CN104131921B - The engine preheater of a kind of novel texture - Google Patents
The engine preheater of a kind of novel texture Download PDFInfo
- Publication number
- CN104131921B CN104131921B CN201410398188.XA CN201410398188A CN104131921B CN 104131921 B CN104131921 B CN 104131921B CN 201410398188 A CN201410398188 A CN 201410398188A CN 104131921 B CN104131921 B CN 104131921B
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- connection terminal
- shell
- heating piece
- nut
- engine
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- 238000010438 heat treatment Methods 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims description 21
- 238000009413 insulation Methods 0.000 claims description 17
- 239000012634 fragment Substances 0.000 claims description 10
- 239000010445 mica Substances 0.000 claims description 6
- 229910052618 mica group Inorganic materials 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 6
- 150000001398 aluminium Chemical class 0.000 claims description 3
- 229910001120 nichrome Inorganic materials 0.000 claims description 3
- 229910052573 porcelain Inorganic materials 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 3
- 238000002485 combustion reaction Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012802 pre-warming Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- Exhaust Gas After Treatment (AREA)
Abstract
The present invention discloses the engine preheater of a kind of novel texture, comprises shell, heating piece and connection terminal; Shell is provided with air channel, and edge, shell air channel is provided with outstanding block, and heating piece is arranged in air channel; Heating piece is continuous parallel folds wave structure, is provided with interface at two ends, and connection terminal is divided into positive connection terminal, negative connection terminal and connects connection terminal. The engine preheater space of the present invention requires that little, easy installation and removal, safety and reliability are stronger, it is installed in the inlet pipe of diesel motor etc., the heat that heating piece energising produces is utilized when engine starts, the air themperature entering in engine cylinder-body by heating piece is raised, it is to increase the cold starting performance of diesel engine etc. and the combustion conditions optimized in the cylinders such as diesel engine.
Description
Technical field
The present invention relates to engine low temperature preheating technology field, in particular to meeting under little, the limited installation steric requirements of small power engine volume, it is provided that a kind of install space little, be easy to dismantle, energy consumption low and can the preheater product that heats of the engine charge that uses under the low temperature environment of cold of jack engine.
Background technology
The engine technology industry development of China is rapid at present, but but has very big technology distance compared with the engine technology of developed countries, it is to increase the startability under fuel engines cold condition is engine crucial technical field.
The pre-heater apparatus of usual engine charge heating, volume is bigger, it is necessary to take space big. The present invention is for solving the low-temperature prewarming startability of small engine, there is provided a kind of special structure to solve to be arranged in the induction trunk of engine on limited small space, and can well ensure the charge heating product of work that pre-heating system can be safe and reliable.
Summary of the invention
It is an object of the invention to provide the engine preheater product of a kind of novel special construction for small engine cold-starting.
In order to realize above-mentioned purpose, the present invention by the following technical solutions: the engine preheater of a kind of novel texture, comprising: shell, heating piece and connection terminal;
Wherein said shell is provided with air channel, and edge, shell air channel is provided with outstanding block, and heating piece is arranged in air channel;
Described heating piece is continuous parallel folds wave structure, is provided with interface at two ends, is provided with insulation layer between the crest and shell of described heating piece; Described insulation layer comprises base, shell fragment and isolator, base and housing contacts, and isolator contacts with heating piece, and shell fragment is located between base and isolator;
Described connection terminal is divided into positive connection terminal, negative connection terminal and connects connection terminal, all comprises the joint bolt through shell and nut; Described positive connection terminal and negative connection terminal are positioned at the same side of shell, are all provided with set nut outside nut, distinguish positive pole and the negative pole of fixing cord turn-on power between nut and set nut, connect connection terminal and are positioned at another side of relative shell;
Two end interfaces of heating piece fixed respectively by described positive connection terminal and connection connection terminal;
The joint bolt of described positive connection terminal, nut and shell are insulation, described negative connection terminal and to connect the joint bolt of connection terminal, nut and shell be circuit turn-on.
The stud surface cover of described positive connection terminal bolt has super heated rubber insulation tube, is provided with mica spacer between joint bolt and shell and between nut and shell;
Being provided with circular arc groove inside described isolator, the crest location of heating piece is located in circular arc groove.
The material of described base is stainless material.
The material of described isolator is the stupalith of more than 95 porcelain, and the material of shell fragment is spring stainless material.
Described heating piece material is siderochrome aluminium series or nichrome series, and the thickness of heating piece is at 0.5��1.2mm.
This uses novel engine preheater space to require, and little, easy installation and removal, safety and reliability are stronger, it is installed in the inlet pipe of diesel motor etc., the heat that heating piece energising produces is utilized when engine starts, the air themperature entering in engine cylinder-body by heating piece is raised, it is to increase the cold starting performance of diesel engine etc. and the combustion conditions optimized in the cylinders such as diesel engine.
Accompanying drawing explanation
Fig. 1: preheater exploded view.
Fig. 2: preheater structural representation.
