CN104119044A - Base geopolymer binding agent - Google Patents
Base geopolymer binding agent Download PDFInfo
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- CN104119044A CN104119044A CN201410387245.4A CN201410387245A CN104119044A CN 104119044 A CN104119044 A CN 104119044A CN 201410387245 A CN201410387245 A CN 201410387245A CN 104119044 A CN104119044 A CN 104119044A
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- binding agent
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- emulsion
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- base geopolymer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
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- Adhesives Or Adhesive Processes (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Fireproofing Substances (AREA)
Abstract
The invention discloses a base geopolymer binding agent. At present, a binding agent for a fire-proof door has volatile gas and free formaldehyde, has toxic and harmful substances which exceed the standard seriously, is poor in high-temperature-resistant performance, inflammable, non-water-resistant and poor in temperature variation stability, and is extremely easy to dissolve, scatter and expand. The base geopolymer binding agent is prepared from the following raw materials in parts by weight: 95-105 parts of sodium water glass, 15-35 parts of mineral waste residues, 3-6 parts of calcium carbonate, 8-15 parts of quick lime, 8-15 parts of metakaolin, 0.5-1 part of aluminum triphosphate, 0.5-2 parts of retarder and 1-2 parts of emulsion; the raw materials are stirred and cured to obtain the base geopolymer binding agent. The base geopolymer binding agent disclosed by the invention does not need to add a curing agent, does not need hot-press curing, has the advantages of high strength, chemical corrosion resistance, water resistance, high temperature resistance, durability and the like, also has good flame-retardant and heat-insulation effects, is extremely strong in water resistance, does not have water absorption and swelling phenomenon, and can reach a fireproofing grade of grade A. By virtue of detection, the prepared binding agent disclosed by the invention has a binding strength of more than or equal to 5mPa, is non-inflammable, does not absorb water and moisture, and is non-toxic and harmless.
Description
Technical field
The present invention relates to a kind of base geopolymer binding agent, relate in particular to a kind of base geopolymer binding agent binding agent for preventing fires between every core and door-plate, belong to new material technology field.
Background technology
Fire door refers to and can meet within a certain period of time the door that fire stability, integrity and thermal insulation require, and is located between fire compartment, emergency staircase, vertical shaft.In order to allow fire door play better fire-proof and thermal-insulation effect, generally all in door leaf, fill the nontoxic fire-proof heat-insulating material of human body.The bonding sizing material of current fire door door-plate and door core, a lot of enterprises are still used the organic gel such as polyurethane foam glue, white glue with vinyl, PU glue, but there is the venomous injurant severe overweights such as volatile gas, free formaldehyde in this class organic gel, and the problem such as resistance to elevated temperatures is poor, inflammable.In order to improve the resistance to elevated temperatures of binding agent and to reduce toxic situation, the producer has developed water glass adhesive and has replaced organic gel.Water glass adhesive is by water glass, solidifying agent and media assemblage, after solidifying, have that viscosity is strong, heat-insulating, fire-preventing, do not fire, the advantage such as cheap.But there is the defect of not water-fast and warm change poor stability in water glass itself; water glass assembly glue after solidifying is running into water or under wet environment; very easily dissolve and occur the serious problems such as defeated and dispersed, expansion; cause coming off between bonded, fire-proof product performance degradation, lose due fire prevention and defencive function.In addition the variation of temperature is also very large on the impact of existing water glass assembly glue, and along with temperature raises, the curing speed of water glass assembly glue is accelerated greatly, the situation that easily causes assembly glue to lose efficacy.Therefore, market in urgent need is a kind of with low cost, and adhesive property is good, anti-flaming thermal-insulation performance is good, the matrix material of water-fast humidity.
Geopolymer (Geopolymer) is called for short ground polymers, refer to by geochemistry process or manually imitate the artificial rock of aluminum silicate that geology Synthesis generates, its basic structure is to be polymerized and to be had the three-dimensional netted gelinite of non-crystalline state and quasi-crystalline state feature by silicon-oxy tetrahedron and aluminum-oxygen tetrahedron.Because this gellike material mainly be take silicon-oxy tetrahedron and aluminum-oxygen tetrahedron as main, and similar with the sal composition of clay, there is the similar macromolecular structure of organic polymer simultaneously, the three-dimensional net structure with polymerization, so it has the advantages such as high strength very, good workability, resistance to chemical attack, water-fast heat, high temperature resistant, good endurance.The present invention be take ground polymers synthetic materials technology as basis, invented a kind of water-fast, viscosifying power is strong, with low cost, prevent fires paste binding agent good.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of base geopolymer binding agent, for the bonding between fire door door-plate and door core.
