CN104124159B - Semiconductor device manufacturing method - Google Patents

Semiconductor device manufacturing method Download PDF

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Publication number
CN104124159B
CN104124159B CN201310143349.6A CN201310143349A CN104124159B CN 104124159 B CN104124159 B CN 104124159B CN 201310143349 A CN201310143349 A CN 201310143349A CN 104124159 B CN104124159 B CN 104124159B
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side wall
gate electrode
dummy gate
dielectric layer
electrode storehouse
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CN104124159A (en
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秦长亮
殷华湘
李俊峰
赵超
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Institute of Microelectronics of CAS
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Institute of Microelectronics of CAS
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
    • H01L29/66787Unipolar field-effect transistors with an insulated gate, i.e. MISFET with a gate at the side of the channel
    • H01L29/66795Unipolar field-effect transistors with an insulated gate, i.e. MISFET with a gate at the side of the channel with a horizontal current flow in a vertical sidewall of a semiconductor body, e.g. FinFET, MuGFET
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/40Electrodes ; Multistep manufacturing processes therefor
    • H01L29/41Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions
    • H01L29/423Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions not carrying the current to be rectified, amplified or switched
    • H01L29/42312Gate electrodes for field effect devices
    • H01L29/42316Gate electrodes for field effect devices for field-effect transistors
    • H01L29/4232Gate electrodes for field effect devices for field-effect transistors with insulated gate
    • H01L29/42356Disposition, e.g. buried gate electrode

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Ceramic Engineering (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Thin Film Transistor (AREA)
  • Insulated Gate Type Field-Effect Transistor (AREA)

Abstract

The invention provides a manufacturing method of a FinFET transistor, which can form side walls with the width smaller than the photoetching characteristic size on two side surfaces of a virtual grid electrode by utilizing isotropic deposition and etch-back processes; and then, after the interlayer dielectric layer is filled, removing the side wall to form a grid electrode groove with a sub-F size, and further forming a grid electrode line with the sub-F size in the grid electrode groove. The invention can realize the formation of the sub-F-size grid electrode line under the condition of low requirement on the photoetching precision, and meanwhile, compared with the existing sub-F-size line forming process, the invention has the advantages of simple process flow and high reliability and controllability.