Fig. 3: preheater shell schematic diagram.
Reference numeral: 1-heating piece; 2-shell; 3-isolator; 4-mica spacer; 5-shell fragment; 6-ceramic plate base; 7-joint bolt; 8-super heated rubber insulation tube; 9-nut; 10-shelves block; 11-circular arc groove; 12-heating piece interface; The positive connection terminal of 13-; 14-bears connection terminal; 15-connects connection terminal; 16-set nut.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment, the invention will be further described.
Engine preheater, comprises heating piece 1, shell 2 and connection terminal, as shown in Figure 1. Shell 2 is provided with air channel, and Fig. 3 shell inner chamber is air channel, heating piece in air channel, by producing the heat air that can be heated by air channel during electric current. Shell 2 is provided with grade block 10, shelves block 10 can prevent preheater after long-time use, under electrical working time inner shrapnel loses elasticity or abnormal factors situation, the part of preheater is scattered, shelves block 10 is located at side in the relative both sides of shell inner chamber, being provided with two groups, thick about the 2-3mm of shelves block 10, width is outstanding housing 2-5mm.
Shell 2 is the material of die casting aluminium or extruded aluminium, being provided with insulation layer between heating piece 1 and shell 2, insulation layer comprises base 6, shell fragment 5 and isolator 3 three layers, and base 6 contacts with shell 2, isolator 3 contacts with heating piece, and shell fragment is located between base and ceramics insulator. The material of base is high temperature resistant stainless steel material, and for ensureing intensity and the weather resistance of ceramic plate, the material of isolator 3 is the stupalith of more than 95 porcelain, and the material of shell fragment 5 is spring stainless material.
Heating piece 1 is continuous parallel folds wave structure, and heating piece 1 material is the exothermic material of high resistivity, and the material of Chinese market is siderochrome aluminium series and nichrome series substantially; Ceramics insulator 3 is provided with the circular arc groove 11 corresponding with the crest shape of heating piece 1, and the crest location of heating piece 1 is located in circular arc groove 11. Heating piece 1 two ends are provided with the heating piece interface 12 corresponding with connection terminal.
Connection terminal is divided into positive connection terminal, negative connection terminal and connects connection terminal, and the upper part of the left side part being positioned at the shell 2 of diagram 1 is positive connection terminal 13, and low portion is for bearing connection terminal 14, and the right edge of shell 2 is divided into and connects connection terminal 15.
Positive connection terminal comprises supporting joint bolt 7 and nut 9; Joint bolt 7, nut 9 and shell 2 are insulation. On the stud of joint bolt, cover has super heated rubber insulation tube 8, is all provided with mica spacer 4 between joint bolt and shell and between nut and shell, and the joint bolt of positive connection terminal, nut and shell insulate. Joint bolt connects heating piece 1 by heating piece 1 one end interface 12, then tightens lock by shell and nut 9 dead. It is circuit turn-on between joint bolt, nut and heating piece. Set nut 16 also it is provided with, the positive pole of fixing cord turn-on power between nut and set nut outside nut.
The negative connection terminal 14 being positioned at the low portion of the left side part of Fig. 1 shell 2 comprises joint bolt 7 and nut 9; Joint bolt 7, nut 9 are circuit turn-ons with shell 2, it does not have the insulation part such as mica spacer or super heated rubber insulation tube. Set nut it is provided with equally, the negative pole of fixing cord turn-on power between nut and set nut outside nut.
The connection connection terminal 15 being positioned at the right rim portion of the shell 2 of Fig. 1 comprises joint bolt 7 and nut 9; Joint bolt 7, nut 9 are circuit turn-ons with shell 2. Joint bolt connects heating piece 1 by heating piece 1 the other end interface, then tightens lock by shell and nut 9 dead. There is no the insulation part such as mica spacer or super heated rubber insulation tube.
Fig. 2 well heater schematic appearance, positive connection terminal 13 connects positive source; Negative connection terminal 14 connects power cathode, and electric current forms full current loop by heating piece and shell 2.
The engine preheater of this ad hoc structure is specially small power engine design, because volume is little, easy to loading and unloading, can meet little space demand, can reach again the object of engine low temperature preheating. Power is generally at 1.0Kw��1.8Kw, will according to the thermal capacity of the power appropriate design product of grid preheater when designing heating piece shape, make the thickness of heating piece at 0.5��1.2mm, preferably 0.6��1.0mm, by regulating the cumulative volume of heating piece, and make grid preheater normal use voltage under temperature be no more than 1300 DEG C and heating piece is destroyed, minimum temperature is not less than 800 DEG C and ensures the inlet air heating effect of grid preheater simultaneously.
During use, this kind of grid preheater is by ECU(EngineControlUnit, control unit of engine) directly carry out controlling or undertaken controlling all may be used by the controller that ECU is independent, usually the relay of a Small current control big current job is connected between grid preheater with ECU or independent controller, output signal relay adhesive or disconnection when ECU requires that well heater carries out preheating or disconnects, thus reach the function of control automatically.