The solution of above-mentioned technical problem is to have adopted following technical measures: a kind of base geopolymer binding agent, is mainly comprised of following weight parts raw material: sodium silicate 95-105 part, slag 15-35 part, calcium carbonate 3-6 part, 8-15 parts of unslaked limes, metakaolin 8-15 part, aluminium triphosphate 0.5-1 part, retardant 0.5-2 part, emulsion 1-2 part;
Described sodium silicate is that solid content is 38%, the commercial sodium water glass that modulus m is 2.0-2.5;
Described slag is fineness 100-600 object blast furnace granulated slag;
Described calcium carbonate is that commercially available fineness is 600-800 object calcium carbonate superfine powder;
Described unslaked lime is fineness 200-400 object commercially available prod, formal name used at school calcium oxide;
Described metakaolin is that fineness 1000 object kaolin raw ores are calcined the powder of 2 hours gained in 800 ℃ of environment;
Described aluminium triphosphate is the white powder crystal of colorless and odorless, is commercially available prod;
Described retardant is a kind of or arbitrary proportion mixture in SODIUM PHOSPHATE, MONOBASIC, sodium hydrogen phosphate, sodium bicarbonate, carbonic acid sodium dihydrogen;
Described emulsion is a kind of or arbitrary proportion mixture in VAE emulsion, benzene emulsion.
Above-mentioned base geopolymer binding agent, by following method, prepared:
(1) proportionally various raw materials are taken, standby;
(2) first sodium silicate is put into stirrer, when stirrer rotating speed reaches 600r/m, add slag, calcium carbonate, unslaked lime, metakaolin, stir;
(3) stirring velocity is adjusted to 800r/m, add successively aluminium triphosphate, retardant and emulsion, and stir and obtain paste binding agent;
(4) by binding agent ageing 12h packing, obtain.
Take the present invention of above-mentioned measure, owing to selecting geopolymer as starting material, possess the macromolecular structure of similar organic polymer and the three-dimensional net structure of polymerization simultaneously, therefore there is the advantages such as high strength, resistance to chemical attack, water-fast, high temperature resistant, weather resistance, the binding agent of preparation also possesses good anti-flaming thermal-insulation effect thus, water tolerance is extremely strong, not water-swelling, and fire-protection rating can reach A level.
The preparation technology that the present invention adopts is different from existing Waterproof gum preparation technology, without adding solidifying agent, without hot-press solidifying, solved in existing fire door assembly glue preparation process the problem of overrunning and condensing because solidifying, because of hot-press solidifying, lift the problems such as cost, contaminate environment.
The present invention has added Industry Waste slag, and this processing that is Industrial Solid Waste provides a kind of effective and feasible method.In addition, what the present invention adopted is ground polymers synthetic technology, production process environmental protection.
After testing, binding agent cohesive strength >=5mPa prepared by the present invention, does not fire, and the moisture absorption that do not absorb water is nontoxic.
Embodiment
Embodiment 1
Formula one:
Component | Formula (kg) |
Sodium silicate (m=2.0) | 100 |
100 order slags | 15 |
600 order calcium carbonate | 5 |
200 order unslaked limes | 10 |
Metakaolin | 10 |
Aluminium triphosphate | 1 |
Sodium hydrogen phosphate | 0.5 |
VAE emulsion | 1 |
Add up to | 142.5 |
Preparation method:
(1) proportionally various raw materials are taken, standby;
(2) first sodium silicate is put into stirrer, when stirrer rotating speed reaches 600r/m, add slag, calcium carbonate, unslaked lime, metakaolin, stir;
(3) stirring velocity is adjusted to 800r/m, add successively aluminium triphosphate, retardant and emulsion, and stir and obtain paste binding agent;
(4) by binding agent ageing 12h packing, obtain.
