CN201292899Y - Engine cylinder air-intake preheater - Google Patents

Engine cylinder air-intake preheater Download PDF

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Publication number
CN201292899Y
CN201292899Y CNU2008201670049U CN200820167004U CN201292899Y CN 201292899 Y CN201292899 Y CN 201292899Y CN U2008201670049 U CNU2008201670049 U CN U2008201670049U CN 200820167004 U CN200820167004 U CN 200820167004U CN 201292899 Y CN201292899 Y CN 201292899Y
Authority
CN
China
Prior art keywords
tenminal block
preheater
ribbon heater
engine cylinder
intake air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNU2008201670049U
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Chinese (zh)
Inventor
柯炳金
孙利献
邱定楷
尤晓链
柯建豪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WENZHOU KEBODA AUTO PARTS CO Ltd
Original Assignee
柯桂华
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Publication date
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Priority to CNU2008201670049U priority Critical patent/CN201292899Y/en
Application granted granted Critical
Publication of CN201292899Y publication Critical patent/CN201292899Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to air intake pre-heater for an engine cylinder, which is arranged on an air intake manifold of a vehicle engine. The air intake pre-heater comprises an electrical heating strap and a pre-heater seat with an electrical heating strap, wherein the electrical heating strap is arranged in the framework of the pre-heater seat and fixed on a ceramic cushion basin component in the frame of the pre-heater seat, and the frame of the pre-heater seat is provided with a positive connection terminal and a negative connection terminal of power supply for connecting the two terminals of the electrical heating strap. Air enters the cylinder through the air intake manifold, when the pre-heater is started, heating elements emit heat to heat the air which then enters the cylinder, and the mixture of air and fuel entering the engine cylinder is fully preheated.