Description

Method, semi-conductor device manufacturing method
Technical field
The present invention relates to method, semi-conductor device manufacturing method field, especially, it is related to a kind of FinFET semiconductor devices manufacture Method.
Background technology
Over nearly 30 years, semiconductor devices is always according to Moore's Law scaled down, the feature chi of semiconductor integrated circuit Very little continuous diminution, integrated level is improved constantly.As technology node enters within deep-submicron field, such as 100nm, or even 45nm Within, conventional field effect transistor (FET), namely plane FET, start to meet with the limitation of various basic physical laws, make its etc. The prospect of scale smaller is challenged.The FET of numerous new structures is developed, to tackle the demand of reality, wherein, FinFET is exactly a kind of new construction device for having very much a scaled down potentiality.
FinFET, FinFET is a kind of many gate semiconductor devices.Due to the exclusive feature in structure, FinFET turns into the device of deep submicron integrated circuit field very with prospects.As its name suggests, FinFET includes one vertically In the Fin of the substrate of body silicon, Fin is referred to as fin or fin-shaped semiconductor column, and different FinFET is separated by sti structure. It is located at different from conventional plane FET, FinFET channel region within Fin.Gate insulator and grid are in side and top surface bag Fin is enclosed, so as to form the grid at least two sides, i.e. the grid on Fin two sides;Meanwhile, by the thickness for controlling Fin Degree so that FinFET has splendid characteristic:More preferable short-channel effect rejection ability, more preferable sub-threshold slope is relatively low Off-state current, eliminates floater effect, and lower operating voltage is more beneficial for scaled.Generally, FinFET grid is Using the high K/ metal gates (HKMG) of rear grid technique formation, to improve FinFET performance.
In order to continue Moore's Law, the characteristic size of device constantly reduces, but routine 193nm photoetching reaches substantially To the limit, the other technologies such as EUV, electron beam also have a segment distance from business application., it is necessary to be formed with small chi in FinFET Very little grid lines, in particular, it is desirable to the grid lines that line size is less than lithographic feature size are formed, namely with sub- special Levy size (sub- F) grid lines.In existing process, the complex process of Asia F size grid lines is formed, will to lithographic accuracy Ask also higher.Accordingly, it is desirable to provide a kind of new small size grid line strip can form FinFET sub- F chis into method Very little grid lines.
The content of the invention
The problem of for current small size grid line strip into technique, the present invention proposes a kind of semiconductor making method, There is provided the FinFET with sub- F sizes grid lines.
The present invention provides a kind of method, semi-conductor device manufacturing method, wherein, comprise the following steps:
Substrate is provided, fin, and the isolation structure between the adjacent fin is formed over the substrate;
Form dummy gate electrode storehouse;
The first side wall is formed on the side of the dummy gate electrode storehouse;
Remove the dummy gate electrode storehouse;
Form FinFET source and drain areas;
First side wall is completely covered in comprehensive interlayer dielectric layer, the interlayer dielectric layer;
The interlayer dielectric layer is planarized, the top surface of first side wall is exposed;
First side wall is removed, gate recess is formed;
Stack is formed in the gate recess.
In the method for the invention, the dummy gate electrode storehouse includes dummy gate electrode, dummy gate electrode insulating barrier;Dummy gate electrode For polysilicon or non-crystalline silicon, dummy gate electrode insulating barrier is silica.
In the method for the invention, the first side wall is formed on the side of the dummy gate electrode storehouse to specifically include:Deposition The first spacer material layer of predetermined thickness, its side for covering the dummy gate electrode storehouse and top surface;Technique is etched back, is made The first spacer material layer is only remained on the side of the dummy gate electrode storehouse, so as to form first side wall.
In the method for the invention, in the step of removing first side wall, using wet etching or dry etching First side wall is removed, also, the etch rate and the ratio between the etch rate of the interlayer dielectric layer of first side wall are big In 5: 1, preferably more than 10: 1;The material of first side wall is silica, silicon nitride, high-k dielectrics, polysilicon, amorphous Silicon.
In the method for the invention, the line size of first side wall is less than lithographic feature size.
In the method for the invention, formed on the side of the dummy gate electrode storehouse after the first side wall, described The second side wall is formed on the side of one side wall.
In the method for the invention, using ion implanting or the epitaxy technique formation FinFET source and drain areas.
In the method for the invention, before the interlayer dielectric layer is formed, etching stop layer is formed.
In the method for the invention, the stack includes high-K gate insulating barrier and metal gates.
The advantage of the invention is that:, can be in the two sides of dummy gate electrode using isotropic deposition and technique is etched back to It is upper to form the side wall that width is less than lithographic feature size;Then, after filling interlayer dielectric layer, the side wall is removed, can be with shape Into the gate recess with sub- F sizes, and then the grid lines with Asia F sizes can be formed in gate recess.The present invention In the case of less demanding to lithographic accuracy, you can realize the formation of Asia F size grid lines, meanwhile, relative to existing Sub- F sizes line strip is into technique, and technological process of the invention is simple, and reliability and controllability are high.
Brief description of the drawings
The method, semi-conductor device manufacturing method flow and its structural representation of Fig. 1-7 present invention.
Embodiment
Hereinafter, the present invention is described by the specific embodiment shown in accompanying drawing.However, it should be understood that these descriptions are Exemplary, and it is not intended to limit the scope of the present invention.In addition, in the following description, eliminate to known features and technology Description, to avoid unnecessarily obscuring idea of the invention.
The present invention provides a kind of FinFET method, semi-conductor device manufacturing methods, uses deposition and etching technics formation small size side Wall, and then the grid lines of small size are formed, specifically include below step:
Substrate is provided, fin, and the isolation structure between adjacent fin are formed on substrate;Form dummy gate electrode Storehouse;The first side wall is formed on the side of dummy gate electrode storehouse;Remove dummy gate electrode storehouse;Form FinFET source-drain area Domain;The first side wall is completely covered in comprehensive interlayer dielectric layer, interlayer dielectric layer;Interlayer dielectric layer is planarized, the is exposed The top surface of one side wall;The first side wall is removed, gate recess is formed;Stack is formed in gate recess.