Embodiment 2
Formula two:
Component | Formula (kg) |
Sodium silicate (m=2.2) | 105 |
300 order slags | 35 |
800 order calcium carbonate | 3 |
400 order unslaked limes | 15 |
Metakaolin | 8 |
Aluminium triphosphate | 0.5 |
SODIUM PHOSPHATE, MONOBASIC | 2 |
Benzene emulsion | 1.5 |
Add up to | 170 |
Preparation method is with embodiment 1.
Embodiment 3
Formula three:
Component | Formula (kg) |
Sodium silicate (m=2.5) | 95 |
400 order slags | 30 |
700 order calcium carbonate | 4 |
300 order unslaked limes | 12 |
Metakaolin | 12 |
Aluminium triphosphate | 0.8 |
Carbonic acid sodium dihydrogen | 1 |
VAE emulsion, benzene emulsion mixture | 2 |
Add up to | 156.8 |
Preparation method is with embodiment 1.
Embodiment 4
Formula four:
Component | Formula (kg) |
Sodium silicate (m=2.3) | 100 |
600 order slags | 25 |
600 order calcium carbonate | 6 |
400 order unslaked limes | 8 |
Metakaolin | 15 |
Aluminium triphosphate | 1 |
Carbonic acid sodium dihydrogen | 1.5 |
VAE emulsion | 2 |
Add up to | 158.5 |
Preparation method is with embodiment 1.
Embodiment 5
Formula five:
Component | Formula (kg) |
Sodium silicate (m=2.4) | 105 |
100 order slags | 35 |
800 order calcium carbonate | 6 |
200 order unslaked limes | 15 |
Metakaolin | 15 |
Aluminium triphosphate | 1 |
The arbitrary proportion mixture of SODIUM PHOSPHATE, MONOBASIC, sodium hydrogen phosphate, sodium bicarbonate, carbonic acid sodium dihydrogen | 2 |
Benzene emulsion | 1 |
Add up to | 180 |
Preparation method is with embodiment 1.
Claims (2)
1. a base geopolymer binding agent, is characterized in that described base geopolymer binding agent is mainly comprised of following weight parts raw material: sodium silicate 95-105 part, slag 15-35 part, calcium carbonate 3-6 part, 8-15 parts of unslaked limes, metakaolin 8-15 part, aluminium triphosphate 0.5-1 part, retardant 0.5-2 part, emulsion 1-2 part;
Above-mentioned base geopolymer binding agent, by following method, prepared:
(1) proportionally various raw materials are taken, standby;
(2) first sodium silicate is put into stirrer, when stirrer rotating speed reaches 600r/m, add slag, calcium carbonate, unslaked lime, metakaolin, stir;
(3) stirring velocity is adjusted to 800r/m, add successively aluminium triphosphate, retardant and emulsion, and stir and obtain paste binding agent;
(4) by binding agent ageing 12h packing, obtain.
2. a base geopolymer binding agent as claimed in claim 1, is characterized in that: described sodium silicate is that solid content is 38%, the commercial sodium water glass that modulus m is 2.0-2.5; Described slag is fineness 100-600 object blast furnace granulated slag; Described calcium carbonate is that commercially available fineness is 600-800 object calcium carbonate superfine powder; Described unslaked lime is fineness 200-400 object commercially available prod, formal name used at school calcium oxide; Described metakaolin is that fineness 1000 object kaolin raw ores are calcined the powder of 2 hours gained in 800 ℃ of environment; Described aluminium triphosphate is the white powder crystal of colorless and odorless, is commercially available prod; Described retardant is a kind of or arbitrary proportion mixture in SODIUM PHOSPHATE, MONOBASIC, sodium hydrogen phosphate, sodium bicarbonate, carbonic acid sodium dihydrogen; Described emulsion is a kind of or arbitrary proportion mixture in VAE emulsion, benzene emulsion.
