CN104110289A - Electric control air cylinder oil injection dispenser - Google Patents

Electric control air cylinder oil injection dispenser Download PDF

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Publication number
CN104110289A
CN104110289A CN201410315473.0A CN201410315473A CN104110289A CN 104110289 A CN104110289 A CN 104110289A CN 201410315473 A CN201410315473 A CN 201410315473A CN 104110289 A CN104110289 A CN 104110289A
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China
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oiling
passage
end cap
channel
communicated
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CN201410315473.0A
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CN104110289B (en
Inventor
贺玉海
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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Priority to CN201410315473.0A priority Critical patent/CN104110289B/en
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Publication of CN104110289B publication Critical patent/CN104110289B/en
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Abstract

The invention discloses an electric control air cylinder oil injection dispenser. The electric control air cylinder oil injection dispenser comprises a first electromagnetic valve and an oil injection dispenser body. The first electromagnetic valve is installed at one end of the oil injection dispenser body, the oil injection dispenser body is internally provided with a channel P, a channel A and a channel T, all of which are correspondingly communicated with a port P, a port A and a port T of the first electromagnetic valve, and the side wall of the oil injection dispenser body is at least provided with one oil draining valve communicated with the channel A. The side wall of the oil injection dispenser body is directly and additionally provided with the oil draining valve communicated with the channel A, and therefore the oil injection time and the oil injection frequency of the oil draining valve can be controlled only by controlling the power-on and power-off state of the first electromagnetic valve. The structure is simple, and cost is low. The responding speed of the electromagnetic valve is high, the oil injection response of the oil injection dispenser is fast, and the oil injection frequency is high. The oil injection dispenser is not provided with a moving coupling piece, and therefore the heat amount is small. The electric control air cylinder oil injection dispenser is suitable for ships.

