CN104126640A - Suspension shell-meat separating method for shellfishes based on salt water proportion regulation and equipment thereof - Google Patents
Suspension shell-meat separating method for shellfishes based on salt water proportion regulation and equipment thereof Download PDFInfo
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- CN104126640A CN104126640A CN201410330398.5A CN201410330398A CN104126640A CN 104126640 A CN104126640 A CN 104126640A CN 201410330398 A CN201410330398 A CN 201410330398A CN 104126640 A CN104126640 A CN 104126640A
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Abstract
The invention relates to a suspension shell-meat separating method for shellfishes based on salt water proportion regulation and equipment thereof. The method comprises the following steps: the shellfishes of which the shells are open are poured into a salt water tank filled with compounded salt water solutions of which the concentration is 5% to 20% through a hoisting machine, the temperature of the salt water solutions is 20-30 DEG C, and at the same time, a bubbling device is started for bubbling for 3-5 minutes; a salt water circulation device is started, so that the shellfishes move towards the direction of an outlet of a conveyor belt along with the flow of the salt water; and a shell-meat output device which is arranged at an outlet of the salt water tank is started so that shellfish meat and the shells are respectively transported out to enter the next step for treatment. The equipment which is constructed by the method comprises the hoisting machine, at least one set of suspension separation device and the salt water circulation system, wherein each set of the suspension separation device comprises the salt water tank, the bubbling device and the shell-meat output device; and the salt water circulation system comprises a salt water transfer pump, a salt water storing tank, a temperature lowering device and a defoaming device. The method and the equipment thereof disclosed by the invention have the beneficial effects that cooling and shell-meat separation are completed in one step, and the technology process and the production equipment investment are reduced.
Description
Technical field
The present invention relates to the shell meat isolation technics in shellfish shelling field, especially a kind of based on salt solution proportion adjusting suspension shell meat separation method and equipment thereof.
Background technology
The expansion of shellfish suitability for industrialized production has promoted the development of shellfish exuviating technology, it is a wherein important step that shellfish shelling process mesochite meat separates, by opening shell shellfish after treatment, shellfish meat major part is also included in the cavity of shell formation, and taking out the shellfish meat having separated with shell becomes a difficult problem.
Having at present a lot of research is to be patted shellfish meat is separated from shell by reciprocating sieve or flexible rotating impeller, a kind of shellfish shelling automatic production line as disclosed in CN202476351U, take separating husk meat by vibrations shell meat separator, the disclosed a kind of mussel shell removing machine of CN101642158B, its mesochite meat separates by flexible rotating impeller and pats shellfish meat is departed from from the shell being wrapped in, this class can produce very large destruction to shellfish meat integrality by the method shaking or pat, and separative efficiency is low.The back that shell meat separates is that shellfish is opened to shell processing; shellfish opening is generally the method for utilizing high temperature or high pressure at present; wherein high temperature is again the most frequently used; and the shellfish that high temperature is opened after shell must carry out the separation of shell meat again through cooling processing; the present invention utilizes the proportion of shellfish meat and shell different; by regulating brine strength to add that bubbling is used for making exporting respectively after shellfish meat and shell layering; cooling and the separation process of shell meat are combined simultaneously; shellfish meat is lowered the temperature rapidly, play the object of protection quality, shortening production line.
Summary of the invention
In order to solve, traditional shell meat separation method separative efficiency is low, quality is destroyed large not enough problem, the invention provides a kind ofly can improve shell meat separative efficiency, effectively improve shellfish meat quality regulate shellfish suspension shell meat separation method and equipment thereof based on salt solution proportion.
One of the present invention regulates shellfish suspension shell meat separation method based on salt solution proportion, comprises the following steps:
1) shellfish opening after shell is put into by elevator in the saline slot for preparing 5%-20% saline solution (mass percent), and saline solution temperature 20-30 DEG C opens bubbling device simultaneously, bubbling effect 3-5 minute;
2) open brine recycling device, saline solution is discharged in saline slot exit, import department pumps into the saline solution being stored in advance in salt solution accumulator tank by salt solution delivery pump, shellfish is moved towards the Way out at conveyer belt place with saline flow, and bubbling effect continues to carry out;
3) the shell meat output device of opening the setting of saline slot exit transports away shellfish meat and shell respectively;
4) for through step 3) the dissatisfactory shellfish of separating effect of processing, the shellfish meat of the upper strata conveyer belt output of shell meat output device has and is mingled with further separating through the saline slot of the suspension separator of next stage again of shell, repeats above-mentioned step 1)-3) processing;
5) through step 3) or 4) the intact shellfish meat of separation of output and shell is packed respectively or the processing such as storage.
