CN104108002A - 一种超级13Cr摩擦焊接钻杆的制造方法 - Google Patents
一种超级13Cr摩擦焊接钻杆的制造方法 Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000005553 drilling Methods 0.000 claims abstract description 50
- 238000005496 tempering Methods 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims description 12
- 238000010791 quenching Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 6
- 230000000171 quenching effect Effects 0.000 claims description 5
- 239000002826 coolant Substances 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 238000000137 annealing Methods 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 238000005242 forging Methods 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 229910052729 chemical element Inorganic materials 0.000 claims description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 abstract description 10
- 239000007789 gas Substances 0.000 abstract description 5
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 abstract 2
- 229910045601 alloy Inorganic materials 0.000 description 9
- 239000000956 alloy Substances 0.000 description 9
- 229910001069 Ti alloy Inorganic materials 0.000 description 8
- 239000004411 aluminium Substances 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 8
- 238000005260 corrosion Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 229910000851 Alloy steel Inorganic materials 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 239000008186 active pharmaceutical agent Substances 0.000 description 3
- XQCFHQBGMWUEMY-ZPUQHVIOSA-N Nitrovin Chemical compound C=1C=C([N+]([O-])=O)OC=1\C=C\C(=NNC(=N)N)\C=C\C1=CC=C([N+]([O-])=O)O1 XQCFHQBGMWUEMY-ZPUQHVIOSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
本发明公开了一种超级13Cr摩擦焊接钻杆的制造方法,其包括下列步骤:制造超级13Cr管体;分别制造超级13Cr内螺纹接头和超级13Cr外螺纹接头;采用摩擦对焊将超级13Cr内螺纹接头和超级13Cr外螺纹接头分别与超级13Cr管体的两端连接;将焊缝区域加热到950-1000℃后,焊缝区域表面喷压缩空气冷却至200℃以下,再喷水冷却至室温;将焊缝区域加热到640-700℃回火。采用该方法可以生产出超级13Cr摩擦焊接钻杆,从而在开采含CO2较高的气田时,既能在前期氮气钻井作业时作为钻杆使用,又能在后期油管完井作业时作为油管使用。
Description
技术领域
本发明涉及一种高合金钻杆,尤其涉及一种摩擦焊接高合金钻杆。
背景技术
用于石油天然气钻探的钻杆是按API SPEC 5DP标准生产制造的。其结构是在钻杆管体两端各摩擦对焊一个外螺纹钻杆接头和一个内螺纹钻杆接头。符合API SPEC 5DP标准的钻杆为低合金钢材质。
随着石油工业的发展,钻杆的服役条件日趋恶劣,API SPEC 5DP标准的低合金钢材质钻杆已不能满足日益苛刻的钻井作业要求,迫切需要高合金钻杆。为此,市场上出现了铝合金钻杆与钛合金钻杆。铝合金钻杆是按照ISO15546标准生产的。铝合金钻杆是由铝合金钻杆管体与一个低合金钢制外螺纹接头和一个低合金钢制内螺纹接头通过细扣螺纹连接而成的。钛合金钻杆的结构与铝合金钻杆类似。
