CN104131456B - Negative ion automobile inner decoration material manufacturing method - Google Patents
Negative ion automobile inner decoration material manufacturing method Download PDFInfo
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- CN104131456B CN104131456B CN201410312283.3A CN201410312283A CN104131456B CN 104131456 B CN104131456 B CN 104131456B CN 201410312283 A CN201410312283 A CN 201410312283A CN 104131456 B CN104131456 B CN 104131456B
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- negative ion
- inner decoration
- tourmaline
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- 238000005034 decoration Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000000843 powder Substances 0.000 claims abstract description 43
- 229940070527 tourmaline Drugs 0.000 claims abstract description 38
- 229910052613 tourmaline Inorganic materials 0.000 claims abstract description 38
- 239000011032 tourmaline Substances 0.000 claims abstract description 38
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims abstract description 27
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 238000002156 mixing Methods 0.000 claims abstract description 12
- 239000002245 particle Substances 0.000 claims abstract description 11
- 239000004744 fabric Substances 0.000 claims abstract description 10
- NIHJEJFQQFQLTK-UHFFFAOYSA-N butanedioic acid;hexanedioic acid Chemical class OC(=O)CCC(O)=O.OC(=O)CCCCC(O)=O NIHJEJFQQFQLTK-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000012948 isocyanate Substances 0.000 claims abstract description 9
- -1 polytetramethylene Polymers 0.000 claims abstract description 9
- 238000006243 chemical reaction Methods 0.000 claims abstract description 8
- 150000002334 glycols Chemical class 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims abstract description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 13
- 238000002360 preparation method Methods 0.000 claims description 9
- 239000000839 emulsion Substances 0.000 claims description 7
- 238000004513 sizing Methods 0.000 claims description 5
- 238000001467 acupuncture Methods 0.000 claims description 3
- 238000010298 pulverizing process Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 abstract description 10
- 239000004753 textile Substances 0.000 abstract description 10
- 238000002844 melting Methods 0.000 abstract description 5
- 238000001035 drying Methods 0.000 abstract description 4
- 206010020843 Hyperthermia Diseases 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000036031 hyperthermia Effects 0.000 abstract description 3
- 150000002500 ions Chemical class 0.000 description 13
- 238000005516 engineering process Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 150000001450 anions Chemical class 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
The invention discloses a kind of negative ion automobile inner decoration material manufacturing method, first take nanometer grade powder, 10 ~ 15 parts of toluene di-isocyanate(TDI)s that 70 ~ 80 parts of poly adipate succinic acid esters, 5 ~ 10 parts of polytetramethylene glycols, 2 ~ 4 parts of described steps one are obtained, after mixing, under 65 degrees celsius, react half an hour; Then under 65 degrees celsius, reaction 1 hour is continued after adding 1 ~ 3 part of BDO, then slaking 5 hours under 130 degrees celsius; Add 400 ~ 600 parts of acetone after being cooled to normal temperature, be fully uniformly mixed to dissolving, then add the obtained tourmaline powder of 10 ~ 20 parts of described steps one and stir; Last and tourmaline powder is together sprayed in fibrous raw material.One aspect of the present invention can improve the binding ability of tourmaline particles and textile fabric, can avoid on the other hand the processability adopting hyperthermia drying processing damage low-melting fiber, and have more simplify, advantage efficiently.
Description
Technical field
The present invention relates to a kind of negative ion automobile inner decoration material manufacturing method, belong to automotive interior material manufacturing technology field.
Background technology
In prior art, anion textile technology is based on textile technology, increase before sizing procedure of processing and spray anionic finishing agent, thus make textiles carry the particulate that can produce weak current, anion air is produced by corpuscular ionization surrounding air, to improve air quality, realize the functions such as degerming, health care.Chinese patent literature CN101349006 discloses a kind of preparation method of nanometer negative ion automobile inner decoration facing, it is pointed out in the introduction: existing anion textile technology is directly applied to the deficiency that automotive trim exists and is, the particulate realizing negative aeroion generating function in existing anion textile technology is lower in conjunction with firmness with fabric, therefore makes automotive trim be difficult to have long-term negative aeroion generating ability; , which propose by adding Sodium Polyacrylate and silane coupler in finishing agent for this reason, and combine and soak, roll, dry the technical scheme of technique, to overcome above-mentioned particulate and fabric in conjunction with the lower deficiency of firmness.Namely technical scheme disclosed in document CN101349006 allows to strengthen to a certain extent and produces the tourmaline particles of weak current and the binding ability of textile fabric, but owing to still there is the defect of manufacturing technique complexity, and for usually all containing low-melting fiber in the fibrous material of processing automobile interior trim, to realize gluing and the sizing of automotive trim, and such scheme in order to realize coupling Hot Air Dying Technology Parameters in the baking temperature of 150 ~ 180 DEG C higher than the fusing point of low-melting fiber, easily cause fibre agglomerates to such an extent as to cannot sound insulation be realized, the basic function of the interior trims such as insulation, therefore although technical scheme has higher directive significance disclosed in document CN101349006, but the limitation of application is also larger, to practical application need perfect further in industrial production.
