CN104117699A - Cutting-width-adjustable machine clamp double-blade facing tool - Google Patents
Cutting-width-adjustable machine clamp double-blade facing tool Download PDFInfo
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- CN104117699A CN104117699A CN201410345309.4A CN201410345309A CN104117699A CN 104117699 A CN104117699 A CN 104117699A CN 201410345309 A CN201410345309 A CN 201410345309A CN 104117699 A CN104117699 A CN 104117699A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2205/00—Fixation of cutting inserts in holders
- B23B2205/04—Fixation screws, bolts or pins of particular form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2205/00—Fixation of cutting inserts in holders
- B23B2205/10—Fixation of cutting inserts in holders using two or more fixation screws
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种双刃端面车刀,具体地说是涉及一种车床上用于车削卡钳支架的内端面、宽度可调节的双刃端面车刀,属于机械制造技术领域。 The invention relates to a double-edged end face turning tool, in particular to a double-edged end face turning tool with adjustable width for turning the inner end face of a turning caliper support on a lathe, which belongs to the technical field of mechanical manufacturing.
背景技术 Background technique
如图1、图2所示,卡钳支架A的内侧具有开档槽C,开档槽C内具有两个内端面B,两个内端面B间隔一定距离相对设置,目前在车床上加工卡钳支架的两个内端面B时,多用单刃机夹可转位成型刀具进行,需要左右手端面车刀各一把,车削加工过程中需换刀,加工时间长,同时加工质量不好保证;另一种方法是制作双刃机夹可转位成型刀具进行加工,但由于切削宽度不可调,使刀片利用率低,加工成本高。大批量生产时以上两种加工方法都严重制约生产。 As shown in Figure 1 and Figure 2, the inner side of the caliper bracket A has an opening groove C, and there are two inner end faces B in the opening groove C, and the two inner end faces B are arranged opposite to each other at a certain distance. Currently, the caliper bracket is processed on a lathe For the two inner end faces B, the single-edged machine holder is often used for indexable forming tools, which requires one end face turning tool for the left and right hands. The tool needs to be changed during the turning process, which takes a long time to process, and the processing quality is not guaranteed at the same time; the other The first method is to make a double-edged machine clamp indexable forming tool for processing, but because the cutting width cannot be adjusted, the utilization rate of the blade is low and the processing cost is high. The above two processing methods all severely restrict production during mass production.
发明内容 Contents of the invention
本发明要解决的问题是提供一种切削宽度可调节的一次加工开裆两侧面,同时又能满足工件加工尺寸和形位公差要求的切削宽度可调机夹双刃端面车刀。 The problem to be solved by the present invention is to provide a double-edged end face turning tool with adjustable cutting width, which can process both sides of the crotch at one time and can meet the processing size and shape tolerance requirements of the workpiece.
为了解决上述问题,本发明采用以下技术方案: In order to solve the above problems, the present invention adopts the following technical solutions:
一种切削宽度可调机夹双刃端面车刀,包括刀体,刀体的前端间隔一定距离对称设置有左支撑部和右支撑部,所述左支撑部和右支撑部的前端分别通过固定连接有机夹可转位刀片。 A double-edged end face turning tool with adjustable cutting width, including a cutter body, the front end of the cutter body is symmetrically arranged with a left support part and a right support part at a certain distance, and the front ends of the left support part and the right support part are respectively fixed by Attach organic clip indexable inserts.
以下是本发明对上述方案的进一步优化: Below is the further optimization of the present invention to above-mentioned scheme:
刀体的侧面上安装有可调节两个机夹可转位刀片之间间距的调节装置。可根据情况调节两个机夹可转位刀片之间的距离,满足加工尺寸和形位公差要求。 An adjusting device that can adjust the distance between the indexable blades of the two machine clamps is installed on the side of the cutter body. The distance between the indexable blades of the two machine clamps can be adjusted according to the situation to meet the processing size and shape tolerance requirements.
进一步优化:刀体为长条状结构,其截面为矩形,使其与机床刀具刀柄的结合面相匹配,便于刀体的安装。 Further optimization: The cutter body is a long strip structure with a rectangular cross-section, which matches the joint surface of the tool handle of the machine tool and facilitates the installation of the cutter body.
