CN104131158B - A kind of folded formula recirculating fluidized bed gasification magnetizing roasting device and technique - Google Patents

A kind of folded formula recirculating fluidized bed gasification magnetizing roasting device and technique Download PDF

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CN104131158B
CN104131158B CN201410344381.5A CN201410344381A CN104131158B CN 104131158 B CN104131158 B CN 104131158B CN 201410344381 A CN201410344381 A CN 201410344381A CN 104131158 B CN104131158 B CN 104131158B
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roasting
fluidized
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gasification furnace
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CN104131158A (en
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杨谋森
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Jiaxing Lechuang Fastener Technology Co Ltd
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Abstract

The invention discloses a kind of folded formula recirculating fluidized bed gasification magnetizing roasting device and roasting technique, it is by recycled offgas to be sent into the cfentrifugal blower of gasification furnace together with air, feeder, body of heater and high temperature cyclone separator and the loopback of material valve group of gasifying into circle fluidized-bed gasification furnace, fluosolids roasting body of heater and high temperature cyclone separator and loopback of material valve group into ciculation fluidized magnetization roasting furnace, venturi type preheater, lower exhaust high-temperature separator, raw material cabin, swinging residual heat drying machine, pulse bag type dust collector, centrifugal type draught fan forms, the circle fluidized-bed gasification furnace is superimposed with ciculation fluidized magnetization roasting furnace or arranged in series.Present invention process suits each stage in roasting technique, mixes suitable equipment and is folded connection, realizes optimization, efficient, energy-conservation technological parameter;Air is equipped with as coal gasification agent using partial tail gas simultaneously, to realize emission reduction and recovery waste heat.

Description

A kind of folded formula recirculating fluidized bed gasification-magnetizing roasting device and technique
Technical field
It is more particularly to a kind of applied to coal gasification and the magnetizing roast of poor iron ore the present invention relates to chemical industry, field of metallurgy Technique and device.
Background technology
The average grade of China's iron ore is only 33%, about lower than current International Iron Ore stone supply big country average grade 20%.China's iron ore 90% is above is lean ore, and with continuous exploitation, high-grade rich ore starts exhaustion occur.Due to market The growth of demand, iron ore of low ore grade and compound symbiotic ore are just provided with very big extraction value, and will turn into and develop in the future Direction.This kind of iron ore mainly has siderite, limonite, bloodstone, water chestnut magnetic iron ore and pyrite burning slag, rich ore magnetic separation Remaining mine tailing etc..
For Low-grade and hard-to-separate iron ore stone, can not be effectively treated using flotation, gravity treatment or the high intensity magnetic separation method of routine, And cause substantial amounts of waste and environmental pollution.Such ore is calcined using reduction magnetization, Fe2O3 is generated into Fe3O4, is changed into Can magnetic separation iron ore, to improve efficiency of magnetic separation and iron yield.This is into the common recognition of industry.
Reduction magnetization roasting has using modes such as shaft furnace, rotary kiln, fluidized bed furnace, ciculation fluidized roasting, suspension flash roastings. Wherein because of fluosolids roasting technique (fluidized bed furnace, suspension flash, ciculation fluidized roasting) mass-and heat-transfer efficiency high, energy consumption is far below perpendicular Kiln, rotary kiln and enjoy high praise.Substantial amounts of research has all been carried out to the roasting of fluidization reduction magnetization both at home and abroad.Chiba, Japan Kawasaki Iron company is respectively that bloodstone progress of 30,141,162,101 μm of Iron grades more than 60% is hot with four kinds of average grain diameters Circulating fluidization reduction research.Tokyo iron and steel institute new technology research center is using bubble type fluid bed to 10-30% product Position 0.25mm particulate iron ore and several millimeters of coarse grain iron ore are tested.China is in the sixties in last century, Chinese section Chemical industry Institute of Metallurgical Technology of institute and mine research institute of Ma'an Mountain have built the ton day fluidization Roasting of China's First 100 jointly Burn pilot test system.The seventies, mine research institute of Ma'an Mountain are injected directly into fluidized bed furnace as reducing agent using coal dust to carry out Magnetizing roast is fluidized, also achieves certain achievement.The whirlwind flash magnetization roasting stove of also remaining in recent years forever rich academician's invention Important breakthrough is obtained to handle oolitic hematite, the device can more shorten roasting time than other reduction roastings.