Description

Electronic control cylinder oiling distributor
Technical field
The present invention relates to a kind of use for diesel engine oil gun, specifically a kind of electronic control cylinder oiling distributor.
Background technique
At present, large-scale marine low speed diesel engine generally adopts cross-type two-stroke diesel diesel engine, in cross-type two-stroke diesel diesel engine, upper rack is all provided with diaphragm and piston rod stuffing box separates cylinder and crank box, and such structural feature has determined the lubricated necessary Cylinder lubricating lubrication system that adopts between piston group and cylinder liner.
General Cylinder lubricating lubrication system adopts the ALPHA oil gun by the exploitation of MAN B & W company mostly, and the working procedure of this oil gun is: cylinder oil is pressurized to 4~5MPa through high pressure pumping plant, then by common rail oil pipe, is delivered to oil gun; When receiving oil gun signal, solenoid valve energising, the A of oil gun, P channel connection, the 4~5MPa high pressure oil being provided by high pressure pumping plant acts on the power piston of oil gun and promotes piston action, and power piston promotes again each little oiling plunger of oil gun to each pump nozzle oiling; When oiling signal ended, solenoid valve power-off, the A of oil gun, T channel connection, fluid releases through T passage, and the oil pressure of power piston is released, and power piston resets under the effect of Returnning spring and remaining oil pressure; Meanwhile, another road cylinder oil carries out repairing through T passage top to each oiling plunger, and for oiling is next time prepared, whole oiling process finishes.When reality is used, there is following problem in this oil gun:
1, because each oiling all will be through the process of pressurising-piston movement-oiling-draining-repairing-pressurising, so the oiling time lag is long, oiling response is slow and oiling frequency is low;
2, due to the dynamic piston of this oil gun and two motion couples of oiling plunger, so complex structure, production assembly technology difficulty is large, and cost is higher;
3, because high pressure oil is through power piston transmission of pressure, and by oiling plunger oiling, so energy loss is larger, easily heating.
Summary of the invention
The object of the invention is the deficiency existing in order to solve above-mentioned background technology, propose that a kind of oiling time lag is short, oiling response is fast, oiling frequency is high, cost is low and the electronic control cylinder oiling distributor of difficult heating.
For achieving the above object, the present invention adopts following technological scheme: a kind of electronic control cylinder oiling distributor, comprise the first solenoid valve and oiling distributor body, described the first solenoid valve is arranged on one end of described oiling distributor body, in described oiling distributor body, be respectively equipped with corresponding P passage, A channel and the T passage being communicated with P mouth, A mouth and the T mouth of described the first solenoid valve, on described oiling distributor body sidewall, be at least provided with a draining valve being communicated with described A channel.By directly add the draining valve being communicated with described A channel on described oiling distributor body sidewall, like this, only need by control described the first solenoid valve dead electricity can be controlled oiling time and the oiling frequency of draining valve, simple in structure and cost is low; Meanwhile, due to the fast response time of solenoid valve, so this oiling distributor oiling response is fast, oiling frequency is high; And, because this oiling distributor does not design motion couple, so heating value is little.
In such scheme, the quantity of described draining valve is at least 2, and described draining valve is arranged in the sidewall middle part of described oiling distributor body, and described draining valve is evenly arranged along the circumferencial direction of described oiling distributor body.The quantity of described draining valve is consistent with the quantity of required pump nozzle in diesel engine.
In such scheme, described draining valve is communicated with described A channel by oiling passage.
In such scheme, the position of described A channel and described oiling channel connection is provided with oiling distribution chamber.Described oiling distribution chamber has expanded the volume at described A channel and described oiling channel connection place, thereby has guaranteed the flow of each oiling passage.
In such scheme, the other end of described oiling distributor body is provided with end cap, on described end cap, be respectively equipped with end cap P passage, end cap A channel and end cap T passage corresponding and described P passage, A channel and T channel connection, on described end cap sidewall, be respectively equipped with high pressure fuel inlet fitting and low pressure offloading joint corresponding and described end cap P passage and end cap T channel connection.By described high pressure fuel inlet fitting and low pressure offloading joint are separately positioned on described end cap, when needing to change the draining valve of varying number, only need to change oiling distributor body like this, and without integral replacing, thereby reduced production and user cost.
In such scheme, described end cap one end is communicated with the other end of described oiling distributor body, the other end of described end cap is communicated with the second solenoid valve, and the P mouth of described the second solenoid valve, A mouth and T mouth be corresponding and described end cap P passage, end cap A channel and end cap T channel connection respectively.The second solenoid valve adding is standby control piece, and when described the first solenoid valve cannot normally be worked, described the second solenoid valve is just got involved, thereby has guaranteed functional reliability and the stability of this oiling distributor.