进一步优化:刀体上位于左支撑部和右支撑部之间的位置加工有与刀体水平面垂直的圆形通孔和与之相连的直槽,直槽的前端为开放式、后端与圆形通孔连通。 Further optimization: the position between the left support part and the right support part on the cutter body is processed with a circular through hole perpendicular to the horizontal plane of the cutter body and a straight groove connected to it. connected through holes.
直槽的截面宽度为左支撑部与右支撑部之间的距离。 The section width of the straight groove is the distance between the left support part and the right support part.
上述方案使得左支撑部和右支撑部即与刀体一体连接,增强了左支撑部和右支撑部的连接强度,又使得左支撑部和右支撑部之间具有一定的调节距离。 The above scheme makes the left support part and the right support part integrally connected with the cutter body, enhances the connection strength of the left support part and the right support part, and makes a certain adjustment distance between the left support part and the right support part. the
进一步优化:圆形通孔的直径大于直槽的截面宽度。 Further optimization: the diameter of the circular through-hole is greater than the cross-sectional width of the straight slot.
左支撑部和右支撑部之间的距离调节时,便于对其根部产生的拉伸力和压缩力进行缓冲分散,防止其根部断裂。 When the distance between the left supporting part and the right supporting part is adjusted, it is convenient to buffer and disperse the tensile force and compressive force generated by the root to prevent the root from breaking.
进一步优化:所述左支撑部和右支撑部的前端分别加工有对称分布的刀片安装槽,安装槽内加工有带倒角的螺纹孔,机夹可转位刀片通过螺纹孔用压紧螺钉固定在刀片安装槽内,方便了机夹可转位刀片的安装和角度调节。 Further optimization: the front ends of the left support part and the right support part are respectively processed with symmetrically distributed blade installation grooves, and threaded holes with chamfers are processed in the installation grooves, and the indexable blades of the machine clamp are fixed with compression screws through the threaded holes In the blade installation groove, it is convenient to install and adjust the angle of the indexable blade of the machine clamp.
进一步优化:调节装置包括安装在刀体上其中一个侧面上的一个锁紧螺栓和两个安装在刀体上另一个侧面上张紧螺钉。 Further optimization: The adjustment device consists of a locking bolt mounted on one side of the cutter body and two tensioning screws mounted on the other side of the cutter body.
锁紧螺栓的头部位于左支撑部内,螺杆部分穿过直槽与右支撑部螺纹连接。 The head of the locking bolt is located in the left support part, and the screw part passes through the straight groove and is threadedly connected with the right support part.
张紧螺钉与右支撑部螺纹连接,左支撑部上与张紧螺钉的底部对应的位置安装有圆柱垫块。 The tensioning screw is threadedly connected with the right supporting part, and a cylindrical pad is installed on the left supporting part at a position corresponding to the bottom of the tensioning screw.
若刀片磨损后车削宽度小于规定尺寸,则先略松开锁紧螺栓,拧紧两个张紧螺钉,使车削宽度达到规定尺寸要求,最后拧紧锁紧螺栓; If the cutting width is smaller than the specified size after the blade is worn, loosen the locking bolt slightly first, tighten the two tensioning screws so that the turning width reaches the specified size requirement, and finally tighten the locking bolt;
若更换新刀片时可能会使车削宽度大于规定尺寸,则先略松开个张紧螺钉,拧紧锁紧螺栓,使车削宽度达到规定尺寸要求,最后拧紧张紧螺钉。 If the turning width may be larger than the specified size when replacing a new blade, first slightly loosen the tension screw, tighten the locking bolt to make the turning width meet the specified size requirement, and finally tighten the tension screw.
本发明采用上述方案,加工时,先将待加工工件固定在安装在车床回转主轴上的夹具上,两个机夹可转位刀片分别装到刀体的左支撑部和右支撑部上,借助锁紧螺栓和张紧螺钉的回转,将双刃端面车刀的车削宽度调整到图纸和工艺文件规定的尺寸,即可进行车削加工。 The present invention adopts the above scheme. When processing, the workpiece to be processed is first fixed on the fixture installed on the rotary spindle of the lathe, and the two indexable blades of the machine clamp are respectively installed on the left support part and the right support part of the cutter body. The rotation of the locking bolt and the tensioning screw adjusts the turning width of the double-edged end face turning tool to the size specified in the drawings and process documents, and then the turning process can be carried out.