According to the equipment that regulates shellfish suspension shell meat separation method to build based on salt solution proportion of the present invention, it is characterized in that: comprise elevator, at least a set of suspension separator, brine circulation system, suspension separator described in every cover comprises saline slot, bubbling device, shell meat output device, and described elevator is arranged in a side of saline slot; Bubbling device is equipped with in the bottom of described saline slot, and described shell meat output device is arranged on the saline slot relative with elevator one side; Described shell meat output device comprises for delivery of the upper strata conveyer belt of shellfish meat, for delivery of lower floor's conveyer belt of shell, and upper and lower two-layer driving-belt is furnished with respectively corresponding drive pump, the outlet of described lower floor's conveyer belt is furnished with shell collecting tank, and described upper strata conveyer belt is connected with the saline slot of the suspension separator of rear one-level with postorder shellfish meat treatment facility or by shellfish meat conveyer belt; Described brine circulation system comprises salt solution delivery pump, salt solution accumulator tank, heat sink and defoaming device, and the delivery port of described salt solution delivery pump is connected with described saline slot pipeline, the water inlet of described salt solution delivery pump is connected with described salt solution accumulator tank pipeline; The discharge outlet of described saline slot is circulated to salt solution accumulator tank again by defoaming device and heat sink successively, and described brine circulation system and described saline slot form brine recycling path.
Between described upper strata conveyer belt and described lower floor's conveyer belt, be provided with baffle plate, one end of described baffle plate between levels conveyer belt, the other end extends to described saline slot middle part.
The telescopic baffle plate that described baffle plate is arranged horizontally.
All suspension separators share same set of brine circulation system, the water inlet of wherein said salt solution delivery pump is connected with the corresponding saline slot pipeline of every cover suspension separator respectively, except the discharge outlet of the saline slot of last a set of suspension separator is circulated to salt solution accumulator tank again by defoaming device and heat sink successively, the discharge outlet of the saline slot of remaining suspension separator is directly logical to be connected with described salt solution accumulator tank pipeline.
Complete equipment comprises a set of described suspension separator, and the described upper strata conveyer belt of described shell meat output device is connected with postorder shellfish meat treatment facility.
Complete equipment comprises the described suspension separator of at least two covers, the upper strata conveyer belt of previous stage of described shell meat output device and the saline slot of the suspension separator of rear one-level are connected, and the upper strata conveyer belt of last a set of suspension separator directly and the shellfish meat treatment facility of postorder.
Complete equipment comprises the suspension separator described in two covers, the suspension separator that a set of suspension separator being wherein connected with elevator is called first stage suspension separator, be connected with first stage suspension separator is called secondary suspension separator, and described first stage suspension separator comprises one-level saline slot, one-level bubbling device, one-level shell meat output device; Described secondary suspension separator comprises secondary saline slot, secondary bubbling device, secondary shell meat output device; Described first stage suspension separator and described secondary suspension separator share same set of brine circulation system.
Described defoaming device and heat sink are determined power and working time according to saline treatment amount.
Technical conceive of the present invention is: utilize saline sook to take separating husk meat, open shellfish after shell and can play the effect of fast cooling for heat treatment; Regulate brine strength to coordinate bubbling effect can effectively make the different shellfish meat of proportion and shell layering in water, the density of shellfish meat is close to fresh water, shell is according to the buoyancy difference in water after opening shell side degree difference and opening, density is greatly between 1.2-1.4, and utilize brine strength control solution density is the precondition that shell meat separates between shellfish meat and shell; Bubbling effect is not only beneficial to separates the shellfish meat being included in shell, and can evenly it distribute, and coordinates salt solution to regulate shellfish meat shell is carried out to layering; Shellfish meat shell after layering is exported respectively, and salt solution passes in froth breaking, heat sink and circulates, so that recycling.
The invention has the beneficial effects as follows: (1) cooling and shell meat is separated in same step and completes, reduced technological process and production equipment and dropped into;
(2) overturned rigid physical separation effect such as traditional vibrations, beating etc., use the flexible separating treatment of the adjusting of salt solution proportion and bubbling that the integrality of shellfish meat and quality are improved greatly, the effect of protection shellfish meat can be played, and separative efficiency can be greatly improved;
(3) salt solution can reuse by EGR froth breaking with after lowering the temperature, and economizes on resources and energy consumption, reduces production costs;
(4) multi-stage separation can realize by same set of brine circulation system.
Brief description of the drawings
Fig. 1 is single saline slot shellfish suspension shell meat separator schematic diagram of the present invention.
Fig. 2 is multistage (two saline slot) of the present invention shellfish suspension shell meat separator schematic diagram.
Detailed description of the invention
Further illustrate the present invention below in conjunction with accompanying drawing
With reference to accompanying drawing:
Embodiment 1 one of the present invention regulates shellfish suspension shell meat separation method based on salt solution proportion, comprises the following steps:
1) shellfish opening after shell is put into by elevator in the saline slot of the saline solution for preparing 5%-20% concentration, and saline solution temperature 20-30 DEG C opens bubbling device simultaneously, bubbling effect 3-5 minute;
2) open brine recycling device, saline solution is discharged in saline slot exit, import department pumps into the saline solution being stored in advance in salt solution accumulator tank by salt solution delivery pump, shellfish is moved towards the Way out at conveyer belt place with saline flow, and bubbling effect continues to carry out;
3) the shell meat output device of opening the setting of saline slot exit transports away shellfish meat and shell respectively, and the transmission speed of the levels conveyer belt of its mesochite meat output device is 0.1-0.5m/s;
4) for through step 3) the dissatisfactory shellfish of separating effect of processing, the shellfish meat of the upper strata conveyer belt output of shell meat output device has and is mingled with further separating through the saline slot of the suspension separator of next stage again of shell, repeats above-mentioned step 1)-3) processing;
5) through step 3) or 4) the intact shellfish meat of separation of output and shell is packed respectively or the processing such as storage.
Embodiment 2 is according to the equipment that regulates shellfish suspension shell meat separation method to build based on salt solution proportion described in embodiment 1, comprise elevator 1, at least a set of suspension separator 2, brine circulation system 3,, suspension separator 2 described in every cover comprises saline slot 21, bubbling device 22, shell meat output device 23, and described elevator 1 is arranged in a side of saline slot 21; Bubbling device 22 is equipped with in the bottom of described saline slot 21, and described shell meat output device 23 is arranged on the saline slot relative with elevator 1 21 1 sides; Described shell meat output device 23 comprises for delivery of the upper strata conveyer belt 231 of shellfish meat, for delivery of lower floor's conveyer belt 232 of shell, and upper and lower two-layer driving-belt is furnished with respectively corresponding drive pump, the outlet of described lower floor's conveyer belt 232 is furnished with shell collecting tank 24, and described upper strata conveyer belt 231 is connected with the saline slot of the suspension separator of rear one-level with postorder shellfish meat treatment facility or by shellfish meat conveyer belt; Described brine circulation system 3 comprises salt solution delivery pump 31, salt solution accumulator tank 32, heat sink 33 and defoaming device 34, and the delivery port of described salt solution delivery pump 31 is connected with described saline slot 21 pipelines, the water inlet of described salt solution delivery pump 31 is connected with described salt solution accumulator tank 32 pipelines; The discharge outlet of described saline slot 21 is circulated to salt solution accumulator tank 32 again by defoaming device 34 and heat sink 33 successively, and described brine circulation system 3 forms brine recycling path with described saline slot 21.
Between described upper strata conveyer belt 231 and described lower floor's conveyer belt 232, be provided with baffle plate 233, one end of described baffle plate 233 between levels conveyer belt, the other end extends to described saline slot 21 middle parts.
The telescopic baffle plate that described baffle plate 233 is arranged horizontally.
All suspension separators 2 share same set of brine circulation system 3, the water inlet of wherein said salt solution delivery pump 31 is connected with corresponding saline slot 21 pipelines of every cover suspension separator 2 respectively, except the discharge outlet of the saline slot 21 of last a set of suspension separator 2 is circulated to salt solution accumulator tank 32 again by defoaming device 34 and heat sink 33 successively, the discharge outlet of the saline slot 21 of remaining suspension separator 2 is directly led to and is connected with described salt solution accumulator tank 32 pipelines.
Complete equipment comprises a set of described suspension separator 2, and the described upper strata conveyer belt of described shell meat output device 23 is connected with postorder shellfish meat treatment facility.
Complete equipment comprises the described suspension separator 2 of at least two covers, the upper strata conveyer belt 231 of previous stage of described shell meat output device 23 and the saline slot of the suspension separator of rear one-level are connected, and the upper strata conveyer belt of last a set of suspension separator directly and the shellfish meat treatment facility of postorder.
Complete equipment comprises the suspension separator described in two covers, the suspension separator that a set of suspension separator being wherein connected with elevator is called first stage suspension separator 25, be connected with first stage suspension separator is called secondary suspension separator 26, and described first stage suspension separator comprises one-level saline slot 251, one-level bubbling device 252, one-level shell meat output device 253; Described secondary suspension separator 26 comprises secondary saline slot 261, secondary bubbling device 262, secondary shell meat output device 263; Described first stage suspension separator and described secondary suspension separator share same set of brine circulation system 3.
Described defoaming device 34 and heat sink 33 are determined power and working time according to saline treatment amount.
Technical conceive of the present invention is: utilize saline sook to take separating husk meat, open shellfish after shell and can play the effect of fast cooling for heat treatment; Regulate brine strength to coordinate bubbling effect can effectively make the different shellfish meat of proportion and shell layering in water, the density of shellfish meat is close to fresh water, shell is according to the buoyancy difference in water after opening shell side degree difference and opening, density is greatly between 1.2-1.4, and utilize brine strength control solution density is the precondition that shell meat separates between shellfish meat and shell; Bubbling effect is not only beneficial to separates the shellfish meat being included in shell, and can evenly it distribute, and coordinates salt solution to regulate shellfish meat shell is carried out to layering; Shellfish meat shell after layering is exported respectively, and salt solution passes in froth breaking, heat sink and circulates, so that recycling.
Embodiment 3 is taking mussel as example, and shellfish meat density is close to fresh water approximately 1.045, and shell is opened shell amplitude generally between 1.5-2.5cm, and its lamella shape is easily subject to buoyancy of water effect, and brine strength can be adjusted between 3%-30%.
As shown in Figure 1, the mussel that 300Kg opens after shell is transported in saline slot 2 by elevator 1, opens bubbling device 8, after bubbling effect 3-5min, open salt solution delivery pump 9, open brine recycling device, mussel is with brine stream to moving towards Way out, and bubbling effect continues to carry out.The upper and lower two-layer shell meat output device 4 and 5 in saline slot 2 exits is opened, upper strata output shellfish meat, lower floor's output shell.Heat sink 11 in brine circulation system and defoaming device 12 continuous firings are supplemented the salt solution in salt solution storagetank 10.
Embodiment 4 is for different shellfishes, and due to shell size and shape difference, the cavity that shell forms has a great difference to the package action of shellfish meat, can produce certain influence to the effect of bubbling effect; Consider out the impact of the cavity density of shell amplitude on its formation, saline solution density need to be according to actual conditions adjustment simultaneously.
As the shellfish of the prolate type shells such as razor clam, the bending amplitude on its shell both sides is less, be difficult to form a parcel shellfish meat cavity space, shellfish meat ratio is easier to same shell and separates, Gu bubbling effect can suitably reduce the time and reduce intensity, and that it opens shell Amplitude Ratio is larger, the space body global density forming will diminish, apart from diminishing, this just requires brine strength control more accurate, so that the layering of shell meat with the density contrast of shellfish meat.