In such scheme, described oiling distributor body sidewall is provided with the high pressure accumulator with described P channel connection.The high pressure accumulator adding has kept the oil pressure stability in described P passage.
In such scheme, described oiling distributor body sidewall is provided with the low pressure accumulator with described T channel connection.The low pressure accumulator adding has kept the oil pressure stability in described T passage.
In such scheme, the output terminal of described draining valve is provided with flow dontroller.The flow dontroller adding can detect the oiling flow of described draining valve, and this oiling flow is converted into the controller that electrical signal feeds back to diesel engine, by controller, regulated and controled again the oiling flow of draining valve, thereby reached the object of controlling the oiling flow of draining valve.The output terminal of described flow dontroller connects pump nozzle.
The present invention is compared with the prior art, and fully shows that its superiority is:
1, by directly add the draining valve being communicated with described A channel on described oiling distributor body sidewall, like this, only need by control described the first solenoid valve dead electricity can be controlled oiling time and the oiling frequency of draining valve, simple in structure and cost is low;
2, due to the fast response time of solenoid valve, so this oiling distributor oiling response is fast, oiling frequency is high;
3, because this oiling distributor does not design motion couple, so heating value is little;
4, described oiling distribution chamber has expanded the volume at described A channel and described oiling channel connection place, thereby has guaranteed the flow of each oiling passage;
5, by described high pressure fuel inlet fitting and low pressure offloading joint are separately positioned on described end cap, when needing to change the draining valve of varying number, only need to change oiling distributor body like this, and without integral replacing, thereby reduced production and user cost;
6, the second solenoid valve adding is standby control piece, and when described the first solenoid valve cannot normally be worked, described the second solenoid valve is just got involved, thereby has guaranteed functional reliability and the stability of this oiling distributor;
7, the high pressure accumulator adding has kept the oil pressure stability in described P passage;
8, the low pressure accumulator adding has kept the oil pressure stability in described T passage;
9, the flow dontroller adding can detect the oiling flow of described draining valve, and this oiling flow is converted into the controller that electrical signal feeds back to diesel engine, by controller, regulated and controled again the oiling flow of draining valve, thereby reached the object of controlling the oiling flow of draining valve.The output terminal of described flow dontroller connects pump nozzle.
In sum, the present invention has that short, the oiling response of the oiling time lag is fast, oiling frequency is high, cost is low and the feature such as difficult heating.
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention in original state;
Fig. 2 is the structural representation of the present invention in oiling state.
In the drawings, the first solenoid valve 1, oiling distributor body 2, P passage 2a, A channel 2b, T passage 2c, oiling passage 2d, oiling distribution chamber 2e, draining valve 3, flow dontroller 4, end cap 5, end cap P passage 5a, end cap A channel 5b, end cap T passage 5c, high pressure fuel inlet fitting 6, low pressure offloading joint 7, the second solenoid valve 8, high pressure accumulator 9, low pressure accumulator 10.
Embodiment
A kind of electronic control cylinder oiling distributor as shown in Figure 1, comprise the first solenoid valve 1 and oiling distributor body 2, described the first solenoid valve 1 is arranged on one end of described oiling distributor body 2, in described oiling distributor body 2, be respectively equipped with corresponding P passage 2a, A channel 2b and the T passage 2c being communicated with P mouth, A mouth and the T mouth of described the first solenoid valve 1, on described oiling distributor body 2 sidewalls, be at least provided with a draining valve 3 being communicated with described A channel 2b, the output terminal of described draining valve 3 is provided with flow dontroller 4.By directly add the draining valve 3 being communicated with described A channel 2b on described oiling distributor body 2 sidewalls, like this, only need by control described the first solenoid valve 1 dead electricity can be controlled oiling time and the oiling frequency of draining valve 3, simple in structure and cost is low; Meanwhile, due to the fast response time of solenoid valve, so this oiling distributor oiling response is fast, oiling frequency is high; And, because this oiling distributor does not design motion couple, so heating value is little.
The quantity of above-mentioned draining valve 3 is at least 2, and described draining valve 3 is arranged in the sidewall middle part of described oiling distributor body 2, and described draining valve 3 is evenly arranged along the circumferencial direction of described oiling distributor body 2.The quantity of described draining valve 3 is consistent with the quantity of required pump nozzle in diesel engine.Described draining valve 3 is communicated with described A channel 2b by oiling passage 2d.Described A channel 2b is provided with oiling distribution chamber 2e with the position that described oiling passage 2d is communicated with.Described oiling distribution chamber 2e has expanded the volume of described A channel 2b and described oiling passage 2d connectivity part, thereby has guaranteed the flow of each oiling passage 2d.