本发明采用上述方案制作的双刃端面车刀,加工时工件开裆两侧面可一次加工完成,同时由于切削宽度可调又能满足加工尺寸和形位公差要求,大大提高了工作效率,同时又可降低工件加工成本。 The double-edged end face turning tool manufactured by the present invention adopts the above-mentioned scheme. During processing, both sides of the open crotch of the workpiece can be processed at one time. At the same time, because the cutting width can be adjusted, it can meet the processing size and shape tolerance requirements, greatly improving the work efficiency, and at the same time Can reduce workpiece processing cost.
下面结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments.
附图说明 Description of drawings
附图1为本发明背景技术中卡钳支架的结构示意图; Accompanying drawing 1 is the structural representation of caliper support in the background technology of the present invention;
附图2为附图1中的A-A向剖视图; Accompanying drawing 2 is A-A direction sectional view in accompanying drawing 1;
附图3为本发明实施例中双刃端面车刀的结构示意图; Accompanying drawing 3 is the structural representation of double-edged face turning tool in the embodiment of the present invention;
附图4为附图3的俯视图; Accompanying drawing 4 is the top view of accompanying drawing 3;
附图5为附图3的B-B剖视图。 Accompanying drawing 5 is the B-B sectional view of accompanying drawing 3.
图中:1-机夹可转位刀片;2-刀片压紧螺钉;3-锁紧螺栓;4-刀体;5-张紧螺钉;6-圆柱垫块;41-圆形通孔;42-直槽;A-卡钳支架;B-内端面;C-开档槽。 In the figure: 1-Clamp indexable blade; 2-Blade compression screw; 3-Locking bolt; 4-Cutter body; 5-Tension screw; 6-Cylinder block; 41-Circular through hole; 42 -Straight slot; A-caliper bracket; B-inner end face; C-shift slot.
具体实施方式 Detailed ways
实施例,如图3、图4、图5所示,一种切削宽度可调机夹双刃端面车刀,包括矩形截面结构的刀体4,为了保证车刀切削宽度尺寸的调节,刀体4上靠近前端的位置加工有与刀体水平面垂直的圆形通孔41和与之相连的直槽42,直槽42的前端为开放式、后端与圆形通孔41连通。 Embodiment, as shown in Fig. 3, Fig. 4, Fig. 5, a kind of double-edged end face turning tool with adjustable cutting width machine clamp includes a cutter body 4 with a rectangular cross-section structure. In order to ensure the adjustment of the cutting width of the turning tool, the cutter body 4, the position near the front end is processed with a circular through hole 41 perpendicular to the horizontal plane of the cutter body and a straight groove 42 connected thereto. The front end of the straight groove 42 is open, and the rear end communicates with the circular through hole 41.
直槽42将刀体4的前端分割成左支撑部7和右支撑部8,直槽42的截面宽度为左支撑部7与右支撑部8之间的距离。 The straight groove 42 divides the front end of the cutter body 4 into a left support portion 7 and a right support portion 8 , and the cross-sectional width of the straight groove 42 is the distance between the left support portion 7 and the right support portion 8 .
圆形通孔41的直径大于直槽42的截面宽度。 The diameter of the circular through hole 41 is greater than the cross-sectional width of the straight groove 42 .
所述左支撑部7和右支撑部8的前端分别通过压紧螺钉2固定连接有机夹可转位刀片1,左支撑部7前端的机夹可转位刀片1与安装在右支撑部8前端的机夹可转位刀片1对称设置。 The front ends of the left support part 7 and the right support part 8 are respectively fixedly connected with the indexable blade 1 with an organic clip by the compression screw 2, and the indexable blade 1 with a clip at the front end of the left support part 7 is installed on the front end of the right support part 8. The indexable blades 1 of the machine clamp are arranged symmetrically.
