CN104120532A - Yarn cutting and warping device for tape yarn production and yarn cutting device - Google Patents
Yarn cutting and warping device for tape yarn production and yarn cutting device Download PDFInfo
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- CN104120532A CN104120532A CN201310153422.8A CN201310153422A CN104120532A CN 104120532 A CN104120532 A CN 104120532A CN 201310153422 A CN201310153422 A CN 201310153422A CN 104120532 A CN104120532 A CN 104120532A
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- chopping
- cutting
- warping
- cutting mechanism
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Abstract
The invention discloses a yarn cutting and warping device for tape yarn production. The yarn cutting and warping device comprises a yarn cutting device and a warping machine. The yarn cutting device is provided with a rack, a feeding mechanism, a slitting mechanism, a discharging tension adjusting mechanism and a control panel. The feeding mechanism, the slitting mechanism, the discharging tension adjusting mechanism and the control panel are arranged on the rack, and the feeding mechanism and the discharging tension adjusting mechanism are located on the two sides of the slitting mechanism respectively. The control panel is provided with a PLC capable of controlling the cutting speed of the slitting mechanism. The warping machine is used for tidying tape yarn at the discharging tension adjusting mechanism. According to the yarn cutting and warping device, the cut tape yarn can be warped directly, the spooling step is omitted, and the waste yarn amount is reduced. The invention further provides the yarn cutting device corresponding to the yarn cutting and warping device. The cutting speed of the yarn cutting device is stable, the cut tape yarn can be conveniently and directly warped, the spooling step in tape yarn production is omitted, and the waste yarn amount is reduced.
Description
Technical field
The present invention relates to textile technology field, more particularly, relate to a kind of chopping warping apparatus for Flat Yarn Production, also relate to a kind of chopping equipment for Flat Yarn Production.
Background technology
Flat filament is that cross section is pancake chemical fibre monofilament, and it is made through filament cutter cutting and warping machines warping by the polyester fiber film film (abbreviation thermal isolation film) with heat-proof quality.During production, filament cutter first cuts, then the flat filament cutting is carried out to winder forms bobbin later, carries out afterwards above-mentioned bobbin packing.Warping machines carries out warping to be formed for the warp beam of weaving to the above-mentioned bobbin through packing.
In prior art, speed wobble due to cutting machine, its discharging speed changes greatly, cannot directly utilize warping car to carry out warping, need on cutting machine, carry out winder step to form bobbin, then carry out warping for above-mentioned bobbin, cause in Flat Yarn Production process step various, and each step all can produce a certain amount of waste silk, cause in production process waste silk amount larger, be unfavorable for carrying out follow-up weaving and produce.
In sum, how a kind of production equipment that can reduce intermediate steps for body, is those skilled in the art's problem demanding prompt solutions to reduce waste silk amount.
Summary of the invention
In view of this, the invention provides a kind of chopping warping apparatus for Flat Yarn Production, its flat filament that can make cutting form directly carries out warping, has saved winder step, and then has reduced waste silk amount.The present invention also provides a kind of chopping equipment for Flat Yarn Production, and its cutting speed is stable, and the flat filament of being convenient to cutting formation directly carries out warping, makes to have saved winder step in Flat Yarn Production, has reduced waste silk amount.
For achieving the above object, the invention provides following technical scheme:
A chopping warping apparatus for Flat Yarn Production, comprising:
The chopping equipment with frame, feeding mechanism, cutting mechanism, discharging tension adjustment mechanism and control panel; Described feeding mechanism, described cutting mechanism, described discharging tension adjustment mechanism and described control panel are all arranged in described frame, and described feeding mechanism and described discharging tension adjustment mechanism lay respectively at described cutting mechanism both sides; Described control panel has the PLC that can control the cutting speed of described cutting mechanism; With
For arranging the warping machines of the flat filament at described discharging tension adjustment mechanism place.
