preparation method thereof | |
| CN104875273B (en) | High-pressure grouting mould slurry sucking method | |
| CN109261908A (en) | A kind of shell production method of roasting | |
| CN105346324B (en) | The processing method of stone carving | |
| CN104550728A (en) | Fabrication method of valve mold shell | |
| CN113000788A (en) | Shell manufacturing method of low-cost composite shell | |
| CN102059766A (en) | Manufacturing method for epoxy resin sharp-bottomed rhine stone | |
| CN111992679A (en) | Coating method for thin-wall hollow casting shell | |
| CN101882569B (en) | Method for removing flash on lead wire and frame of diode or triode | |
| CN105952476B (en) | The mine vertical shaft borehole wall connects a batch technique | |
| CN104441354A (en) | Processing technique of electronic candle mold | |
| CN104128988B (en) | Prepare mould and the technique of silica crucible | |
| TWI721330B (en) | Method of producing chocolate chip having filling | |
| CN207256494U (en) | A kind of riser sand mold mould | |
| CN213002485U (en) | Equipment is used in foundry goods processing | |
| CN111774532A (en) | Stainless steel fired mold precision casting technology |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Automatic pouring production process for ceramic wine bottle Effective date of registration: 20200617 Granted publication date: 20170208 Pledgee: China Co. truction Bank Corp Chaozhou branch Pledgor: Guangdong Songfa Ceramics Co.,Ltd. Registration number: Y2020980003193 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20170208 Pledgee: China Co. truction Bank Corp Chaozhou branch Pledgor: Guangdong Songfa Ceramics Co.,Ltd. Registration number: Y2020980003193 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |