CN104124838B - A kind of full-automatic motor stator manufacturing apparatus and manufacture method - Google Patents
A kind of full-automatic motor stator manufacturing apparatus and manufacture method Download PDFInfo
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- CN104124838B CN104124838B CN201410397943.2A CN201410397943A CN104124838B CN 104124838 B CN104124838 B CN 104124838B CN 201410397943 A CN201410397943 A CN 201410397943A CN 104124838 B CN104124838 B CN 104124838B
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Abstract
A kind of full-automatic motor stator manufacturing apparatus and manufacture method, driven by motor rotating disk rotates, and rotating disk is controlled rotational angle by indexer, and rotating disk is provided with eight same clamp assemblies；First, second folder bearing, folder magnet steel, force feed axle, folder casing, press shell, feed back assembly are by PLC control；Said modules is by Robot actions；First, second, third, fourth mechanical hand is scheduled in frame respectively, and is respectively on the left of the first folder bearing, folder magnet steel, the second folder bearing, folder casing, feed back assembly；First, second, third mechanical hand is respectively aligned to first, second bearing, casing vibrating disk；First, second, third detection components is all controlled by probe induction apparatus；Turnover box is placed on frame；Clamp assembly is made up of six pawl rotors, fixture, spring mounting rod, spring, bearing positioning sleeve, magnet steel positioning sleeve, casing positioning sleeve, cleansing pin, fixture lid, bearing mounting sleeve, and six pawl rotors coordinate with lower motor shaft, and clamp assembly coordinates with upper clamp assembly.
Description
Technical field
The present invention relates to a kind of motor stator and manufacture equipment and manufacture method, specifically a kind of permanent magnetism small-sized motor stator
Full-automatic manufacture equipment and manufacture method.
Background technology
Permanent magnetism small-sized motor stator assembly is a key component, on the one hand provides permanent-magnetic field, is on the other hand armature group
Part provides rotational support.Stator module is manual manufacture traditionally, generally divides three and carries out, first carries out bearing press mounting, then enter
Row casing press-fits, then stator brearing bore carries out through hole operation, and general make efficiency is relatively low.
Chinese patent once disclosed a kind of stator manufacturing apparatus (CN200910160904) for effectively manufacturing stator,
This stator manufacturing apparatus includes: substrate；Multiple radially-inwardly shiftable clamps, described radially-inwardly shiftable clamps is with circular pattern footpath
To arranging on the substrate, and can be towards or away from shifting radially from each other；Multiple cores keep fixture, and described core keeps
Fixture be arranged on described in the inner radial of radially-inwardly shiftable clamps, and can be towards or away from shifting radially from each other；Movable
Plate, this portable plate in the vertical direction is arranged on the top of described substrate, and can move vertically towards or away from described substrate
Dynamic；Cam, this cam is arranged on described portable plate, radially-inwardly shiftable clamps described in make when described portable plate declines
Radial displacement toward each other；Keeping fixture with dividing plate, this dividing plate keeps fixture for remaining inserted into the dividing plate between adjacent independent core.
Chinese patent once disclosed a kind of stator manufacturing apparatus (CN200980118513), and this equipment includes: coil electricity
Mechanism, this coil electricity mechanism can be to the input terminal of stator for induced current；And heating arrangements, this heating arrangements has setting
Become the first and second baffle heaters towards stator.By producing heat for induced current from coil to coil from coil electricity mechanism,
Thus heat the sealant filling stator.On the other hand, by heating the first and second baffle heaters for induced current, thus from
External heat sealant.This operation is controlled so as to make the heating-up temperature heated sealant by the heat raw from coil and pass through
The heating-up temperature that sealant is heated by heating arrangements is identical.
Chinese patent once disclosed a kind of stator manufacturing apparatus (CN200480014161), including: coiling unit, its shape
Become the coiled wire-wound coil being formed by connecting by multiple monopole coils of wound wire；Inserting unit, it is for receiving from coiling unit
Coiled wire-wound coil, and coiled wire-wound coil insertion is arranged in stator core；Forming unit, it is used for forming insertion and is arranged in stator ferrum
The shape of coiled wire-wound coil in the heart；Mobile unit, it can move to insertion unit and forming unit.Mobile unit is keeping fixed
Under the state that son is unshakable in one's determination, carrying out relative movement with insertion unit and carrying out the insertion configuration of coiled wire-wound coil, and and forming unit
Carry out relative movement and carry out the shaping of shape of coiled wire-wound coil.
Summary of the invention
It is an object of the invention to provide a kind of full-automatic motor stator manufacturing apparatus and manufacture method, by bearing press mounting, machine
Shell press-fits, stator through hole completes on the same device, is not only effective to ensure that quality, substantially increases make efficiency simultaneously.
For reaching one of above-mentioned purpose, the solution that the present invention takes is: a kind of full-automatic motor stator manufacturing apparatus,
It includes that frame, rotating disk are arranged in frame, and driven by motor rotating disk rotates, and rotating disk is controlled rotational angle by indexer, on rotating disk
Eight same clamp assemblies are installed；First folder bearing assembly, the first detection components, folder magnetic steel component, the second folder bearing group
Part, the second detection components, force feed shaft assembly, folder case component, press shell component, feed back assembly, the 3rd detection components around
Rotating disk is sequentially fixed in frame counterclockwise；First folder bearing assembly, folder magnetic steel component, the second folder bearing assembly, force feed axle group
Part, folder case component, press shell component, feed back assembly are by PLC control；First folder bearing assembly, folder magnetic steel component, second
Folder bearing assembly, folder case component, feed back assembly are respectively by the first mechanical hand, the second mechanical hand, the 3rd mechanical hand, the 4th machine
Tool hands operates；First mechanical hand, the second mechanical hand, the 3rd mechanical hand, the 4th mechanical hand are scheduled on respectively in frame, and locate respectively
Press from both sides on the left of bearing assembly, folder magnetic steel component, the second folder bearing assembly, folder case component, feed back assembly in first；First machinery
Hands, the second mechanical hand, the 3rd mechanical hand, be respectively aligned to clutch shaft bearing vibrating disk, the second bear vibration dish, casing vibrating disk；
First detection components, the second detection components, the 3rd detection components are all controlled by probe induction apparatus, mainly enter clamp assembly state
Row detection, including foreign body, part status；Turnover box is placed on frame；Clamp assembly by six pawl rotors, fixture, spring mounting rod,
Spring, bearing positioning sleeve, magnet steel positioning sleeve, casing positioning sleeve, cleansing pin, fixture lid, bearing mounting sleeve form, and spring is pacified
Dress bar is arranged in fixture, is fixed together with fixture by insert, and six pawl rotors are connected with spring mounting rod by insert, bullet
Spring is fixed in the middle of spring mounting rod, and cleansing pin is fixed on spring mounting rod endoporus, and cleansing pin rotates with spring mounting rod, axle
Holding installation set to be connected with fixture by insert, bearing positioning sleeve is arranged in bearing mounting sleeve endoporus, and magnet steel positioning sleeve is arranged on axle
Holding installation to put, casing positioning sleeve is arranged on magnet steel positioning sleeve, and fixture lid is linked together by threaded engagement with fixture,
Six pawl rotors coordinate with lower motor shaft, and clamp assembly coordinates with upper clamp assembly.
For reaching the two of above-mentioned purpose, the solution that the present invention takes is: a kind of full-automatic motor manufacturing method for stators,
Utilizing the said equipment, rotating disk presss from both sides bearing assembly through first, is inserted at cleansing pin by clutch shaft bearing vibrating disk and the first mechanical hand
Clutch shaft bearing, the clutch shaft bearing on cleansing pin, through the first detection components, is detected by probe sensor, is as good as by rotating disk
Time often, rotating disk goes to press from both sides magnetic steel component, is inserted in magnetic steel component on cleansing pin, and rotating disk passes through the second axle through the second folder bearing assembly
Hold vibrating disk and the second mechanical hand is inserted in the second bearing on cleansing pin, by the second detection components, by probe sensor to cleansing pin
On the second bearing detect, rear rotating disk without exception goes to force feed shaft assembly, and force feed shaft assembly is by clutch shaft bearing and the second bearing
Press-in magnetic steel component is to specification, and rotating disk goes to press from both sides case component, is overlapped on cleansing pin by casing vibrating disk and the 3rd mechanical hand
Enter a casing, when rotating disk goes to press shell component, by clamp assembly and upper clamp assembly, casing is depressed into specification, with
Time clamp assembly on six pawl rotors coordinate with lower motor shaft, drive cleansing pin rotate, clutch shaft bearing, the second bearing are carried out by cleansing pin
Through hole, when rotating disk goes to feed back assembly, is taken off the finished product on clamp assembly by the 4th mechanical hand and puts into turnover box, and rotating disk goes to
Three detection components, carry out detection by probe sensor to whole clamp assembly and confirm, complete the operation circulation of whole machine.
This kind of full-automatic motor stator manufacturing apparatus, bearing press mounting, casing are press-fited, stator through hole the completeest
Become, be not only effective to ensure that quality, substantially increase make efficiency simultaneously.
Accompanying drawing explanation
Fig. 1 is the axonometric chart of the present embodiment
Fig. 2 is the front view of the present embodiment
Fig. 3 is the top view of the present embodiment
Fig. 4 is clamp assembly structural representation.
Fig. 5 is clamp assembly explosive view.
Fig. 6 is clamp assembly front view.
Fig. 7 is motor stator structure schematic diagram.
In figure: 1, rotating disk, 2, clamp assembly, 3, six pawl rotors, 4, fixture, 5, spring mounting rod, 6, spring,
7, bearing mounting sleeve, 8, bearing positioning sleeve, 9, magnet steel positioning sleeve, 10, casing positioning sleeve, 11, cleansing pin, 12, clamp cover
Son, 13, upper clamp assembly, 14, clutch shaft bearing, 15, magnetic steel component, the 16, second bearing, 17, casing, 18, first
Folder bearing assembly, the 19, first detection components, 20, folder magnetic steel component, 21, second folder bearing assembly, the 22, second detection group
Part, 23, force feed shaft assembly, 24, folder case component, 25, press shell component, 26, feed back assembly, the 27, the 3rd detection group
Part, 28-1, clutch shaft bearing vibrating disk, 28-2, the second bear vibration dish, 29-1, the first mechanical hand.29-2, the second mechanical hand,
30, casing vibrating disk, the 31, the 3rd mechanical hand, the 32, the 4th mechanical hand.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing thereof, the present invention is described again.
See Fig. 1-Fig. 6, a kind of full-automatic motor stator manufacturing apparatus, it includes that frame, rotating disk 1 are arranged in frame,
Driven by motor rotating disk 1 rotates, and rotating disk 1 is controlled rotational angle by indexer, and rotating disk 1 is provided with eight same clamp assemblies
2；First folder bearing assembly the 18, first detection components 19, folder magnetic steel component 20, second press from both sides bearing assembly the 21, second detection group
Part 22, force feed shaft assembly 23, folder case component 24, press shell component 25, feed back assembly the 26, the 3rd detection components 27 around
Rotating disk 1 to be sequentially fixed at counterclockwise in frame；First folder bearing assembly 18, folder magnetic steel component 20, second press from both sides bearing assembly
21, force feed shaft assembly 23, folder case component 24, press shell component 25, feed back assembly 26 are by PLC control；First folder axle
Bearing assembly 18, folder magnetic steel component 20, second press from both sides bearing assembly 21, folder case component 24, feed back assembly 26 respectively by the first machine
Tool hands 29-1, the second mechanical hand 29-2, the 3rd mechanical hand the 31, the 4th mechanical hand 32 operate；First mechanical hand 29-1, second
Mechanical hand 29-2, the 3rd mechanical hand the 31, the 4th mechanical hand 32 are scheduled on respectively in frame, and are respectively at the first folder bearing assembly
18, folder magnetic steel component 20, second presss from both sides on the left of bearing assembly 21, folder case component 24, feed back assembly 26；First mechanical hand 29-1,
Second mechanical hand 29-2, the 3rd mechanical hand 31, be respectively aligned to clutch shaft bearing vibrating disk 28-1, the second bear vibration dish 28-2, machine
Shell vibrating disk 30；First detection components the 19, second detection components the 22, the 3rd detection components 23 is all controlled by probe induction apparatus,
Mainly clamp assembly 2 state is detected, including foreign body, part status；Turnover box is placed on frame；Clamp assembly 2 is by six
Pawl rotor 3, fixture 4, spring mounting rod 5, spring 6, bearing positioning sleeve 8, magnet steel positioning sleeve 9, casing positioning sleeve 10,
Cleansing pin 11, fixture lid 12, bearing mounting sleeve 7 form, and spring mounting rod 5 is arranged in fixture 4, by insert and fixture
4 are fixed together, and six pawl rotors 3 are connected with spring mounting rod 5 by insert, and spring 6 is fixed in the middle of spring mounting rod 5,
Cleansing pin 11 is fixed on spring mounting rod 5 endoporus, and cleansing pin 11 rotates with spring mounting rod 5, and bearing mounting sleeve 7 passes through
Insert is connected with fixture 4, and bearing positioning sleeve 8 is arranged in bearing mounting sleeve 7 endoporus, and magnet steel positioning sleeve 9 is arranged on bearing peace
On encapsulation 7, casing positioning sleeve 10 is arranged on magnet steel positioning sleeve 9, and fixture lid 12 is connected by threaded engagement with fixture 4
Together, six pawl rotors 3 coordinate with lower motor shaft, and clamp assembly 2 coordinates with upper clamp assembly 13.
See Fig. 1-Fig. 7, a kind of full-automatic motor manufacturing method for stators, rotating disk 1 when the first folder bearing assembly 18,
Being inserted in clutch shaft bearing 14 on cleansing pin 11 by clutch shaft bearing vibrating disk 28-1 and the first mechanical hand 29-1, rotating disk 1 is through first
During detection components 19, being detected the clutch shaft bearing 14 on cleansing pin 11 by probe sensor, time without exception, rotating disk 1 goes to
Folder magnetic steel component 20, is inserted in magnetic steel component 15 on cleansing pin 11, and rotating disk 1 passes through the second axle when the second folder bearing assembly 21
Hold vibrating disk 28-2 and the second mechanical hand 29-2 on cleansing pin 11, be inserted in the second bearing 16, by the second detection components 22, logical
Crossing probe sensor to detect the second bearing 16 on cleansing pin 11, rear rotating disk 1 without exception goes to force feed shaft assembly 23, pressure
Clutch shaft bearing 14 and the second bearing 16 are pressed into magnetic steel component 15 to specification by oil shaft assembly 23, and rotating disk 1 goes to press from both sides casing
Assembly 24, is inserted in a casing 17 by casing vibrating disk 30 and the 3rd mechanical hand 31 on cleansing pin 11, and rotating disk 1 goes to pressure
During case component 25, by clamp assembly 2 and upper clamp assembly 13, casing 17 is depressed into specification, clamp assembly 2 simultaneously
On six pawl rotors 3 coordinate with lower motor shaft, drive cleansing pin 11 rotate, cleansing pin 11 is to clutch shaft bearing the 14, second bearing 16
Carrying out through hole, when rotating disk 1 goes to feed back assembly 26, the 4th mechanical hand 32 finished product taken off on clamp assembly 2 puts into turnover
Box, rotating disk 1 goes to the 3rd detection components 27, by probe sensor, whole clamp assembly 2 is carried out detection and confirms, completes whole
The operation circulation of individual machine.
Claims (2)
1. a full-automatic motor stator manufacturing apparatus, is characterized in that: it includes that frame, rotating disk (1) are arranged in frame, electricity
Machine drives rotating disk (1) to rotate, and rotating disk (1) is controlled rotational angle by indexer, rotating disk (1) is provided with eight same folders
Tool assembly (2)；First folder bearing assembly (18), the first detection components (19), folder magnetic steel component (20), the second folder bearing group
Part (21), the second detection components (22), force feed shaft assembly (23), folder case component (24), press shell component (25), return
Material assembly (26), the 3rd detection components (27) are sequentially fixed in frame counterclockwise around rotating disk (1)；First folder bearing group
Part (18), folder magnetic steel component (20), second folder bearing assembly (21), force feed shaft assembly (23), folder case component (24),
Press shell component (25), feed back assembly (26) are by PLC control；First folder bearing assembly (18), folder magnetic steel component (20),
Second folder bearing assembly (21), folder case component (24), feed back assembly (26) respectively by the first mechanical hand (29-1), second
Mechanical hand (29-2), the 3rd mechanical hand (31), the 4th mechanical hand (32) operation；First mechanical hand (29-1), the second machinery
Hands (29-2), the 3rd mechanical hand (31), the 4th mechanical hand (32) are scheduled in frame respectively, and are respectively at the first folder bearing
Assembly (18), folder magnetic steel component (20), the second folder bearing assembly (21), folder case component (24), feed back assembly (26)
Left side；First mechanical hand (29-1), the second mechanical hand (29-2), the 3rd mechanical hand (31), be respectively aligned to clutch shaft bearing vibration
Dish (28-1), the second bear vibration dish (28-2), casing vibrating disk (30)；First detection components (19), the second detection group
Part (22), the 3rd detection components (23) are all controlled by probe induction apparatus, mainly detect clamp assembly (2) state,
Including foreign body, part status；Turnover box is placed on frame；Clamp assembly (2) is by six pawl rotors (3), fixture (4), spring peace
Dress bar (5), spring (6), bearing positioning sleeve (8), magnet steel positioning sleeve (9), casing positioning sleeve (10), cleansing pin (11),
Fixture lid (12), bearing mounting sleeve (7) form, spring mounting rod (5) is arranged in fixture (4), by insert with
Fixture (4) is fixed together, and six pawl rotors (3) are connected with spring mounting rod (5) by insert, and spring (6) is fixed on
In the middle of spring mounting rod (5), cleansing pin (11) is fixed on spring mounting rod (5) endoporus, and cleansing pin (11) is installed with spring
Bar (5) rotates together, and bearing mounting sleeve (7) is connected with fixture (4) by insert, and bearing positioning sleeve (8) is arranged on axle
Holding in installation set (7) endoporus, magnet steel positioning sleeve (9) is arranged on bearing mounting sleeve (7), and casing positioning sleeve (10) is installed
On magnet steel positioning sleeve (9), fixture lid (12) is linked together by threaded engagement with fixture (4), six pawl rotors (3)
Coordinating with lower motor shaft, clamp assembly (2) coordinates with upper clamp assembly (13).