Preferably, in above-mentioned chopping warping apparatus, described feeding mechanism comprises for placing the air-expanding shaft of web-like thermal isolation film, and is connected with described air-expanding shaft, for the material holding tray of the thermal isolation film that described in support, air-expanding shaft place pulls out; Described material holding tray is by regulating its center deflector roll corresponding with the center of described cutting mechanism to be arranged in described frame.
Preferably, in above-mentioned chopping warping apparatus, the end of described deflector roll is provided with adjustment handwheel.
Preferably, in above-mentioned chopping warping apparatus, also comprise for making the correcting roller of the smooth guiding groove that enters described cutting mechanism of described thermal isolation film, described correcting roller is between described feeding mechanism and described cutting mechanism, and the reflector of described PLC module is controlled the position of described correcting roller.
Preferably, in above-mentioned chopping warping apparatus, described cutting mechanism is provided with for regulating up-down adjustment knob and the left and right adjusting knob of the guiding groove of described cutting mechanism, and described left and right adjusting knob is controlled by described control panel.
Preferably, in above-mentioned chopping warping apparatus, described discharging tension adjustment mechanism comprises the many tension rollers of being controlled to realize position adjustments by described PLC; Described PLC has for gathering extraneous input data and flat filament in the AD module of the tension data at described tension roller place, for recording the image area of described extraneous input data and described tension data, and for send the computing module of conditioning signal to described tension roller.
Preferably, in above-mentioned chopping warping apparatus, described image area is I/O image area.
For a chopping equipment for Flat Yarn Production, comprise frame, feeding mechanism, cutting mechanism, discharging tension adjustment mechanism and control panel; Described feeding mechanism, described cutting mechanism, described discharging tension adjustment mechanism and described control panel are all arranged in described frame, and described feeding mechanism and described discharging tension adjustment mechanism lay respectively at described cutting mechanism both sides; Described control panel has the PLC that can control the cutting speed of described cutting mechanism.
Preferably, in above-mentioned chopping equipment, described PLC has AD module.
Chopping warping apparatus for Flat Yarn Production provided by the invention comprises chopping equipment and warping machines, and wherein, chopping equipment has frame, feeding mechanism, cutting mechanism, discharging tension adjustment mechanism and control panel; Feeding mechanism, cutting mechanism, discharging tension adjustment mechanism and control panel are all arranged in frame, and feeding mechanism and discharging tension adjustment mechanism lay respectively at the both sides of cutting mechanism; Control panel has the PLC of the cutting speed that can control cutting mechanism; Warping machines is for arranging the flat filament at discharging tension adjustment mechanism place.
During application, feeding mechanism is delivered to cutting mechanism by thermal isolation film and cuts to form flat filament, the speed of cutting that control panel is controlled cutting machine by PLC is consistent with the speed of a motor vehicle of warping machines, and flat filament is directly delivered to warping machines place and carries out warping after discharging tension adjustment mechanism.Provided by the invention for the chopping warping apparatus of flat filament, to have realized cutting, the warping of Flat Yarn Production integrated, saved winder step, avoided producing waste silk in winder step, reduced the waste silk amount in Flat Yarn Production.
The present invention also provides a kind of chopping equipment for Flat Yarn Production, it is corresponding with the chopping equipment in above-mentioned chopping warping apparatus, and its cutting speed is stable, and the flat filament of being convenient to cutting formation directly carries out warping, make to have saved winder step in Flat Yarn Production, reduced waste silk amount.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The structural representation of the chopping equipment that Fig. 1 provides for the embodiment of the present invention;
Wherein, in upper figure:
Material holding tray 101; Adjust handwheel 102; Correcting roller 2; Up-down adjustment knob 301; Left and right adjusting knob 302; Guiding groove 303; Control panel 4; Tension roller 501; Frame 6; Chopping equipment I.