Description

The engine cylinder intake air preheater
Technical field
The utility model relates to a kind of motor (comprise internal-combustion engine, below be commonly referred to as motor) cylinder intake air preheater, is mainly used in the heating of the gas/fuel mixture that enters the motor car engine cylinder.
Background technique
The cold in the winter time low temp area of automobile often runs into motor, and especially diesel engine starts difficulty, influences automobile normal running, infringement engine body and working life.Its main cause is that the air temperature that enters engine air inlet tube is crossed low and influenced the normal startup of motor.Use primer fluid, no doubt can guarantee that diesel engine reliably starts in the time of-40 ℃, but must carry primer fluid, use inconvenient.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of engine cylinder intake air preheater, to solve the problem of motor starting difficulty under low temperature environment.
For solving the problems of the technologies described above, the technological scheme that the utility model adopted is: intake air preheater is installed on the intake manifold of (automobile) motor, described intake air preheater comprises the ribbon heater and the preheater seat of ribbon heater is installed, the ribbon heater places in the framework of preheater seat and is fixed on the porcelain pad basin assembly that is positioned at preheater seat frame, and preheater seat frame is provided with the positive source tenminal block and the power cathode tenminal block of connection ribbon heater two terminal.Air enters cylinder by intake manifold, and when starting preheater, the heating element heating is heated air and is entered in the cylinder, enters the gas and the fully preheating of fuel mixture quilt of engine cylinder-body.
The ribbon heater is preferably formed by first ribbon heater placed side by side and the second ribbon heater serial or parallel connection, and two row ribbon heaters place in the framework of preheater seat together and are fixed on the porcelain pad basin assembly that is positioned at preheater seat frame.To adapt to the requirement of pre-thermal power and different automobile working power (12V, 24V).
The utlity model has following beneficial effect: owing on the intake manifold of motor car engine, intake air preheater has been installed, the air that enters in the cylinder is fully heated, temperature gets a promotion, solve motor effectively and under low temperature (20 ℃) environment, started difficult problem, obviously improve the low-temperature startup performance of motor, it is started fast smoothly; Stable working is soft during ato unit, and then has reduced the wearing and tearing of engine body, maintenance body, fuel saving, life-saving; The burning mixture formation condition improves, and greatly reduces the exhaust pollution that produces between temperature raising period behind the engine start; Simple in structure, simple installation, easy to use, by the mounting point of technical parameter adjustment and change component, can be used for the motor of different model, can satisfy the requirement of different automobile types.It especially adapts on heavy truck or light truck engine intake manifold installs and uses.
Description of drawings
Fig. 1 is first kind of embodiment's of the utility model engine cylinder intake air preheater (series connection) a sectional view.
Fig. 2 is second kind of embodiment's of the utility model engine cylinder intake air preheater (parallel connection) a sectional view.
Fig. 3 is first kind of embodiment's of the utility model engine cylinder intake air preheater (series connection) a explosive view.
Fig. 4 is second kind of embodiment's of the utility model engine cylinder intake air preheater (parallel connection) a explosive view.
Fig. 5 is first kind of embodiment's of the utility model engine cylinder intake air preheater (series connection) a circuit diagram.
Fig. 6 is second kind of embodiment's of the utility model engine cylinder intake air preheater (parallel connection) a circuit diagram.
Drawing explanation: 1, insulator cap, 2, tenminal block 2 (2.1, first tenminal block, 2.2, second tenminal block, 2.3, the 3rd tenminal block, 2.4, the 4th tenminal block), 3, the preheater seat, 4, preheater seat frame, 5, porcelain pad basin assembly (5.1 porcelain pad basins, 5.2 the porcelain pad), 6, ribbon heater (6.1, first ribbon heater, 6.2, second ribbon heater), 7, bolt (7.1, first bolt, 7.2, second bolt), 8, nut (8.1, first nut, 8.2 second nuts), 9, spring sheet, 10, mounting hole, 11, link, 12, conducting plate, 13, insulating bush, 14, sheet mica, 15, standard piece.
Embodiment
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, shown in Figure 6, the ribbon heater 6 of present embodiment engine charge preheater, form by first ribbon heater 6.1 placed side by side and second ribbon heater, 6.2 serial or parallel connections, ribbon heater 6 is a lattice-shaped, two row ribbon heaters place in the framework of preheater seat 3 together and are fixed on the porcelain pad basin assembly 5 that is positioned at preheater seat frame 4, porcelain pad basin assembly 5 comprises porcelain pad basin 5.1 and porcelain pad 5.2, be provided with spring sheet 9 between porcelain pad basin 5.1 and the porcelain pad 5.2, so that the ribbon heater is able to better fix.One end of one end of first ribbon heater 6.1 and second ribbon heater 6.2 is separately fixed on first tenminal block 2.1 and second tenminal block 2.2 on the preheater frame 4, first ribbon heater, 6.1 the other ends and second ribbon heater, 6.2 the other ends respectively be fixed on preheater frame 4 on the 3rd tenminal block 2.3 be connected with the 4th tenminal block 2.4; For the mode of being connected in series (as Fig. 1, Fig. 3, first embodiment shown in Figure 5), first tenminal block 2.1 and second tenminal block 2.2 connect by conducting plate 12, and the 3rd tenminal block 2.3 is the positive source tenminal block, and the 4th tenminal block 2.4 is the power cathode tenminal block; For the mode of being connected in parallel (as Fig. 2, Fig. 4, second embodiment shown in Figure 6), the 3rd tenminal block 2.3 and the 4th tenminal block 2.4 connect by conducting plate 12 and as the power cathode tenminal block, first tenminal block 2.1 and second tenminal block 2.2 are respectively the positive source tenminal block; Tenminal block 2.1,2.2 is made up of first bolt 7.1 and first nut 8.1, and tenminal block 2.3,2.4 is made up of second bolt 7.2 and second nut 8.2, and bolt 7 passes preheater seat frame 4, and the termination point casing of ribbon heater 6 is on bolt 7 and by nut 8 lockings.First bolt 7.1 is built in the preheater seat frame 4, and the termination of bolt 7.1 is provided with insulating lid 1, exposes to avoid the preheater terminal, risk of short-circuits when causing automobile to clean water spray, and avoided the interference of oil pipe etc.Designed six projections that guiding is arranged around the insulating lid 1, conveniently be pressed into during assembling, be pressed into back insulating lid 1 and hole interference fit, avoided insulating lid 1 because car load vibration and the danger that drops out in the seat hole.First embodiment's installation as shown in Figure 3, operating voltage is 24 volts, second embodiment's installation as shown in Figure 4, operating voltage is 12 volts.According to user's request, the power cathode tenminal block is connected to link 11.
By 4 mounting holes 10 on the intake air preheater intake air preheater is fixed on the intake elbow (engine intake manifold), electrical control system for engine is according to the automatic opening power of intake temperature meeting, feed assigned voltage for the air inlet preheater, first ribbon heater 6.1 of intake air preheater, second ribbon heater 6.2 has higher specific resistance and stable and less temperature coefficient of resistance value, when flowing through certain electric current, can produce higher heat and stable power, so feeding the air of intake elbow is heated, enter engine cylinder, the engine start time is shortened, and improve the efficient of motor.When intake temperature meets the requirements of temperature, the automatic powered-down of automatical control system, intake air preheater quits work.

Claims (8)