The existing iron ore using coal as direct reducer, which is fluidized in magnetic roasting process, has following deficiency:1) profit of carbon It is low with rate, high energy consumption.In the existing technique for mixing coal directly as reducing agent and ore, coal combustion, gasification and ore Reduction reaction carried out in same device, each parameter can not be made to reach optimization;Can not be same in terms of coal consumption with the magnetization rate of recovery When reach optimal.It is existing by same device be divided into gasification, reduction roasting, waste heat recovery unit mode in, it is simply simple Connected after being split with fluidization technique to each unit on ground;Most suitable corollary equipment, and energy are not found for each operating unit Organically coordinate to get up.Thus, independent operating unit reduces part energy consumption, adds technique compared to directly mixed mode seemingly Performance-adjustable, efficiency of carbon con version but can not be thoroughly improved, reduce energy consumption.2) discharge capacity of system carbon and gas is high, material with Energy regenerating is using not enough.Coal is as in the iron ore fluidisation magnetic roasting process of reducing agent at present, and coal is in gasification unit Gasifying agent-water vapour is provided by steam generator or waste heat boiler;And CO2 and drying process are produced in magnetizing roast In caused H2O steam, be largely drained, carbon can not realize effective circulation.This not only wastes heat energy, adds production Cost, and cause very big burden to atmospheric environment.3) SR is big, and horizontal mass-and heat-transfer is inadequate in fluo solid roaster.Nothing By being multistage suspension magnetizing roast, or multistage fluidized roasting, all deposit system running resistances are big, thus production cost is higher. General fluid bed axial direction high cycle speed, material back-mixing is strong, is advantageous to the diffusion of reducing gas and material;But fluid bed empir-ical formulation Poor, gas is low with the horizontal proliferation speed of material.This have impact on the magnetization efficiency of reactor and the uniformity of product, thus by force Change the lateral diffusion-capability of fluid bed material, homogenizing product quality is necessary.
The content of the invention
The present invention is in view of the shortcomings of the prior art, it is proposed that a kind of folded formula recirculating fluidized bed gasification-magnetic roasting process And device, to realize that coal is fully utilized;Recovery magnetization, as gasifying agent, realizes recycling, subtracting for carbon with dried tail gas Row and the purpose of energy-conservation;The running resistance of fluosolids roasting system is reduced, is homogenized the quality and magnetization efficiency of product.Magnetizing roast work Skill and device, to realize that coal is fully utilized;Recovery magnetization with dried tail gas as gasifying agent, realize the recycling of carbon, Emission reduction and the purpose of energy-conservation;The running resistance of fluosolids roasting system is reduced, is homogenized the quality and magnetization efficiency of product.
The technical proposal of the invention is realized in this way:
The invention further relates to a kind of folded formula recirculating fluidized bed gasification-magnetizing roasting device, it by by recycled offgas with it is empty Gas is sent into the cfentrifugal blower of gasification furnace, feeder, gasification body of heater and high temperature cyclone separator and loopback of material valve group together Into circle fluidized-bed gasification furnace, fluosolids roasting body of heater and high temperature cyclone separator and loopback of material valve group into ciculation fluidized magnetic Change roaster, venturi type preheater, lower exhaust high-temperature separator, raw material cabin, swinging residual heat drying machine, impulse bag remove Dirt device, centrifugal type draught fan composition, the circle fluidized-bed gasification furnace is superimposed with ciculation fluidized magnetization roasting furnace or arranged in series, The lower exhaust high-temperature separator side sets raw material cabin, and the raw material cabin connects swinging residual heat drying machine, the revolution Formula residual heat drying machine connects pulse bag type dust collector, and centrifugal type draught fan is set above the pulse bag type dust collector.