As shown in Figure 2, the razor clam of 300Kg is put in saline slot after opening shell, and brine strength is controlled at 5%-15%, after bubbling effect 1-2min, opens brine recycling, the transmission speed that reduces shell meat output device is 0.1m/s, and in one-level saline slot, other operate with embodiment 2.
Further, secondary saline slot bubbling is opened, and the bubbling time can significantly reduce, be controlled at 1min left and right, the brine recycling in secondary separation device is opened path, further separating husk meat, concrete operations are similar with previous saline slot, strengthen the power of salt solution delivery pump, heat sink and defoaming device.Shellfish meat yield after separation reaches more than 95%.
Embodiment 5 clam equal-volumes are little, and the cavity forming is under shellfish meat package action, and shell density is large, regulate brine strength in 10% left and right, and bubbling action time suitably reduces, and just can arrive separating effect without carrying out the second-order separation.
500Kg clam is dropped in saline slot by elevator after opening shell, after bubbling effect 1min, opens salt solution delivery pump, opens brine recycling device, and bubbling effect continues to carry out.The upper and lower two-layer shell meat output device in saline slot exit is opened, upper strata output shellfish meat, and lower floor's output shell, device transmission speed is controlled at 0.2-0.3m/s, and other operate with embodiment 2.
Content described in this description embodiment is only enumerating of way of realization to inventive concept; protection scope of the present invention should not be regarded as only limiting to the concrete form that embodiment states, protection scope of the present invention also comprises that those skilled in the art conceive the equivalent technologies means that can expect according to the present invention.
Claims (9)
1. regulate a shellfish suspension shell meat separation method based on salt solution proportion, comprise the following steps:
1) shellfish opening after shell is put into by elevator in the saline slot of the saline solution for preparing 5%-20% concentration, and saline solution temperature 20-30 DEG C opens bubbling device simultaneously, bubbling effect 3-5 minute;
2) open brine recycling device, saline solution is discharged in saline slot exit, import department pumps into the saline solution being stored in advance in salt solution accumulator tank by salt solution delivery pump, shellfish is moved towards the Way out at conveyer belt place with saline flow, and bubbling effect continues to carry out;
3) the shell meat output device of opening the setting of saline slot exit transports away shellfish meat and shell respectively;
4) for through step 3) the dissatisfactory shellfish of separating effect of processing, the shellfish meat of the upper strata conveyer belt output of shell meat output device has and is mingled with further separating through the saline slot of the suspension separator of next stage again of shell, repeats above-mentioned step 1)-3) processing;
5) through step 3) or 4) the intact shellfish meat of separation of output and shell is packed respectively or the processing such as storage.
2. according to the equipment that regulates shellfish suspension shell meat separation method to build based on salt solution proportion claimed in claim 1, it is characterized in that: comprise elevator, at least a set of suspension separator, brine circulation system, suspension separator described in every cover comprises saline slot, bubbling device, shell meat output device, and described elevator is arranged in a side of saline slot; Bubbling device is equipped with in the bottom of described saline slot, and described shell meat output device is arranged on the saline slot relative with elevator one side; Described shell meat output device comprises for delivery of the upper strata conveyer belt of shellfish meat, for delivery of lower floor's conveyer belt of shell, and upper and lower two-layer driving-belt is furnished with respectively corresponding drive pump, the outlet of described lower floor's conveyer belt is furnished with shell collecting tank, and described upper strata conveyer belt is connected with the saline slot of the suspension separator of rear one-level with postorder shellfish meat treatment facility or by shellfish meat conveyer belt; Described brine circulation system comprises salt solution delivery pump, salt solution accumulator tank, heat sink and defoaming device, and the delivery port of described salt solution delivery pump is connected with described saline slot pipeline, the water inlet of described salt solution delivery pump is connected with described salt solution accumulator tank pipeline; The discharge outlet of described saline slot is circulated to salt solution accumulator tank again by defoaming device and heat sink successively, and described brine circulation system and described saline slot form brine recycling path.
3. equipment as claimed in claim 2, is characterized in that: between described upper strata conveyer belt and described lower floor's conveyer belt, be provided with baffle plate, one end of described baffle plate between levels conveyer belt, the other end extends to described saline slot middle part.