The other end of above-mentioned oiling distributor body 2 is provided with end cap 5, on described end cap 5, be respectively equipped with corresponding end cap P passage 5a, end cap A channel 5b and the end cap T passage 5c being communicated with described P passage 2a, A channel 2b and T passage 2c, on described end cap 5 sidewalls, be respectively equipped with corresponding high pressure fuel inlet fitting 6 and the low pressure offloading joint 7 being communicated with described end cap P passage 5a and end cap T passage 5c.By described high pressure fuel inlet fitting 6 and low pressure offloading joint 7 are separately positioned on described end cap 5, like this when needing to change the draining valve 3 of varying number, only need to change oiling distributor body 2, and without integral replacing, thereby production and user cost reduced.
Above-mentioned end cap 5 one end are communicated with the other end of described oiling distributor body 2, the other end of described end cap 5 is communicated with the second solenoid valve 8, and the P mouth of described the second solenoid valve 8, A mouth and T mouth are corresponding to be respectively communicated with described end cap P passage 5a, end cap A channel 5b and end cap T passage 5c.The second solenoid valve 8 adding is standby control piece, and when described the first solenoid valve 1 cannot normally be worked, described the second solenoid valve 8 is just got involved, thereby has guaranteed functional reliability and the stability of this oiling distributor;
Above-mentioned oiling distributor body 2 sidewalls are provided with the high pressure accumulator 9 being communicated with described P passage 2a.The high pressure accumulator 9 adding has kept the oil pressure stability in described P passage 2a.Described oiling distributor body 2 sidewalls are provided with the low pressure accumulator 10 being communicated with described T passage 2c.The low pressure accumulator 10 adding has kept the oil pressure stability in described T passage 2c.
Above-mentioned the first solenoid valve 1 and the second solenoid valve 8 are two-bit triplet solenoid valve.Described the first solenoid valve 1 is dominant control, and described the second solenoid valve 8 is standby control piece.
Working procedure of the present invention is as follows:
When needing oiling, the coil of controlling described the first solenoid valve 1 obtains electric, the spool of described the first solenoid valve 1 is moved to the left, P passage 2a in described oiling distributor body 2 is communicated with A channel 2b, T passage 2c sealing, high-voltage oil liquid in described P passage 2a enters in described oiling distribution chamber 2e, oil pressure in described oiling distribution chamber 2e is higher than in the cracking pressure of described draining valve 3 and pump nozzle during residual pressure sum, draining valve 3 is opened, high pressure oil in described oiling distribution chamber 2e just enters in a plurality of pump nozzles that are arranged on cylinder of internal-combustion engine, thereby offer the internal surface of cylinder, complete oiling process,
When need stop oiling, make the coil losing electricity of described the first solenoid valve 1, the spool of described the first solenoid valve 1 moves right and is returned to initial position under the elastic force effect of return spring, P passage 2a sealing in described oiling distributor body 2, A channel 2b is communicated with T passage 2c, high-voltage oil liquid in described P passage 2a cannot enter described oiling distribution chamber 2e, and the remaining fluid in described oiling distribution chamber 2e is discharged by described T passage 2c, stops oiling;
When described the first solenoid valve 1 breaks down can not work time, this oiling distributor automatically starts as the second solenoid valve 8 of standby control piece and reports to the police, the first solenoid valve 1 that now requires maintain and replace to break down, after replacing, manually returns to the first new solenoid valve 1 work.
The present invention by directly adding the draining valve 3 being communicated with described A channel 2b on described oiling distributor body 2 sidewalls, like this, only need by control described the first solenoid valve 1 dead electricity can be controlled oiling time and the oiling frequency of draining valve 3, simple in structure and cost is low; Due to the fast response time of solenoid valve, so this oiling distributor oiling response is fast, oiling frequency is high; Because this oiling distributor does not design motion couple, so heating value is little; Described oiling distribution chamber 2e has expanded the volume of described A channel 2b and described oiling passage 2d connectivity part, thereby has guaranteed the flow of each oiling passage 2d; By described high pressure fuel inlet fitting 6 and low pressure offloading joint 7 are separately positioned on described end cap 5, like this when needing to change the draining valve 3 of varying number, only need to change oiling distributor body 2, and without integral replacing, thereby production and user cost reduced; The second solenoid valve 8 adding is standby control piece, and when described the first solenoid valve 1 cannot normally be worked, described the second solenoid valve 8 is just got involved, thereby has guaranteed functional reliability and the stability of this oiling distributor; The high pressure accumulator 9 adding has kept the oil pressure stability in described P passage 2a; The low pressure accumulator 10 adding has kept the oil pressure stability in described T passage 2c; The flow dontroller 4 adding can detect the oiling flow of described draining valve 3, and this oiling flow is converted into the controller that electrical signal feeds back to diesel engine, by controller, regulated and controled again the oiling flow of draining valve 3, thereby reached the object of controlling the oiling flow of draining valve 3.The output terminal of described flow dontroller 4 connects pump nozzle.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.