The specific embodiment
The embodiment of the invention discloses a kind of chopping warping apparatus for Flat Yarn Production, its flat filament that can make cutting form directly carries out warping, has saved winder step, has reduced waste silk amount.The embodiment of the invention also discloses a kind of chopping equipment for Flat Yarn Production, its cutting speed is stable, and the flat filament of being convenient to cutting formation directly carries out warping, makes to have saved winder step in Flat Yarn Production, has reduced waste silk amount.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1, the chopping warping apparatus for Flat Yarn Production that the embodiment of the present invention provides comprises chopping equipment I and warping machines, and wherein, chopping equipment I has frame 6, feeding mechanism, cutting mechanism, discharging tension adjustment mechanism and control panel 4; Feeding mechanism, cutting mechanism, discharging tension adjustment mechanism and control panel 4 are all arranged in frame 6, and feeding mechanism and discharging tension adjustment mechanism lay respectively at the both sides of cutting mechanism; Concrete, feeding mechanism is positioned at the pan feeding side of cutting mechanism, and discharging tension adjustment mechanism is positioned at the exit side of cutting mechanism; Control panel 4 has the PLC(programmable logic controller (PLC) of the cutting speed that can control cutting mechanism); Warping machines is for arranging the flat filament at discharging tension adjustment mechanism place.
During application, feeding mechanism is delivered to cutting mechanism by thermal isolation film and cuts to form flat filament, control panel 4 is controlled the speed of cutting of cutting mechanism by PLC, and making the above-mentioned speed of cutting consistent with the speed of a motor vehicle of warping machines, flat filament is directly delivered to warping machines place and carries out warping after discharging tension adjustment mechanism.Provided by the invention for the chopping warping apparatus of flat filament, to have realized cutting, the warping of Flat Yarn Production integrated, saved winder step, avoided producing waste silk in winder step, reduced the waste silk amount in Flat Yarn Production.
In addition, the invention provides chopping warping apparatus and make to save in Flat Yarn Production winder step, so saved manpower, electric power, for the little ternary of winder, and the placement space of a whole set of machine.
Moreover; in the chopping warping apparatus that the embodiment of the present invention provides; waste silk amount is little; avoided in warping process because of broken end frequent shutdown; avoided in warping process, because degree of tightness changes, Electrostatic Absorption occurring at flat filament, prevented flat filament upset, and then prevented that flat filament from occurring that tension force is uneven; improve the quality of warp beam, and then improve the quality of textiles.Also have, in the chopping warping apparatus that the embodiment of the present invention provides, warping machines is without frequent parking, the speed of a motor vehicle is guaranteed, avoided certain root or a few flat filaments to cross stretcher strain occurs slowly because of the speed of a motor vehicle, avoided the edge of flat filament curling to centre, and then improved the quality of warp beam, prevented that the problems such as footpath bar from appearring in textiles.
Concrete, in the chopping warping apparatus that above-described embodiment provides, feeding mechanism comprises for preventing the air-expanding shaft of web-like thermal isolation film, and the material holding tray 101 of the thermal isolation film that is connected with air-expanding shaft, pulls out for support air-expanding shaft place, material holding tray 101 is arranged in frame 6 movably by deflector roll.During application, rotate deflector roll so that material holding tray 101 moves, so that material holding tray 101 center is corresponding with the center of cutting mechanism, guarantee that thermal isolation film can aim at the cutting knife of cutting mechanism.
Preferably, in above-mentioned chopping warping apparatus, the end of deflector roll is provided with adjusts handwheel 102.
Concrete, in the chopping warping apparatus that above-described embodiment provides, also comprise the correcting roller 2 being arranged in frame 6, its between feeding mechanism and cutting mechanism, for make thermal isolation film smooth enter cutting mechanism, prevent that thermal isolation film is wrinkling, sideslip.The position of above-mentioned correcting roller 2 is controlled by PLC, the reflector of PLC receives the information of thermal isolation film displacement generation deviation, and this information is sent to PLC, PLC judges that according to predefined position normal value thermal isolation film displacement is abnormal, and then send the signal that regulates correcting roller 2, so that thermal isolation film correcting when motion.