4. equipment as claimed in claim 3, is characterized in that: the telescopic baffle plate that described baffle plate is arranged horizontally.
5. equipment as claimed in claim 2, it is characterized in that: all suspension separators share same set of brine circulation system, the water inlet of wherein said salt solution delivery pump is connected with the corresponding saline slot pipeline of every cover suspension separator respectively, except the discharge outlet of the saline slot of last a set of suspension separator is circulated to salt solution accumulator tank again by defoaming device and heat sink successively, the discharge outlet of the saline slot of remaining suspension separator is directly logical to be connected with described salt solution accumulator tank pipeline.
6. equipment as claimed in claim 5, is characterized in that: complete equipment comprises a set of described suspension separator, and the described upper strata conveyer belt of described shell meat output device is connected with postorder shellfish meat treatment facility.
7. equipment as claimed in claim 5, it is characterized in that: complete equipment comprises the described suspension separator of at least two covers, the upper strata conveyer belt of previous stage of described shell meat output device and the saline slot of the suspension separator of rear one-level are connected, and the upper strata conveyer belt of last a set of suspension separator directly and the shellfish meat treatment facility of postorder.
8. equipment as claimed in claim 7, it is characterized in that: complete equipment comprises the suspension separator described in two covers, the suspension separator that a set of suspension separator being wherein connected with elevator is called first stage suspension separator, be connected with first stage suspension separator is called secondary suspension separator, and described first stage suspension separator comprises one-level saline slot, one-level bubbling device, one-level shell meat output device; Described secondary suspension separator comprises secondary saline slot, secondary bubbling device, secondary shell meat output device; Described first stage suspension separator and described secondary suspension separator share same set of brine circulation system 3.
9. equipment as claimed in claim 2, is characterized in that: described defoaming device and heat sink are determined power and working time according to saline treatment amount.
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CN201410330398.5A CN104126640B (en) | 2014-07-11 | 2014-07-11 | A kind of based on brine ratio reconditioning shellfish suspension shell and meat separation method and equipment thereof |
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CN201410330398.5A CN104126640B (en) | 2014-07-11 | 2014-07-11 | A kind of based on brine ratio reconditioning shellfish suspension shell and meat separation method and equipment thereof |
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Citations (6)
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GB551674A (en) * | 1941-09-04 | 1943-03-04 | Philips Nv | Improvements in or relating to a mechanical method for use in the separation of the sell and flesh of crustacea or the like |
US3722035A (en) * | 1971-01-27 | 1973-03-27 | F Hanks | Method for removing meat from the shells of bivale mollusks |
JPS60232046A (en) * | 1984-04-28 | 1985-11-18 | 折川 吉澄 | Sorting of shellfishes |
JP2008011782A (en) * | 2006-07-06 | 2008-01-24 | Myu-Loon:Kk | Apparatus for removing shell sand |
CN202958632U (en) * | 2012-12-27 | 2013-06-05 | 上虞市五叶食品机械有限公司 | Shellfish unshelling production line |
CN202983856U (en) * | 2012-12-27 | 2013-06-12 | 上虞市五叶食品机械有限公司 | Shellfish shell meat suspension separator |
-
2014
- 2014-07-11 CN CN201410330398.5A patent/CN104126640B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB551674A (en) * | 1941-09-04 | 1943-03-04 | Philips Nv | Improvements in or relating to a mechanical method for use in the separation of the sell and flesh of crustacea or the like |
US3722035A (en) * | 1971-01-27 | 1973-03-27 | F Hanks | Method for removing meat from the shells of bivale mollusks |
JPS60232046A (en) * | 1984-04-28 | 1985-11-18 | 折川 吉澄 | Sorting of shellfishes |
JP2008011782A (en) * | 2006-07-06 | 2008-01-24 | Myu-Loon:Kk | Apparatus for removing shell sand |
CN202958632U (en) * | 2012-12-27 | 2013-06-05 | 上虞市五叶食品机械有限公司 | Shellfish unshelling production line |
CN202983856U (en) * | 2012-12-27 | 2013-06-12 | 上虞市五叶食品机械有限公司 | Shellfish shell meat suspension separator |
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