Circle fluidized-bed gasification furnace bottom described in the cfentrifugal blower face, the circle fluidized-bed gasification furnace sidepiece It is connected with fluosolids roasting body of heater thereon, the fluosolids roasting body of heater side connects high temperature cyclone separator, and opposite side sets institute Lower exhaust high-temperature separator is stated, the venturi type preheater, the venturi are set above the high temperature cyclone separator Formula preheater connects sealed screw(-type) feeder.
The fluosolids roasting body of heater, without cloth harden structure, sets several swirl diffusers, supplying one in back taper in the middle part of body of heater Tail gas is quantified to strengthen the curl of fluid field in furnace so that the extended residence time in miberal powder in stove, strengthening flow and miberal powder connect Touch, improve the intensity and efficiency of reduction reaction, be homogenized the quality of product.
The purpose that the present invention is reached by said apparatus is the reduction magnetization roasting point of one side coal gasification and iron ore Not in independent ciculation fluidized gasification furnace with being carried out in ciculation fluidized magnetization roasting furnace;
On the other hand, both to form set of device by overlapping or connecting, and the preheating of material is in venturi type preheater, thing The drying of material is carried out in swinging residual heat drying machine so that gasification, reduction magnetization, preheating, dry each rank in roasting process Section, all carried out in the equipment for being best suitable for technique, with the optimization of realization device technological parameter, and pass through material flow and flue gas Stream is folded to be linked togather, and realizes that emission reduction is calcined with energy-conservation.
A further object of the present invention is to utilize roasting and dried tail gas (Main Ingredients and Appearance CO2、H2O) with air together, make For gasifying agent of the coal in gasification, steam generation or waste heat boiler when removing traditional gasification, to realize that the emission reduction of system saves.
A further object of the present invention is that the operation resistance of system is reduced by the structure design to ciculation fluidized magnetization roasting furnace Power;The horizontal proliferation of enhancing roasting air-flow, magnetize the efficiency of reaction and the uniformity of product to improve.
The invention further relates to above-mentioned folded formula recirculating fluidized bed gasification-magnetizing roast, is realized especially by following manner:
(1) after magnetizing roast by preheating, dried partial tail gas CO2, H2O and air together as gasifying agent, warp It is sent into by cfentrifugal blower in ciculation fluidized gasification furnace, the coal dust being sent into feeder enters promoting the circulation of qi in ciculation fluidized gasification furnace Change;
(2) coal dust is fed again into gasification furnace after high temperature cyclone separator separates through loopback of material valve, is achieved and is followed Ring, gas caused by gasification are entered by fluosolids roasting body of heater bottom of the back taper in circulating fluidized bed roasting furnace without air distribution plate;
(3) to being sent into the miberal powder in stove after being collected via Venturi preheater preheating and inferior discharge, flowed Change reduction roasting;Miberal powder is realized by high-temperature separator and loopback of material valve to be circulated in fluo solid roaster;Being obtained after roasting can The iron ore concentrate of magnetic separation, while heat smoke caused by being calcined is carried out after miberal powder separates with flue gas through lower exhaust high-temperature separator, cigarette Gas, which enters in swinging residual heat drying machine, original ore powder is dried dehydration, and thus obtained tail gas is net through pulse bag type dust collector After change, a part recycles as gasifying agent, a part of then emptied through centrifugal type draught fan.
Further, operation temperature is 900-1100 DEG C to the ciculation fluidized gasification furnace in stove at ambient pressure;Ciculation fluidized magnetic Change roaster operation temperature at 700-900 DEG C, material mean residence time in stove reaches 30-60min;Emission dust-laden is dense Degree is less than 50mg/m3,90-100 DEG C of the temperature of emission.