In the chopping warping apparatus that above-described embodiment provides, cutting mechanism is provided with for regulating the up-down adjustment knob 301 of guiding groove 303 of cutting mechanism and the left and right adjusting knob 302 of being controlled by control panel 4.Concrete, by regulating up-down adjustment knob 301 can realize the adjusting of guiding groove 303 upper-lower positions, so that 90 ° of the cutting knife maintenances of thermal isolation film and cutting mechanism is vertical; By regulating left and right adjusting knob 302 can realize guiding groove 303 along the adjusting of left and right directions position, along the position adjustments of the feedstock direction perpendicular to cutting mechanism so that discharging place of cutting mechanism two pick up the ears silk evenly.
Preferably, in above-mentioned chopping warping apparatus, discharging tension adjustment mechanism comprises the many tension rollers 501 of being controlled to realize position adjustments by PLC, PLC has for gathering extraneous input data and flat filament in Adam's data module (being called for short AD module) of the tension data at tension roller 501 places, for recording the image area of above-mentioned extraneous input data and tension data, and for send the computing module of conditioning signal to tension roller 501.During application, the flat filament of locating of cutting mechanism is through above-mentioned a plurality of tension rollers 501, above-mentioned AD module gathers the tension data of tension roller 501 place's flat filaments and sends image area to, computing module judges according to data (preset value) and the mentioned strain data of external world's input of above-mentioned image area place storage whether tension data departs from above-mentioned preset value, and to tension roller 501, send conditioning signal according to above-mentioned judged result, and then move the tension roller 501 generation positions corresponding with above-mentioned conditioning signal.Above-mentioned image area is I/O(Input/Output, I/O) image area.
In above-mentioned chopping warping apparatus, tension roller 501 can make on flat filament even tension everywhere, has improved the quality of the warp beam forming after warping, and then has improved the quality of the textiles of being produced by warp beam.
The chopping warping apparatus for Flat Yarn Production that the embodiment of the present invention provides, warping machines speed is sent to PLC, PLC is converted into the rotating speed of the machine according to following formula (1), and this tach signal is sent to the servomotor of cutting mechanism, and then controls the speed of cutting of cutting mechanism.During actual production, owing to there being the error of signal attenuation and account form, therefore discharging tension adjustment mechanism is set, to realize tension force sensing and velocity compensation fine setting, PLC repairs above-mentioned tach signal according to tension force sensing data and with reference to predefined tension value, and sends amended tach signal to servomotor.Concrete, if overtension suitably reduces tach signal, otherwise strengthen.
V1=V2+（F1-F2）K+A （1）
V1---the actual current speed of cutting;
The present speed of V2---upper warping machines;
F1---the actual forward pull of working as;
The tension value of F2---setting;
K---tension force conversion coefficient;
A---velocity compensation fine setting.
The control panel of the chopping warping apparatus that the embodiment of the present invention provides adopts PLC, and the control system of cutting machine adopts the devices such as auxiliary reclay, time relay sum counter in prior art, therefore the control panel of the chopping warping apparatus that the embodiment of the present invention provides has reduced control device, reaction speed is fast, precision is high, failure rate is low.
The embodiment of the present invention also provides a kind of chopping equipment I for Flat Yarn Production, comprises frame 6, feeding mechanism, cutting mechanism, discharging tension adjustment mechanism and control panel 4; Feeding mechanism, cutting mechanism, discharging tension adjustment mechanism and control panel 4 are all arranged in frame 6, and feeding mechanism and discharging tension adjustment mechanism lay respectively at the both sides of cutting mechanism; Concrete, feeding mechanism is positioned at the pan feeding side of cutting mechanism, and discharging tension adjustment mechanism is positioned at the exit side of cutting mechanism; Control panel 4 has the PLC of the cutting speed that can control cutting mechanism.
Concrete, in the chopping equipment I that above-described embodiment provides, PLC has AD module.
The cutting speed of above-mentioned chopping equipment I is stable, and the flat filament of being convenient to cutting formation directly carries out warping, makes to have saved winder step in Flat Yarn Production, has reduced waste silk amount.Chopping equipment I in the chopping warping apparatus that the chopping equipment I that the embodiment of the present invention provides provides with above-described embodiment is corresponding, also has other effect that above-described embodiment provides, and does not repeat them here.