Summary of the invention
The present invention is just for the deficiency that prior art exists, a kind of negative ion automobile inner decoration material manufacturing method is provided, the binding ability of tourmaline particles and textile fabric can be improved on the one hand, the processability adopting hyperthermia drying processing damage low-melting fiber can be avoided on the other hand, and have relative to negative ion automobile inner decoration material fabrication process of the prior art more simplify, advantage efficiently.
For solving the problem, the technical solution used in the present invention is as follows:
A kind of negative ion automobile inner decoration material manufacturing method, comprises the following steps:
Step one, pulverizing tourmaline: tourmaline is made tourmaline powder and nanometer grade powder respectively, and the particle diameter of described tourmaline powder is less than 2 microns, and the particle diameter of described nanometer grade powder is less than 50 nanometers;
Step 2, preparation finishing agent: first take nanometer grade powder, 10 ~ 15 parts of toluene di-isocyanate(TDI)s that 70 ~ 80 parts of poly adipate succinic acid esters, 5 ~ 10 parts of polytetramethylene glycols, 2 ~ 4 parts of described steps one are obtained, after mixing, under 65 degrees celsius, react half an hour; Then under 65 degrees celsius, reaction 1 hour is continued after adding 1 ~ 3 part of BDO, then slaking 5 hours under 130 degrees celsius; Add 400 ~ 600 parts of acetone after being cooled to normal temperature, be fully uniformly mixed to dissolving, then add the obtained tourmaline powder of 10 ~ 20 parts of described steps one and stir; Part described herein is parts by mass;
Step 3, spray finishing agent: by fibrous raw material shredding, smash, dedusting, mixing, in the process of blower fan conveying, spray the obtained tourmaline powder of described step one and the obtained finishing agent of described step 2; Described fibrous raw material can be the fibrous material that waste and old fibre, numb cotton fiber etc. mainly play the effects such as filling, stress support, braiding framework;
Step 4, shaping interior decoration fabric: lapping and acupuncture sizing are carried out to the fibrous raw material through described step 3 process.
As the improvement of technique scheme, described step 3 also comprises, in mixed fibrous raw material, spray APP emulsion or solution.Described improvement can have good flame retardant effect for making the negative ion automobile inner decoration material manufactured by the present invention.
Compared with prior art, implementation result of the present invention is as follows in the present invention:
Negative ion automobile inner decoration material manufacturing method of the present invention, toluene di-isocyanate(TDI) and 1 is being added on the one hand by poly adipate succinic acid ester and polytetramethylene glycol, under the condition of 4-butanediol, polymerization generates the adhesive with normal temperature rapid-curing cutback effect, and this adhesive and tourmaline powder are together sprayed in fiber, the binding ability of tourmaline particles and textile fabric can be improved; There is not the steps such as heating, drying on the other hand in the process of process fiber, the processability adopting hyperthermia drying processing damage low-melting fiber can be avoided, and most tourmaline powder is also without heat treated, thus the problem that sex change occurs tourmaline powder in particular during a heating process, ionizing power weakens can be avoided.In addition, relative to negative ion automobile inner decoration material fabrication process of the prior art, the workload on fiber conveying process line is few, the activity duration is short, can directly adopt existing equipment and production line, thus have more simplify, efficient advantage.
Detailed description of the invention
Below in conjunction with specific embodiments content of the present invention is described.
Specific embodiment one
Step one, pulverizing tourmaline: tourmaline is made tourmaline powder and nanometer grade powder respectively, and the particle diameter of described tourmaline powder is less than 2 microns, and the particle diameter of described nanometer grade powder is less than 50 nanometers.
Step 2, preparation finishing agent: first take nanometer grade powder, 15 parts of toluene di-isocyanate(TDI)s that 70 parts of poly adipate succinic acid esters, 10 parts of polytetramethylene glycols, 4 parts of described steps one are obtained, after mixing, under 65 degrees celsius, react half an hour; Then under 65 degrees celsius, reaction 1 hour is continued after adding 1 part of BDO, then slaking 5 hours under 130 degrees celsius; Add 400 parts of acetone after being cooled to normal temperature, be fully uniformly mixed to dissolving, then add the obtained tourmaline powder of 20 parts of described steps one and stir.