The ciculation fluidized gasification furnace is to fine coal using tail gas CO2, the H2O and air being recycled back to together as gasifying agent Gasified.
The invention has the advantages that compared with prior art, advantages of the present invention is as follows:
(1) two relatively independent ciculation fluidized gasification furnace and ciculation fluidized magnetization roasting furnace, which are folded, to be linked togather, wherein dividing Carry out gasification reaction and reduction roasting so that the different phase of roasting separates to operate.Realize gasification-magnetizing roast work The optimization of skill, while also realize and carried out the optimization of device structure for technique different phase.
(2) Process operating parameters of optimization and the equipment of optimization structure, can well realize and save and improve the profit of coal The rate of recovery of rate and iron.Wherein for the conversion ratio of coal up to 98%, iron recovery is more than 90%.
(3) need not be set up together as coal gasification agent, gasification furnace with recycled offgas (Main Ingredients and Appearance CO2, H2O) and air Steam generation gas or waste heat boiler.This not only reduces equipment investment, it is often more important that realize carbon recycle with tail gas more than The recovery of heat, emission reduction and the effect of energy-conservation are reached.
(4) back taper of ciculation fluidized magnetizing roast body of heater is furnished with 3-4 swirl diffuser without air distributor structure and middle part Design, significantly reduces the running resistance of system, while also improve the gas-solid in stove compared with conventional multi-level fluidization technique Contact, add the residence time of material, be homogenized product quality.
(5) this not only independent but also associated operational mode of roasting technique and device, it is easy to carry out production management and fortune The regulation and control of row parameter.Influence of the fluctuation of the management cost and raw ore material, raw coal quality of operation to production all greatly reduces.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the folded connection formula recirculating fluidized bed gasification-magnetizing roasting device of the present invention and reaction process schematic diagram.
Fig. 2 is partial device structures schematic diagram of the present invention.
In figure, 01, iron ore concentrate, 02, raw material miberal powder, 03, air, 04, tail gas, 05, emptying tail gas, 06, fine coal, 07, pre- Miberal powder after heat;1st, cfentrifugal blower, 2, feeder, 3, circle fluidized-bed gasification furnace, 4, fluosolids roasting body of heater, 5, high temperature rotation Wind separator, 6, swirl diffuser, 7, lower exhaust high-temperature separator, 8, venturi type preheater, 9, sealed screw(-type) feeder, 10th, material buffer rifle, 11, elevator, 12, raw material cabin, 13, centrifugal type draught fan, 14, pulse bag type dust collector, 15, swinging Residual heat drying machine, 16, gasifying agent distributor.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Reference picture 1, a kind of folded formula recirculating fluidized bed gasification-magnetizing roasting device, by by recycled offgas together with air Be sent into the cfentrifugal blower 1 of gasification furnace, feeder 2, gasification body of heater and high temperature cyclone separator 5 and loopback of material valve group into Circle fluidized-bed gasification furnace 3, fluosolids roasting body of heater 4 and high temperature cyclone separator 5 and loopback of material valve group into ciculation fluidized magnetic Change roaster, venturi type preheater 8, lower exhaust high-temperature separator 7, raw material cabin 12, swinging residual heat drying machine 15, pulse Sack cleaner 14, centrifugal type draught fan 13 are formed, and the circle fluidized-bed gasification furnace 3 both may be used with ciculation fluidized magnetization roasting furnace Superposition again can arranged in series.
1 face circle fluidized-bed gasification furnace of cfentrifugal blower 3 bottom, the sidepiece of circle fluidized-bed gasification furnace 3 with thereon Fluosolids roasting body of heater 4 connects, and the side of fluosolids roasting body of heater 4 connection high temperature cyclone separator 5, opposite side sets the lower exhaust High-temperature separator 7, the top of high temperature cyclone separator 5 set the venturi type preheater 8, and the venturi type preheater 8 connects Sealed screw(-type) feeder 9 is connect, material buffer warehouse 10 is installed on the top of sealed screw(-type) feeder 9, material buffer warehouse 10 Side sets elevator 11.