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CN201410387245.4A CN104119044A (en) | 2014-08-08 | 2014-08-08 | Base geopolymer binding agent |
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CN201410387245.4A CN104119044A (en) | 2014-08-08 | 2014-08-08 | Base geopolymer binding agent |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104446191A (en) * | 2014-11-12 | 2015-03-25 | 广西启利新材料科技股份有限公司 | Tile bonding glue prepared from red mud |
CN106277861A (en) * | 2016-08-15 | 2017-01-04 | 马鞍山十七冶工程科技有限责任公司 | A kind of Novel geological polymer and preparation method |
CN109318649A (en) * | 2018-10-18 | 2019-02-12 | 华侨大学 | A kind of system drawn a picture in soil property metope |
CN109465380A (en) * | 2019-01-04 | 2019-03-15 | 山东永创材料科技有限公司 | A kind of high-strength cast iron binder |
CN110204261A (en) * | 2019-05-28 | 2019-09-06 | 广西大学 | A kind of low viscosity lower shrinkage geology polymer material and preparation method thereof |
CN111302684A (en) * | 2020-02-25 | 2020-06-19 | 深圳市建工集团股份有限公司 | High-temperature-resistant geopolymer inorganic adhesive |
CN112250333A (en) * | 2020-09-24 | 2021-01-22 | 山西路桥建设集团有限公司 | Furnace bottom slag/water-rich carbide slag/red mud base polymer and preparation method thereof |
CN113999551A (en) * | 2021-10-14 | 2022-02-01 | 西安理工大学 | Normal-temperature-cured high-hardness steel bar anticorrosive paint and preparation method thereof |
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RU2005127234A (en) * | 2005-08-31 | 2007-03-10 | ООО "Лаборатори строительных полимеров" (RU) | HEAT RESISTANT BINDING COMPOSITION FOR THE PRODUCTION OF HEAT INSULATION PLATES FROM MINERAL FIBER |
CN102276229A (en) * | 2011-05-17 | 2011-12-14 | 广西大学 | Inorganic coating adopting geopolymer material as film-forming material |
CN102603355A (en) * | 2012-03-18 | 2012-07-25 | 巢启 | Basic group geopolymer porous material |
CN102826821A (en) * | 2012-09-21 | 2012-12-19 | 广西启利新材料科技股份有限公司 | Geopolymer-based insulating material bonding agent |
CN103508719A (en) * | 2013-07-30 | 2014-01-15 | 广西启利新材料科技股份有限公司 | Base geological polymer binder |
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2014
- 2014-08-08 CN CN201410387245.4A patent/CN104119044A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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RU2005127234A (en) * | 2005-08-31 | 2007-03-10 | ООО "Лаборатори строительных полимеров" (RU) | HEAT RESISTANT BINDING COMPOSITION FOR THE PRODUCTION OF HEAT INSULATION PLATES FROM MINERAL FIBER |
CN102276229A (en) * | 2011-05-17 | 2011-12-14 | 广西大学 | Inorganic coating adopting geopolymer material as film-forming material |
CN102603355A (en) * | 2012-03-18 | 2012-07-25 | 巢启 | Basic group geopolymer porous material |
CN102826821A (en) * | 2012-09-21 | 2012-12-19 | 广西启利新材料科技股份有限公司 | Geopolymer-based insulating material bonding agent |
CN103508719A (en) * | 2013-07-30 | 2014-01-15 | 广西启利新材料科技股份有限公司 | Base geological polymer binder |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104446191A (en) * | 2014-11-12 | 2015-03-25 | 广西启利新材料科技股份有限公司 | Tile bonding glue prepared from red mud |
CN106277861A (en) * | 2016-08-15 | 2017-01-04 | 马鞍山十七冶工程科技有限责任公司 | A kind of Novel geological polymer and preparation method |
CN109318649A (en) * | 2018-10-18 | 2019-02-12 | 华侨大学 | A kind of system drawn a picture in soil property metope |
CN109465380A (en) * | 2019-01-04 | 2019-03-15 | 山东永创材料科技有限公司 | A kind of high-strength cast iron binder |
CN109465380B (en) * | 2019-01-04 | 2021-08-10 | 山东永创材料科技有限公司 | High-strength binder for cast iron |
CN110204261A (en) * | 2019-05-28 | 2019-09-06 | 广西大学 | A kind of low viscosity lower shrinkage geology polymer material and preparation method thereof |
CN111302684A (en) * | 2020-02-25 | 2020-06-19 | 深圳市建工集团股份有限公司 | High-temperature-resistant geopolymer inorganic adhesive |
CN112250333A (en) * | 2020-09-24 | 2021-01-22 | 山西路桥建设集团有限公司 | Furnace bottom slag/water-rich carbide slag/red mud base polymer and preparation method thereof |
CN113999551A (en) * | 2021-10-14 | 2022-02-01 | 西安理工大学 | Normal-temperature-cured high-hardness steel bar anticorrosive paint and preparation method thereof |
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Application publication date: 20141029 |