Although the present invention is with better embodiment openly as above; but embodiment and accompanying drawing are not for limiting the present invention, any be familiar with this those skilled in the art, without departing from the spirit and scope of the invention; can make various changes or retouch from working as, but same within protection scope of the present invention. Therefore protection scope of the present invention should with being as the criterion that the claims of the application defines.
Claims (6)
1. the engine preheater of a novel texture, it is characterised in that comprising: shell, heating piece and connection terminal;
Wherein said shell is provided with air channel, and edge, shell air channel is provided with outstanding block, and heating piece is arranged in air channel;
Described heating piece is continuous parallel folds wave structure, is provided with interface at two ends, is provided with insulation layer between the crest and shell of described heating piece; Described insulation layer comprises base, shell fragment and isolator, base and housing contacts, and isolator contacts with heating piece, and shell fragment is located between base and isolator;
Described connection terminal is divided into positive connection terminal, negative connection terminal and connects connection terminal, all comprises the joint bolt through shell and nut; Described positive connection terminal and negative connection terminal are positioned at the same side of shell, are all provided with set nut outside nut, distinguish positive pole and the negative pole of fixing cord turn-on power between nut and set nut, connect connection terminal and are positioned at another side of relative shell;
Two end interfaces of heating piece fixed respectively by described positive connection terminal and connection connection terminal;
The joint bolt of described positive connection terminal, nut and shell are insulation, described negative connection terminal and to connect the joint bolt of connection terminal, nut and shell be circuit turn-on.
2. the engine preheater of novel texture according to claim 1, it is characterised in that: the stud surface cover of described positive connection terminal joint bolt has super heated rubber insulation tube, is provided with mica spacer between joint bolt and shell and between nut and shell.
3. the engine preheater of novel texture according to claim 1, it is characterised in that: being provided with circular arc groove inside described isolator, the crest location of heating piece is located in circular arc groove.
4. the engine preheater of novel texture according to claim 1, it is characterised in that: the material of described base is stainless material.
5. the engine preheater of novel texture according to claim 1, it is characterised in that: the material of described isolator is the stupalith of more than 95 porcelain, and the material of shell fragment is spring stainless material.
6. the engine preheater of novel texture according to claim 1, it is characterised in that: described heating piece material is siderochrome aluminium series or nichrome series, and the thickness of heating piece is at 0.5��1.2mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410398188.XA CN104131921B (en) | 2014-08-14 | 2014-08-14 | The engine preheater of a kind of novel texture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410398188.XA CN104131921B (en) | 2014-08-14 | 2014-08-14 | The engine preheater of a kind of novel texture |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104131921A CN104131921A (en) | 2014-11-05 |
| CN104131921B true CN104131921B (en) | 2016-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410398188.XA Active CN104131921B (en) | 2014-08-14 | 2014-08-14 | The engine preheater of a kind of novel texture |
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| CN (1) | CN104131921B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106683805B (en) * | 2016-08-30 | 2017-12-19 | 迪克斯汽车电器(上海)有限公司 | A kind of insulating bushing for heater of diesel engine |
| CN108869140A (en) * | 2018-07-27 | 2018-11-23 | 潍柴西港新能源动力有限公司 | Gas engine air intake heater |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6040557A (en) * | 1998-12-10 | 2000-03-21 | Phillips & Temro Industries Inc. | Drop-in air heater for an engine with heater support frame having prongs engaging heater holders |
| JP2007332846A (en) * | 2006-06-14 | 2007-12-27 | Ngk Spark Plug Co Ltd | Air heater for vehicle |
| CN201292899Y (en) * | 2008-10-27 | 2009-08-19 | 柯桂华 | Engine cylinder air-intake preheater |
| CN201396227Y (en) * | 2009-05-12 | 2010-02-03 | 南京奥联汽车电子电器有限公司 | Electrical heating grilling type air intake pre-heater |
| CN202500684U (en) * | 2012-04-27 | 2012-10-24 | 宁波天宇汽车零部件有限公司 | Air heater |
| CN203978654U (en) * | 2014-08-14 | 2014-12-03 | 南京朗劲风能设备制造有限公司 | A kind of engine preheater of new structure |
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2014
- 2014-08-14 CN CN201410398188.XA patent/CN104131921B/en active Active
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| Publication number | Publication date |
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| CN104131921A (en) | 2014-11-05 |
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Address after: No. 669 Jiangjun Avenue, Jiangning District, Nanjing City, Jiangsu Province, 211102 Patentee after: Nanjing Langjin Intelligent Manufacturing Co.,Ltd. Country or region after: China Address before: No. 669 Jiangjun Avenue, Jiangning District, Nanjing City, Jiangsu Province, 211102 Patentee before: NANJING LONGWIN WINDPOWER EQUIPMENT MANUFACTURING CO.,LTD. Country or region before: China |
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| CP03 | Change of name, title or address |