Step 3, spray finishing agent: by fibrous raw material shredding, smash, dedusting, mixing, in the process of blower fan conveying, spray the obtained tourmaline powder of described step one and the obtained finishing agent of described step 2;
Total fountain height of tourmaline powder and nanometer grade powder is enable to be every square meter 3 ~ 10 grams in above-mentioned operation process and the obtained finishing agent of described step 2 fully touches fibrous raw material;
Obviously, according to the difference of finishing agent dispersion technology means effect and dispersing apparatus actual performance, the amount of the finishing agent that the described step 2 that every square meter sprays obtains also is not quite similar;
The tourmaline powder of extra sprinkling should dusting vaporific, dispersed as much as possible.
Step 4, shaping interior decoration fabric: lapping and acupuncture sizing are carried out to the fibrous raw material through described step 3 process.
Particularly, fibrous raw material specification can be every square meter 500 ~ 2500 grams, 0.5 ~ 1 cm thick.
Specific embodiment two
Wherein step one, step 3 and step 4 are with specific embodiment one.
Step 2, preparation finishing agent: first take nanometer grade powder, 12 parts of toluene di-isocyanate(TDI)s that 75 parts of poly adipate succinic acid esters, 7 parts of polytetramethylene glycols, 3 parts of described steps one are obtained, after mixing, under 65 degrees celsius, react half an hour; Then under 65 degrees celsius, reaction 1 hour is continued after adding 2 parts of BDOs, then slaking 5 hours under 130 degrees celsius; Add 500 parts of acetone after being cooled to normal temperature, be fully uniformly mixed to dissolving, then add the obtained tourmaline powder of 15 parts of described steps one and stir.
Specific embodiment three
Wherein step one and step 4 are with specific embodiment one.
Step 2, preparation finishing agent: first take nanometer grade powder, 10 parts of toluene di-isocyanate(TDI)s that 70 parts of poly adipate succinic acid esters, 5 parts of polytetramethylene glycols, 2 parts of described steps one are obtained, after mixing, under 65 degrees celsius, react half an hour; Then under 65 degrees celsius, reaction 1 hour is continued after adding 1 part of BDO, then slaking 5 hours under 130 degrees celsius; Add 400 parts of acetone after being cooled to normal temperature, be fully uniformly mixed to dissolving, then add the obtained tourmaline powder of 10 parts of described steps one and stir.
Step 3, spray finishing agent: by fibrous raw material shredding, smash, dedusting, mixing, preparation mass percent concentration is APP emulsion or the solution of 30 ~ 80%, sprays the obtained finishing agent of the obtained tourmaline powder of described step one, described step 2 and described APP emulsion or solution in the process of blower fan conveying.
The fountain height of the finishing agent that the tourmaline powder that described step one obtains, described step 2 obtain requires identical with specific embodiment one, and described APP emulsion or spray solution amount are spray 3 ~ 5 grams in 100 grams of fibrous raw materials.
Specific embodiment four
Wherein step one, step 3 and step 4 are with specific embodiment three.
Step 2, preparation finishing agent: first take nanometer grade powder, 15 parts of toluene di-isocyanate(TDI)s that 80 parts of poly adipate succinic acid esters, 10 parts of polytetramethylene glycols, 4 parts of described steps one are obtained, after mixing, under 65 degrees celsius, react half an hour; Then under 65 degrees celsius, reaction 1 hour is continued after adding 3 parts of BDOs, then slaking 5 hours under 130 degrees celsius; Add 600 parts of acetone after being cooled to normal temperature, be fully uniformly mixed to dissolving, then add the obtained tourmaline powder of 20 parts of described steps one and stir.
Specific embodiment five
Wherein step one, step 3 and step 4 are with specific embodiment one.
Step 2, preparation finishing agent: first take nanometer grade powder, 10 parts of toluene di-isocyanate(TDI)s that 80 parts of poly adipate succinic acid esters, 5 parts of polytetramethylene glycols, 2 parts of described steps one are obtained, after mixing, under 65 degrees celsius, react half an hour; Then under 65 degrees celsius, reaction 1 hour is continued after adding 3 parts of BDOs, then slaking 5 hours under 130 degrees celsius; Add 600 parts of acetone after being cooled to normal temperature, be fully uniformly mixed to dissolving, then add the obtained tourmaline powder of 10 parts of described steps one and stir.