The lower side of exhaust high-temperature separator 7 sets raw material cabin 12, and the raw material cabin 12 connects swinging residual heat drying machine 15.Swinging residual heat drying machine 15 connects pulse bag type dust collector 14, and the top of pulse bag type dust collector 14 sets centrifugal air inducing Machine 13.
Fluosolids roasting body of heater 4, without cloth harden structure, multiple swirl diffusers is set in the middle part of body of heater, are incorporated a certain amount of in back taper Tail gas is to strengthen the curl of fluid field in furnace so that the extended residence time in miberal powder in stove, contact of the strengthening flow with miberal powder, carries The intensity and efficiency of high reduction reaction, it is homogenized the quality of product.This back taper considerably reduces without air distributor structure design Running resistance after two recirculating fluidized bed superpositions or series connection, while coordinate the swirl diffuser of design in the middle part of body of heater to be flowed to be homogenized Field, strengthen horizontal proliferation.
The invention further relates to a kind of folded formula recirculating fluidized bed gasification-magnetic roasting process, comprise the following steps that:
Fine coal is sent into circle fluidized-bed gasification furnace 3 by feeder 2;Followed by magnetizing roast, preheating, dried part Ring tail gas, together as gasifying agent, is sent into circle fluidized-bed gasification furnace 3 via cfentrifugal blower 1 with air, carries out coal Circulating fluidization atmospheric gasification, gasification temperature are 900-1100 DEG C, and efficiency of carbon con version reaches 98%.Gas caused by gasification, from following Fluosolids roasting body of heater 4 bottom of the back taper without air distribution plate enters in ring fluidized-solids roaster.
To via venturi type preheater 8 preheat and inferior discharge 7 collect after be sent into stove in miberal powder, flowed Change reduction roasting.Wherein some recycled offgas is filled into be formed in stove by swirl diffuser and revolved in the middle part of fluosolids roasting body of heater 4 Stream, 700-900 DEG C of reduction roasting temperature;Miberal powder is realized by high-temperature separator and loopback of material valve to be circulated in roaster, ore deposit Powder is in residing time in furnace 30-60min., can be by changing miberal powder in ciculation fluidized roasting according to the baking property of different miberal powders Circulating ratio in stove, to adjust the Best Times that miberal powder stops in stove.Obtained after roasting can magnetic separation iron ore concentrate, iron recovery Rate is more than 90%.Meanwhile the heat smoke isolated after roasting through high temperature cyclone separator 5 enters venturi type preheater 8 to drying Material after dry is preheated;After the completion of preheating in lower exhaust high-temperature separator 7, collection material (miberal powder) and progress flue gas Separation.The material of collection is sent into fluosolids roasting body of heater 4, and the flue gas of separation then enters in swinging residual heat drying machine 15 to raw ore Dehydration is dried in powder.Thus obtained tail gas is after the purification of pulse bag type dust collector 14, and a part is as gasifying agent circulation profit With a part of then emptied through centrifugal type draught fan 13;The dried elevated machine 11 of material (miberal powder) and sealed screw feeder Machine 9 is sent into venturi type preheater 8.
The invention provides a kind of folded formula recirculating fluidized bed gasification-magnetic roasting process and device, make two it is relatively only Vertical ciculation fluidized gasification furnace and ciculation fluidized magnetization roasting furnace, which are folded, to be linked togather, and is roasted wherein carrying out gasification reaction respectively with reduction Burn so that the different phase of roasting separates to operate.The optimization of gasification-magnetic roasting process is realized, to realize that coal is complete Utilize;Recovery magnetization is used as gasifying agent with dried tail gas, realizes the recycling of carbon, emission reduction and the purpose saved;Reduce The running resistance of fluosolids roasting system, it is homogenized the quality and magnetization efficiency of product.Magnetic roasting process and device, to realize that coal is complete Complete utilization.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.