1, a kind of engine cylinder intake air preheater, the preheater seat (3) that it is characterized in that comprising ribbon heater (6) and the ribbon heater is installed, described ribbon heater (6) places in the framework of preheater seat (3) and is fixed on the porcelain pad basin assembly (5) that is positioned at preheater seat frame (4), and described preheater seat frame (4) is provided with the positive source tenminal block and the power cathode tenminal block of connection ribbon heater two electrode tips.
2, engine cylinder intake air preheater according to claim 1 is characterized in that described ribbon heater (6) is formed by first ribbon heater (6.1) placed side by side and second ribbon heater (6.2) serial or parallel connection.
3, engine cylinder intake air preheater according to claim 2, an end that it is characterized in that an end of first ribbon heater (6.1) and second ribbon heater (6.2) is separately fixed on first tenminal block (2.1) and second tenminal block (2.2) on the preheater frame (4), first ribbon heater (6.1) the other end and second ribbon heater (6.2) the other end respectively be fixed on preheater frame (4) on the 3rd tenminal block (2.3) be connected with the 4th tenminal block (2.4); For the mode of being connected in series, first tenminal block (2.1) and second tenminal block (2.2) connect by conducting plate (12), and the 3rd tenminal block (2.3) is the positive source tenminal block, and the 4th tenminal block (2.4) is the power cathode tenminal block; For the mode of being connected in parallel, the 3rd tenminal block (2.3) and the 4th tenminal block (2.4) connect by conducting plate (12) and as the power cathode tenminal block, first tenminal block (2.1) and second tenminal block (2.2) are respectively the positive source tenminal block.
4, engine cylinder intake air preheater according to claim 3, it is characterized in that described tenminal block (2.1,2.2) is made up of first bolt (7.1) and first nut (8.1), tenminal block (2.3,2.4) is made up of second bolt (7.2) and second nut (8.2), bolt (7) passes preheater seat frame (4), and the termination point casing of ribbon heater (6) is gone up and locked by nut (8) at bolt (7).
5, engine cylinder intake air preheater according to claim 4 is characterized in that described first bolt (7.1) is built in the preheater seat frame (4), and the termination of bolt (7.1) is provided with insulating lid (1).
6,, it is characterized in that described porcelain pad basin assembly (5) comprises porcelain pad basin (5.1) and porcelain pad (5.2), is provided with spring sheet (9) between porcelain pad basin (5.1) and the porcelain pad (5.2) according to claim 1 or 2 or 3 or 4 or 5 described engine cylinder intake air preheaters.
7, according to claim 1 or 2 or 3 or 4 or 5 described engine cylinder intake air preheaters, it is characterized in that described power cathode tenminal block is connected to link (11).
8, engine cylinder intake air preheater according to claim 6 is characterized in that described power cathode tenminal block is connected to link (11).
CNU2008201670049U 2008-10-27 2008-10-27 Engine cylinder air-intake preheater Expired - Lifetime CN201292899Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201670049U CN201292899Y (en) 2008-10-27 2008-10-27 Engine cylinder air-intake preheater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008201670049U CN201292899Y (en) 2008-10-27 2008-10-27 Engine cylinder air-intake preheater

Publications (1)

Publication Number Publication Date
CN201292899Y true CN201292899Y (en) 2009-08-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008201670049U Expired - Lifetime CN201292899Y (en) 2008-10-27 2008-10-27 Engine cylinder air-intake preheater

Country Status (1)

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CN (1) CN201292899Y (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101787948A (en) * 2010-04-07 2010-07-28 杨斌城 Air inlet device of internal combustion engine
CN101865054A (en) * 2010-06-21 2010-10-20 董国庆 Air heater for diesel
CN102787952A (en) * 2011-05-16 2012-11-21 福特环球技术公司 Method of heating up the intake air of an internal combustion engine and internal combustion engine suitable to coduct such a method
CN103790740A (en) * 2013-12-31 2014-05-14 广西玉柴机器股份有限公司 Internal combustion engine air incoming heating system
CN104131921A (en) * 2014-08-14 2014-11-05 南京朗劲风能设备制造有限公司 Engine preheater of novel structure
CN111042958A (en) * 2019-12-11 2020-04-21 一汽解放汽车有限公司 Air inlet heater of engine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101787948A (en) * 2010-04-07 2010-07-28 杨斌城 Air inlet device of internal combustion engine
CN101865054A (en) * 2010-06-21 2010-10-20 董国庆 Air heater for diesel
CN101865054B (en) * 2010-06-21 2012-01-11 董国庆 Air heater for diesel
CN102787952A (en) * 2011-05-16 2012-11-21 福特环球技术公司 Method of heating up the intake air of an internal combustion engine and internal combustion engine suitable to coduct such a method
CN103790740A (en) * 2013-12-31 2014-05-14 广西玉柴机器股份有限公司 Internal combustion engine air incoming heating system
CN104131921A (en) * 2014-08-14 2014-11-05 南京朗劲风能设备制造有限公司 Engine preheater of novel structure
CN111042958A (en) * 2019-12-11 2020-04-21 一汽解放汽车有限公司 Air inlet heater of engine

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Huake Industry Development Co., Ltd., Wenzhou

Assignor: Ke Guihua

Contract record no.: 2010330001687

Denomination of utility model: Engine cylinder air-intake preheater

Granted publication date: 20090819

License type: Exclusive License

Record date: 20100819

EE01 Entry into force of recordation of patent licensing contract

Assignee: Huake Industry Development Co., Ltd., Wenzhou

Assignor: Ke Guihua

Contract record no.: 2010330001687

Denomination of utility model: Engine cylinder air-intake preheater

Granted publication date: 20090819

License type: Exclusive License

Record date: 20100819

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
TR01 Transfer of patent right

Effective date of registration: 20170811

Address after: 325011 No. 5135, Airport Avenue, Wenzhou, Zhejiang

Patentee after: WENZHOU KEBODA AUTO PARTS CO., LTD.

Address before: 325000 Zhejiang city of Wenzhou Province Yang Er Lu Jingu garden building F room 12B05

Patentee before: Ke Guihua

TR01 Transfer of patent right
CX01 Expiry of patent term

Granted publication date: 20090819

CX01 Expiry of patent term