Below, the main points of manufacture method of the present invention are illustrated according to the embodiment of the present invention, its manufacturing process ginseng See accompanying drawing 1-7, wherein, accompanying drawing 1-7 is top view.
First, fin 2 is formed on substrate 1 there is provided substrate 1 referring to accompanying drawing 1.Substrate 1 in the present invention is preferably body silicon Substrate, in addition, other optional semi-conducting materials, such as GaN, GaAs, SiGe etc..FinFET is based on fin 2 and formed.Wherein, The generation type of fin 2 is specially:Using patterned mask layer (not shown), anisotropic etching is carried out to substrate 1, half is formed Conductor fin.
Then, referring to accompanying drawing 2, isolation structure 3 is formed between adjacent fin 2.Wherein, isolation structure 3 will be adjacent Fin is kept apart, also i.e. by adjacent FinFET transistor isolations.Isolation structure 3 is, for example, STI (shallow trench isolation) structure, its Material is the dielectrics such as silica.
Then, referring to accompanying drawing 3, dummy gate electrode storehouse 4 is formed.Wherein, dummy gate electrode storehouse 4 includes dummy gate electrode and illusory Gate insulator, the material of dummy gate electrode is polysilicon or non-crystalline silicon, and the material of dummy gate electrode insulating barrier is silica.It is preferred that Ground, the lines bearing of trend of dummy gate electrode storehouse 4 is vertical with the lines bearing of trend of fin 2.The formation of dummy gate electrode storehouse 4 Journey is specifically included:Successively deposition dummy gate electrode insulating barrier and the material of dummy gate electrode, using patterned mask layer as mask, etch shape Nothing but an empty shell stack.Due to being limited by lithographic feature size F, the width W of dummy gate electrode storehouse1More than or equal to F, if with Grid technique after being carried out based on this, will be unable to obtain the grid lines of sub- F sizes.Below, the present invention will form sub- F using side wall The grid lines of size.
Referring to accompanying drawing 4, the first side wall 5 is formed on the side of dummy gate electrode storehouse 4.Form the specific work of the first side wall 5 Skill includes:The first spacer material layer of predetermined thickness is isotropically deposited, dummy gate electrode storehouse 4 can be completely covered in its thickness Side and top surface;Progress is anisotropic to be etched back to technique, the first spacer material layer is only remained in dummy gate electrode storehouse 4 On side, so as to form the first side wall 5.As a result of deposition with being etched back to technique, and unconventional photoetching and etching technics, The width W of the first side wall 5 formed2Lithographic feature size F can be less than, that is, by this step, sub- F chis can be obtained The first very little side wall 5.Alternatively, after the first side wall 5 is formed, on the side of the first side wall 5 forming the second side wall (does not scheme Show), there is certain offset in source and drain areas and transistor channel region for making to be subsequently formed, can improve device performance.
Then, referring to accompanying drawing 5, dummy gate electrode storehouse 4 is removed, and form FinFET source and drain areas.Dummy gate electrode storehouse 4 Wet etching selective removal can be used.The formation of FinFET source and drain areas can use ion implantation technology, can also Formed using epitaxy technique, for example, being initially formed source and drain areas groove, then carry out source and drain areas extension and form source-drain area Domain, or, do not form source and drain areas and directly by being epitaxially formed source and drain areas.
Then, referring to accompanying drawing 6, comprehensive interlayer dielectric layer 6, the first side wall 5 is completely covered in interlayer dielectric layer 6, this Afterwards, interlayer dielectric layer 6 is planarized, the top surface of the first side wall 5 is exposed.Wherein, before interlayer dielectric layer 6, alternatively, One layer of etching stop layer (CESL) (not shown) is deposited, CESL material is, for example, TEOS, and silica, silicon nitride, high K electricity is situated between Matter, polysilicon, non-crystalline silicon etc..The material of interlayer dielectric layer 6 is preferably low-K material.
Afterwards, referring to accompanying drawing 7, the first side wall 5 is removed, gate recess 7 is formed.Alternatively, using wet etching or dry method The first side wall 5 is removed, so as to form gate recess 7 Etch selectivity.Wherein, the material of the first side wall 5 is relative to layer Between dielectric layer 6 have high etching selection ratio material, specifically, this step remove the first side wall technique in, the first side The ratio between the etch rate of the material of wall 5 and the etch rate of interlayer dielectric layer 6 are more than 5: 1, it is preferable that more than 10: 1.Generally, The material of one side wall 5 is silica, silicon nitride, high-k dielectrics, polysilicon, preferably non-crystalline silicon etc., tensile stress silicon nitride.By Lithographic feature size can be less than in the width of the first side wall 5, therefore, the size of the gate recess 7 obtained will also be less than light Carve characteristic size.Then, stack (not shown) is formed in gate recess 7, so as to obtain the FinFET of sub- F sizes Grid lines.Wherein, stack include grid and gate insulator, grid be metal or metallic compound grid, for example such as TiN, TaN, W etc., gate insulator are SiO2Or high K gate insulations, such as ZrO2, La2O3, LaAlO3, TiO2, HfO2Deng.
So far, the manufacturing process of the FinFET with Asia F size grid lines is completed.In the present invention, using it is each to The same sex is deposited and is etched back to technique, and the side wall that width is less than lithographic feature size can be formed on the two sides of dummy gate electrode; Then, after filling interlayer dielectric layer, the side wall is removed, the gate recess with Asia F sizes can be formed, and then can be The grid lines with Asia F sizes are formed in gate recess.The present invention is in the case of less demanding to lithographic accuracy, you can real The formation of existing Asia F size grid lines, meanwhile, relative to existing sub- F sizes line strip into technique, technological process of the invention Simply, reliability and controllability are high.
The present invention is described above by reference to embodiments of the invention.But, these embodiments are used for the purpose of saying Bright purpose, and be not intended to limit the scope of the present invention.The scope of the present invention is limited by appended claims and its equivalent. The scope of the present invention is not departed from, those skilled in the art can make a variety of substitutions and modifications, and these substitutions and modifications should all fall Within the scope of the present invention.