Claims (6)

1. a kind of folded formula recirculating fluidized bed gasification-magnetizing roasting device, it is characterised in that it is by by recycled offgas and air one Rise the cfentrifugal blower for being sent into gasification furnace, feeder, gasification body of heater and high temperature cyclone separator and loopback of material valve group into Ciculation fluidized gasification furnace, fluosolids roasting body of heater and high temperature cyclone separator and loopback of material valve group into ciculation fluidized magnetizing roast Stove, venturi type preheater, lower exhaust high-temperature separator, raw material cabin, swinging residual heat drying machine, pulse bag type dust collector, Centrifugal type draught fan forms, and the circle fluidized-bed gasification furnace is superimposed with ciculation fluidized magnetization roasting furnace or arranged in series, described Lower exhaust high-temperature separator side sets raw material cabin, and the raw material cabin connects swinging residual heat drying machine, more than the swinging Hot dryer connects pulse bag type dust collector, and centrifugal type draught fan is set above the pulse bag type dust collector.
A kind of 2. folded formula recirculating fluidized bed gasification-magnetizing roasting device according to claim 1, it is characterised in that institute State circle fluidized-bed gasification furnace bottom described in cfentrifugal blower face, the circle fluidized-bed gasification furnace sidepiece and stream thereon Change roasting body of heater connection, the fluosolids roasting body of heater side connects high temperature cyclone separator, and opposite side sets the lower exhaust High-temperature separator, the high temperature cyclone separator top set the venturi type preheater, and the venturi type preheater connects Connect sealed screw(-type) feeder.
A kind of 3. folded formula recirculating fluidized bed gasification-magnetizing roasting device according to claim 1, it is characterised in that institute Fluosolids roasting body of heater is stated in back taper without cloth harden structure, several swirl diffusers are set in the middle part of body of heater.
4. a kind of folded formula recirculating fluidized bed gasification-magnetic roasting process, it is characterised in that as described below:
(1) after magnetizing roast by preheating, dried partial tail gas CO2, H2O and air together as gasifying agent, via from Core type air blower is sent into ciculation fluidized gasification furnace, and the coal dust being sent into feeder gasifies in ciculation fluidized gasification furnace;
(2) coal dust is fed again into gasification furnace after high temperature cyclone separator separates through loopback of material valve, is achieved circulation, gas Gas caused by change is entered by fluosolids roasting body of heater bottom of the back taper in circulating fluidized bed roasting furnace without air distribution plate;
(3) to being sent into the miberal powder in stove after collecting via Venturi preheater preheating and inferior discharge, fluidize also Original roasting;Miberal powder is realized by high-temperature separator and loopback of material valve to be circulated in fluo solid roaster;Being obtained after roasting can magnetic separation Iron ore concentrate, while heat smoke caused by being calcined is carried out after miberal powder separates with flue gas through lower exhaust high-temperature separator, and flue gas enters Enter in swinging residual heat drying machine and original ore powder is dried dehydration, thus obtained tail gas purifies through pulse bag type dust collector Afterwards, a part recycles as gasifying agent, a part of then emptied through centrifugal type draught fan.
A kind of 5. folded formula recirculating fluidized bed gasification-magnetic roasting process according to claim 4, it is characterised in that institute Stating ciculation fluidized gasification furnace, operation temperature is 900-1100 DEG C in stove at ambient pressure;Ciculation fluidized magnetization roasting furnace operation temperature At 700-900 DEG C, material mean residence time in stove reaches 30-60min;Emission dust content is less than 50mg/m3, row Put 90-100 DEG C of the temperature of tail gas.
A kind of 6. folded formula recirculating fluidized bed gasification-magnetic roasting process according to claim 4, it is characterised in that institute It is that fine coal is gasified together as gasifying agent using tail gas CO2, H2O and air for being recycled back to state ciculation fluidized gasification furnace 's.
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