所述左支撑部7和右支撑部8的前端分别加工有对称分布的刀片安装槽,安装槽内加工有带倒角的螺纹孔,机夹可转位刀片1通过螺纹孔用压紧螺钉2固定在刀片安装槽内。 The front ends of the left support part 7 and the right support part 8 are respectively processed with symmetrically distributed blade installation grooves, and the threaded holes with chamfers are processed in the installation grooves, and the indexable blade 1 of the machine clamp passes through the threaded holes with a compression screw 2 Fixed in the blade mounting slot.
刀体4的侧面上安装有可调节两个机夹可转位刀片1之间间距的调节装置。 An adjusting device that can adjust the distance between the two clamping indexable blades 1 is installed on the side of the cutter body 4 .
调节装置包括安装在刀体4上其中一个侧面上的一个锁紧螺栓3和两个安装在刀体4上另一个侧面上张紧螺钉5。 The adjusting device includes a locking bolt 3 installed on one side of the cutter body 4 and two tension screws 5 installed on the other side of the cutter body 4 .
锁紧螺栓3的头部位于左支撑部7内,螺杆部分穿过直槽42与右支撑部8螺纹连接。 The head of the locking bolt 3 is located in the left support part 7 , and the screw part passes through the straight groove 42 and is threadedly connected with the right support part 8 .
张紧螺钉5与右支撑部8螺纹连接,左支撑部7上与张紧螺钉5的底部对应的位置安装有圆柱垫块6。 The tension screw 5 is threadedly connected with the right support part 8 , and a column spacer 6 is installed on the left support part 7 at a position corresponding to the bottom of the tension screw 5 .
加工时,先将待加工工件固定在安装在车床回转主轴上的夹具上,两个机夹可转位刀片1分别装到刀体4的左支撑部7和右支撑部8上,借助锁紧螺栓3和张紧螺钉5的回转,将双刃端面车刀的车削宽度调整到图纸和工艺文件规定的尺寸,即可进行车削加工。 During processing, the workpiece to be processed is first fixed on the fixture installed on the rotary spindle of the lathe, and the two indexable inserts 1 of the machine clamp are respectively installed on the left support part 7 and the right support part 8 of the cutter body 4. The rotation of the bolt 3 and the tension screw 5 adjusts the turning width of the double-edged end face turning tool to the size specified in the drawings and process documents, and then turning can be performed.
具体调节方法为:若刀片磨损后车削宽度小于规定尺寸,则先略松开锁紧螺栓3,拧紧两个张紧螺钉5,使车削宽度达到规定尺寸要求,最后拧紧锁紧螺栓3; The specific adjustment method is as follows: if the turning width of the blade is less than the specified size after the blade is worn, first slightly loosen the locking bolt 3, tighten the two tensioning screws 5, so that the turning width reaches the specified size requirement, and finally tighten the locking bolt 3;
若更换新刀片可能会使车削宽度大于规定尺寸,则先略松开2个张紧螺钉5,拧紧锁紧螺栓3,使车削宽度达到规定尺寸要求,最后拧紧张紧螺钉5。 If the replacement of a new blade may make the turning width larger than the specified size, then loosen two tension screws 5 slightly, tighten the locking bolt 3, so that the turning width reaches the specified size requirement, and finally tighten the tightening screw 5.
上述实施例中,机夹可转位刀片1采用ISO1832-2004标准中的SCMT系列刀片,刀片圆角R1.2mm,刀片大小根据切削宽度的不同选用;所述双刃端面车刀的安装方式可以根据加工车床的相应型号等具体情况的变化进行相应变动,并不仅仅局限于本实施例。 In the above-mentioned embodiment, the indexable blade 1 of the machine holder adopts the SCMT series blade in the ISO1832-2004 standard, the blade fillet is R1.2mm, and the size of the blade is selected according to the cutting width; the installation method of the double-edged end face turning tool can be Corresponding changes are made according to changes in specific conditions such as the corresponding model of the processing lathe, and are not limited to this embodiment.
Claims (10)
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| CN104117699B (en) | 2017-02-15 |
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