Claims (11)

1. a kind of method, semi-conductor device manufacturing method, for manufacturing FinFET, it is characterised in that comprise the following steps:
Substrate is provided, fin, and the isolation structure between the adjacent fin is formed over the substrate;
Form dummy gate electrode storehouse;
The first side wall is formed on the side of the dummy gate electrode storehouse;
Remove the dummy gate electrode storehouse;
Form FinFET source and drain areas;
First side wall is completely covered in comprehensive interlayer dielectric layer, the interlayer dielectric layer;
The interlayer dielectric layer is planarized, the top surface of first side wall is exposed;
First side wall is removed, gate recess is formed;
Stack is formed in the gate recess.
2. according to the method described in claim 1, it is characterised in that the dummy gate electrode storehouse includes dummy gate electrode, illusory grid Pole insulating barrier.
3. according to the method described in claim 1, it is characterised in that form the first side on the side of the dummy gate electrode storehouse The step of wall, specifically includes:
Deposit the first spacer material layer of predetermined thickness, its side for covering the dummy gate electrode storehouse and top surface;
Technique is etched back, the first spacer material layer is only remained on the side of the dummy gate electrode storehouse, so that Form first side wall.
4. the method according to claim 1 or 3, it is characterised in that in the step of removing first side wall, using wet Method is etched or dry etching removes first side wall, also, the etch rate and the inter-level dielectric of first side wall The ratio between etch rate of layer is more than 5:1.
5. the method according to claim 1 or 3, it is characterised in that the etch rate of first side wall and the interlayer The ratio between etch rate of dielectric layer is more than 10:1.
6. the method according to claim 1 or 3, it is characterised in that the material of first side wall is silica, nitridation Silicon, high-k dielectrics, polysilicon, non-crystalline silicon.
7. according to the method described in claim 1, it is characterised in that the line size of first side wall is less than lithographic features chi It is very little.
8. according to the method described in claim 1, it is characterised in that form the first side on the side of the dummy gate electrode storehouse After wall, the second side wall is formed on the side of first side wall.
9. according to the method described in claim 1, it is characterised in that using ion implanting or epitaxy technique formation FinFET institute State source and drain areas.
10. according to the method described in claim 1, it is characterised in that before the interlayer dielectric layer is formed, form etch-stop Only layer.
11. according to the method described in claim 1, it is characterised in that the stack includes high-K gate insulating barrier and metal Grid.
CN201310143349.6A 2013-04-23 2013-04-23 Semiconductor device manufacturing method Active CN104124159B (en)

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CN104124159B true CN104124159B (en) 2017-11-03

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102646599A (en) * 2012-04-09 2012-08-22 北京大学 Preparation method of FinFET (Fin Field Effect Transistor) in large-scale integration circuit
CN102820230A (en) * 2011-06-10 2012-12-12 国际商业机器公司 Fin-last replacement metal gate FinFET

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100585178B1 (en) * 2005-02-05 2006-05-30 삼성전자주식회사 Semiconductor device comprising finfet having metal gate electrode and fabricating method thereof
JP2008066562A (en) * 2006-09-08 2008-03-21 Toshiba Corp Semiconductor device and its manufacturing method
KR20100069954A (en) * 2008-12-17 2010-06-25 삼성전자주식회사 Method of forming a small pattern and method of manufacturing a transistor using the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102820230A (en) * 2011-06-10 2012-12-12 国际商业机器公司 Fin-last replacement metal gate FinFET
CN102646599A (en) * 2012-04-09 2012-08-22 北京大学 Preparation method of FinFET (Fin Field Effect Transistor) in large-scale integration circuit

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