2. utilize a full-automatic motor manufacturing method for stators for equipment described in claim 1, it is characterized in that: rotating disk (1) passes through
During the first folder bearing assembly (18), by clutch shaft bearing vibrating disk (28-1) and the first mechanical hand (29-1) in cleansing pin (11)
On be inserted in clutch shaft bearing (14), rotating disk (1) is when the first detection components (19), by probe sensor to cleansing pin (11)
On clutch shaft bearing (14) detect, time without exception rotating disk (1) go to press from both sides magnetic steel component (20), on cleansing pin (11)
Being inserted in magnetic steel component (15), rotating disk (1) passes through the second bear vibration dish (28-2) when the second folder bearing assembly (21)
On cleansing pin (11), it is inserted in the second bearing (16) with the second mechanical hand (29-2), by the second detection components (22), passes through
The second bearing (16) on cleansing pin (11) is detected by probe sensor, and rear rotating disk (1) without exception goes to force feed shaft assembly
(23), clutch shaft bearing (14) and the second bearing (16) are pressed into magnetic steel component (15) to specification chi by force feed shaft assembly (23)
Very little, rotating disk (1) goes to press from both sides case component (24), by casing vibrating disk (30) and the 3rd mechanical hand (31) in cleansing pin (11)
On be inserted in a casing (17), when rotating disk (1) goes to press shell component (25), by clamp assembly (2) and upper fixture group
Casing (17) is depressed into specification by part (13), and six pawl rotors (3) on clamp assembly (2) are joined with lower motor shaft simultaneously
Closing, drive cleansing pin (11) to rotate, cleansing pin (11) carries out through hole, rotating disk (1) to clutch shaft bearing (14), the second bearing (16)
When going to feed back assembly (26), the 4th mechanical hand (32) finished product taken off on clamp assembly (2) puts into turnover box, rotating disk
(1) go to the 3rd detection components (27), by probe sensor, whole clamp assembly (2) is carried out detection and confirm, complete whole
The operation circulation of individual machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410397943.2A CN104124838B (en) | 2014-08-07 | 2014-08-07 | A kind of full-automatic motor stator manufacturing apparatus and manufacture method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410397943.2A CN104124838B (en) | 2014-08-07 | 2014-08-07 | A kind of full-automatic motor stator manufacturing apparatus and manufacture method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104124838A CN104124838A (en) | 2014-10-29 |
| CN104124838B true CN104124838B (en) | 2016-10-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201410397943.2A Active CN104124838B (en) | 2014-08-07 | 2014-08-07 | A kind of full-automatic motor stator manufacturing apparatus and manufacture method |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105429387A (en) * | 2015-12-22 | 2016-03-23 | 深圳市巨峰机电设备有限公司 | Motor rotor processing equipment |
| CN105751490B (en) * | 2016-03-31 | 2017-12-29 | 杨志江 | The punch and weld machine of coil of stator of motor interphase insulating sheet |
| CN105871134B (en) * | 2016-06-12 | 2018-08-10 | 周口市超越科技电子有限公司 | A kind of standby and assemble method of stator pack installing |
| CN106899151B (en) * | 2016-08-04 | 2023-08-29 | 湖南佳林智能装备有限公司 | Intelligent assembly equipment for motor clamp spring magnetic shoe stator shell |
| CN114406569A (en) * | 2022-01-21 | 2022-04-29 | 浙江盛越电子科技有限公司 | Full-automatic welding machine for coreless motor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101917097A (en) * | 2010-08-06 | 2010-12-15 | 重庆昆旺电子有限责任公司 | Winding system of winding machine |
| CN202135016U (en) * | 2011-08-08 | 2012-02-01 | 陈繁 | Stator assembling machine of automatic minisize motor |
| CN103051115A (en) * | 2012-12-31 | 2013-04-17 | 广东超力微电机有限公司 | Assembling machine for micromotor stator assemblies |
| CN203984189U (en) * | 2014-08-07 | 2014-12-03 | 浙江盛越电子科技有限公司 | A kind of full-automatic motor stator manufacturing apparatus |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10019368B4 (en) * | 2000-04-18 | 2016-11-03 | Schuler Pressen Gmbh | Method and device for producing sheet metal |
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2014
- 2014-08-07 CN CN201410397943.2A patent/CN104124838B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101917097A (en) * | 2010-08-06 | 2010-12-15 | 重庆昆旺电子有限责任公司 | Winding system of winding machine |
| CN202135016U (en) * | 2011-08-08 | 2012-02-01 | 陈繁 | Stator assembling machine of automatic minisize motor |
| CN103051115A (en) * | 2012-12-31 | 2013-04-17 | 广东超力微电机有限公司 | Assembling machine for micromotor stator assemblies |
| CN203984189U (en) * | 2014-08-07 | 2014-12-03 | 浙江盛越电子科技有限公司 | A kind of full-automatic motor stator manufacturing apparatus |
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| CN104124838A (en) | 2014-10-29 |
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