In this description, each embodiment adopts the mode of going forward one by one to describe, and each embodiment stresses is the difference with other embodiment, between each embodiment identical similar part mutually referring to.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the present invention.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (9)
1. for a chopping warping apparatus for Flat Yarn Production, it is characterized in that, comprising:
The chopping equipment with frame, feeding mechanism, cutting mechanism, discharging tension adjustment mechanism and control panel; Described feeding mechanism, described cutting mechanism, described discharging tension adjustment mechanism and described control panel are all arranged in described frame, and described feeding mechanism and described discharging tension adjustment mechanism lay respectively at described cutting mechanism both sides; Described control panel has the PLC that can control the cutting speed of described cutting mechanism; With
For arranging the warping machines of the flat filament at described discharging tension adjustment mechanism place.
2. chopping warping apparatus according to claim 1, is characterized in that, described feeding mechanism comprises for placing the air-expanding shaft of web-like thermal isolation film, and is connected with described air-expanding shaft, for the material holding tray of the thermal isolation film that described in support, air-expanding shaft place pulls out; Described material holding tray is by regulating its center deflector roll corresponding with the center of described cutting mechanism to be arranged in described frame.
3. chopping warping apparatus according to claim 2, is characterized in that, the end of described deflector roll is provided with adjustment handwheel.
4. chopping warping apparatus according to claim 2, it is characterized in that, also comprise for making the correcting roller of the smooth guiding groove that enters described cutting mechanism of described thermal isolation film, described correcting roller is between described feeding mechanism and described cutting mechanism, and the reflector of described PLC module is controlled the position of described correcting roller.
5. chopping warping apparatus according to claim 1, is characterized in that, described cutting mechanism is provided with for regulating up-down adjustment knob and the left and right adjusting knob of the guiding groove of described cutting mechanism, and described left and right adjusting knob is controlled by described control panel.
6. chopping warping apparatus according to claim 1, is characterized in that, described discharging tension adjustment mechanism comprises the many tension rollers of being controlled to realize position adjustments by described PLC; Described PLC has for gathering extraneous input data and flat filament in the AD module of the tension data at described tension roller place, for recording the image area of described extraneous input data and described tension data, and for send the computing module of conditioning signal to described tension roller.
7. chopping warping apparatus according to claim 6, is characterized in that, described image area is I/O image area.
8. for a chopping equipment for Flat Yarn Production, it is characterized in that, comprise frame, feeding mechanism, cutting mechanism, discharging tension adjustment mechanism and control panel; Described feeding mechanism, described cutting mechanism, described discharging tension adjustment mechanism and described control panel are all arranged in described frame, and described feeding mechanism and described discharging tension adjustment mechanism lay respectively at described cutting mechanism both sides; Described control panel has the PLC that can control the cutting speed of described cutting mechanism.
9. chopping equipment according to claim 8, is characterized in that, described PLC has AD module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310153422.8A CN104120532A (en) | 2013-04-27 | 2013-04-27 | Yarn cutting and warping device for tape yarn production and yarn cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310153422.8A CN104120532A (en) | 2013-04-27 | 2013-04-27 | Yarn cutting and warping device for tape yarn production and yarn cutting device |
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| Publication Number | Publication Date |
|---|---|
| CN104120532A true CN104120532A (en) | 2014-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310153422.8A Pending CN104120532A (en) | 2013-04-27 | 2013-04-27 | Yarn cutting and warping device for tape yarn production and yarn cutting device |
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| CN (1) | CN104120532A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108589017A (en) * | 2018-04-27 | 2018-09-28 | 江南大学 | A kind of single needle bed flat filament tricot machine is for yarn system |
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| CN108589017A (en) * | 2018-04-27 | 2018-09-28 | 江南大学 | A kind of single needle bed flat filament tricot machine is for yarn system |
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Effective date of abandoning: 20180608 |