The negative ion automobile inner decoration material that specific embodiment one to five obtains after measured, it is arranged on releasable negative ion concentration in compartment is 3000 ~ 5000 every cubic centimetre, through plane vibration test more than 100,000 times repeatedly, negative ion concentration of its release is still 3000 ~ 5000 every cubic centimetre, illustrates that tourmaline particles in the negative ion automobile inner decoration material that specific embodiment one to five provides and textile fabric have good binding ability.
Above content is detailed description made for the present invention in conjunction with specific embodiments, can not assert that the present invention specifically implements to be only limitted to these explanations.For those skilled in the art, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, all should be considered as belonging to the scope of protection of the invention.
Claims (5)
1. a negative ion automobile inner decoration material manufacturing method, is characterized in that, comprises the following steps:
Step one, pulverizing tourmaline: tourmaline is made tourmaline powder and nanometer grade powder respectively, and the particle diameter of described tourmaline powder is less than 2 microns, and the particle diameter of described nanometer grade powder is less than 50 nanometers;
Step 2, preparation finishing agent: first take nanometer grade powder, 10 ~ 15 parts of toluene di-isocyanate(TDI)s that 70 ~ 80 parts of poly adipate succinic acid esters, 5 ~ 10 parts of polytetramethylene glycols, 2 ~ 4 parts of described steps one are obtained, after mixing, under 65 degrees celsius, react half an hour; Then under 65 degrees celsius, reaction 1 hour is continued after adding 1 ~ 3 part of BDO, then slaking 5 hours under 130 degrees celsius; Add 400 ~ 600 parts of acetone after being cooled to normal temperature, be fully uniformly mixed to dissolving, then add the obtained tourmaline powder of 10 ~ 20 parts of described steps one and stir;
Step 3, spray finishing agent: by fibrous raw material shredding, smash, dedusting, mixing, in the process of blower fan conveying, spray the obtained tourmaline powder of described step one and the obtained finishing agent of described step 2;
Step 4, shaping interior decoration fabric: lapping and acupuncture sizing are carried out to the fibrous raw material through described step 3 process.
2. negative ion automobile inner decoration material manufacturing method as claimed in claim 1, it is characterized in that, described step 3 also comprises, in mixed fibrous raw material, spray APP emulsion or solution.
3. negative ion automobile inner decoration material manufacturing method as claimed in claim 2, it is characterized in that, described APP emulsion or solution quality percent concentration are 30 ~ 80%, and fountain height is the described APP emulsion or the solution that spray 3 ~ 5 parts of quality in the fibrous raw material of every 100 parts of quality.
4. negative ion automobile inner decoration material manufacturing method as claimed in claim 1, it is characterized in that, the fountain height of the tourmaline powder that step one described in described step 3 is obtained and the finishing agent that described step 2 obtains requires as making total fountain height of described tourmaline powder and described nanometer grade powder be every square meter 3 ~ 10 grams.
5. negative ion automobile inner decoration material manufacturing method as claimed in claim 4, it is characterized in that, the specification of described negative ion automobile inner decoration material is every square meter 500 ~ 2500 grams, 0.5 ~ 1 cm thick.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410312283.3A CN104131456B (en) | 2014-07-01 | 2014-07-01 | Negative ion automobile inner decoration material manufacturing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410312283.3A CN104131456B (en) | 2014-07-01 | 2014-07-01 | Negative ion automobile inner decoration material manufacturing method |
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| CN104131456B true CN104131456B (en) | 2016-03-02 |
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| CN105860198A (en) * | 2016-04-20 | 2016-08-17 | 广德天运新技术股份有限公司 | Preparation method for producing fiber-based solidified plate by utilizing waste and old textiles |
| CN105862205A (en) * | 2016-05-20 | 2016-08-17 | 长兴宏泰纺织有限公司 | Preparation method of ultraviolet-proof covering yarn |
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Denomination of invention: Manufacturing method of negative ion automotive interior materials Effective date of registration: 20201210 Granted publication date: 20160302 Pledgee: Xuancheng SME Financing Guarantee Co.,Ltd. Pledgor: GUANGDE TIANYUN NEW TECHNOLOGY Co.,Ltd. Registration number: Y2020980009097 |
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Date of cancellation: 20211215 Granted publication date: 20160302 Pledgee: Xuancheng SME Financing Guarantee Co.,Ltd. Pledgor: GUANGDE TIANYUN NEW TECHNOLOGY Co.,Ltd. Registration number: Y2020980009097 |