Claims (9)

1. an electronic control cylinder oiling distributor, comprise the first solenoid valve (1) and oiling distributor body (2), described the first solenoid valve (1) is arranged on one end of described oiling distributor body (2), in described oiling distributor body (2), be respectively equipped with corresponding P passage (2a), A channel (2b) and the T passage (2c) being communicated with P mouth, A mouth and the T mouth of described the first solenoid valve (1), it is characterized in that being at least provided with on described oiling distributor body (2) sidewall a draining valve (3) being communicated with described A channel (2b).
2. electronic control cylinder oiling distributor according to claim 1, the quantity that it is characterized in that described draining valve (3) is at least 2, described draining valve (3) is arranged in the sidewall middle part of described oiling distributor body (2), and described draining valve (3) is evenly arranged along the circumferencial direction of described oiling distributor body (2).
3. electronic control cylinder oiling distributor according to claim 1, is characterized in that described draining valve (3) is communicated with described A channel (2b) by oiling passage (2d).
4. electronic control cylinder oiling distributor according to claim 3, is characterized in that the position that described A channel (2b) is communicated with described oiling passage (2d) is provided with oiling distribution chamber (2e).
5. electronic control cylinder oiling distributor according to claim 1, the other end that it is characterized in that described oiling distributor body (2) is provided with end cap (5), on described end cap (5), be respectively equipped with corresponding end cap P passage (5a), end cap A channel (5b) and the end cap T passage (5c) being communicated with described P passage (2a), A channel (2b) and T passage (2c), on described end cap (5) sidewall, be respectively equipped with corresponding high pressure fuel inlet fitting (6) and the low pressure offloading joint (7) being communicated with described end cap P passage (5a) and end cap T passage (5c).
6. electronic control cylinder oiling distributor according to claim 5, it is characterized in that described end cap (5) one end is communicated with the other end of described oiling distributor body (2), the other end of described end cap (5) is communicated with the second solenoid valve (8), and the P mouth of described the second solenoid valve (8), A mouth and T mouth are corresponding to be respectively communicated with described end cap P passage (5a), end cap A channel (5b) and end cap T passage (5c).
7. electronic control cylinder oiling distributor according to claim 1, is characterized in that described oiling distributor body (2) sidewall is provided with the high pressure accumulator (9) being communicated with described P passage (2a).
8. electronic control cylinder oiling distributor according to claim 1, is characterized in that described oiling distributor body (2) sidewall is provided with the low pressure accumulator (10) being communicated with described T passage (2c).
9. electronic control cylinder oiling distributor according to claim 1, is characterized in that the output terminal of described draining valve (3) is provided with flow dontroller (4).
CN201410315473.0A 2014-07-02 2014-07-02 Electric control air cylinder oil injection dispenser Expired - Fee Related CN104110289B (en)

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CN104110289B CN104110289B (en) 2017-03-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108301893A (en) * 2017-01-12 2018-07-20 上海船厂船舶有限公司 Backwash oil drain tank and the oil circulation system comprising it

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Publication number Priority date Publication date Assignee Title
CN1183509A (en) * 1996-10-11 1998-06-03 曼B与W狄赛尔公司 Cylinder lubrication unit for multicylinder internal combustion engine, and method for controlling dosage from cylinder lubrication unit
CN201103434Y (en) * 2007-11-15 2008-08-20 中国船舶重工集团公司第七一一研究所 Lubricating and oiling device for gas cylinder of internal combustion engine
CN101435354A (en) * 2007-11-15 2009-05-20 中国船舶重工集团公司第七一一研究所 Lubrication oiling apparatus of internal combustion engine air cylinder
DE202010016974U1 (en) * 2010-12-27 2011-03-03 Lincoln Gmbh lubricant distributors
US8210317B2 (en) * 2006-07-21 2012-07-03 Hans Jensen Lubricators A/S Lubricating apparatus for a dosing system for cylinder lubrication oil and method for dosing cylinder lubricating oil

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1183509A (en) * 1996-10-11 1998-06-03 曼B与W狄赛尔公司 Cylinder lubrication unit for multicylinder internal combustion engine, and method for controlling dosage from cylinder lubrication unit
US8210317B2 (en) * 2006-07-21 2012-07-03 Hans Jensen Lubricators A/S Lubricating apparatus for a dosing system for cylinder lubrication oil and method for dosing cylinder lubricating oil
CN201103434Y (en) * 2007-11-15 2008-08-20 中国船舶重工集团公司第七一一研究所 Lubricating and oiling device for gas cylinder of internal combustion engine
CN101435354A (en) * 2007-11-15 2009-05-20 中国船舶重工集团公司第七一一研究所 Lubrication oiling apparatus of internal combustion engine air cylinder
DE202010016974U1 (en) * 2010-12-27 2011-03-03 Lincoln Gmbh lubricant distributors

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108301893A (en) * 2017-01-12 2018-07-20 上海船厂船舶有限公司 Backwash oil drain tank and the oil circulation system comprising it
CN108301893B (en) * 2017-01-12 2023-12-29 上海外高桥造船海洋工程项目管理有限公司 Backwash greasy dirt cabinet and lubricating oil circulation system comprising same

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