采用铝合金钻杆与钛合金钻杆的主要目的有两个:一是利用铝合金钻杆与钛合金钻杆比重低的特点钻探超深井,二是利用铝合金钻杆与钛合金钻杆可以抵抗硫化物应力腐蚀的特性钻探含硫井。
对于某些含CO2的气田,其地层为致密砂岩,如果采用常规的钻杆钻井、油管完井的作业方式,产量仅有几万立方米/天,此外,由于对含有较高CO2的气田必须采用超级13Cr系列高合金油管产品,因此会导致开采产量过低而成本过高,无工业开采价值。
如果能够采用氮气钻井工艺,就可能解决上述问题而获得日产百万立方米天然气的高产量。但采用氮气钻井工艺时,不能将钻杆提出以换成油管完井,否则将污染产层,使产量重回几万立方米/天。这就需要一种抗CO2腐蚀的超级13Cr高合金钻杆产品。该产品需要既能用做钻杆使用,从而用于前期氮气钻井作业,也能用做油管使用,从而用于后期油管完井。
发明内容
本发明的目的是提供一种超级13Cr摩擦焊接钻杆的制造方法,采用该方法可以生产出超级13Cr摩擦焊接钻杆,从而在开采含CO2较高的气田时,既能在前期氮气钻井作业时作为钻杆使用,又能在后期油管完井作业时作为油管使用。
根据上述目的,本发明提出了一种超级13Cr摩擦焊接钻杆的制造方法,其包括下列步骤:
制造超级13Cr管体;
分别制造超级13Cr内螺纹接头和超级13Cr外螺纹接头;
采用摩擦对焊将超级13Cr内螺纹接头和超级13Cr外螺纹接头分别与超级13Cr管体的两端连接;
将焊缝区域加热到950-1000℃后,焊缝区域表面喷压缩空气冷却至200℃以下,再喷水冷却至室温;
将焊缝区域加热到640-700℃回火。
现有的高合金钻杆,包括铝合金钻杆与钛合金钻杆,均是通过细扣螺纹将钢制接头与铝合金或钛合金管体连接。这种连接方法存在两个问题:一是细扣螺纹连接强度低,钻杆容易在此连接处断裂;二是钢制接头与铝合金或钛合金管体存在电偶腐蚀,钢制接头很容易产生严重腐蚀。而本发明所述的技术方案通过将相同材质的高合金管体和螺纹接头采用摩擦对焊的方法连接在一起,克服了此前高合金钻杆细扣连接的缺点。
本技术方案中,淬火工艺和回火工艺是非常重要的。
进一步地,在上述超级13Cr摩擦焊接钻杆的制造方法中,所述超级13Cr管体、超级13Cr内螺纹接头和超级13Cr外螺纹接头的化学元素成分为:C0.01~0.05%,Si≤0.5%,Mn 0.2~1.0%,Cr 12~14%,Mo 1~3%,Ni 4~6%,余量为Fe和不可避免的杂质。
进一步地,在上述超级13Cr摩擦焊接钻杆的制造方法中,制造超级13Cr管体的步骤包括:制造管体;对管体进行管端加厚得到带加厚端的管体;将管体进行加热;冷却管体;对管体进行回火处理。
更进一步地,管端加厚的温度为1150-1200℃。
更进一步地,在回火步骤,管体的回火温度为600-650℃。
更进一步地,在将管体进行加热步骤,将管体加热至950-1000℃。
可选地,在冷却管体步骤,采用空气作为冷却介质来冷却管体。
优选地,在冷却管体步骤,采用油作为冷却介质来冷却管体。
进一步地,在上述超级13Cr摩擦焊接钻杆的制造方法中,制造超级13Cr内螺纹接头和超级13Cr外螺纹接头的步骤均包括:制得坯料;对坯料进行锻造;对锻造后的坯料加热到600-700℃进行去应力退火;淬火;回火。
更进一步地,所述淬火为油淬,且淬火温度为950-1000℃。
本发明所述的超级13Cr摩擦焊接钻杆的制造方法可以制得质量优秀的超级13Cr高合金钻杆,在其作为钻杆使用时,由于接头与管体是通过摩擦对焊焊接而成的,因此接头与管体连接强度高,不会在细扣连接处断裂;在其作为油管使用时,由于接头与管体是同一材质,不存在电偶腐蚀,不会在接头部位产生严重腐蚀。
具体实施方式
下面将结合具体的实施例来对本发明所述的超级13Cr摩擦焊接钻杆的制造方法进行进一步地详细说明。
实施例1-5
按照下列步骤制造超级13Cr摩擦焊接钻杆:
(1)制造超级13Cr管体:
(1a)制得管体,控制管体的成分配比为C0.01~0.05%,Si≤0.5%,Mn0.2~1.0%,Cr 12~14%,Mo 1~3%,Ni 4~6%,余量为Fe和不可避免的杂质(表1显示了实施例1-5的成分配比);
(1b)对管体进行管端加厚得到带加厚端的管体,控制管端加厚的温度为1150-1200℃;
(1c)将管体加热至950-1000℃;
(1d)对管体进行油冷;
(1f)对管体进行回火处理,回火温度为600-650℃,管体与加厚端达到110ksi的力学性能;
(2)分别制造超级13Cr内螺纹接头和超级13Cr外螺纹接头,控制其成分配比与管体的成分配比相同:
(2a)制得坯料;
(2b)将坯料在1150-1200℃进行锻造;
(2c)将锻造后的坯料加热到600-700℃进行去应力退火;
(2d)对坯料进行粗加工;
(2e)将经过粗加工后的坯料加热到950-1000℃后在油槽中淬火冷却;
(2f)回火,控制回火温度为600-650℃;
(3)采用摩擦对焊将超级13Cr内螺纹接头和超级13Cr外螺纹接头分别与超级13Cr管体的两端连接;
(4)将焊缝区域加热到950-1000℃后,在焊缝区域表面喷压缩空气冷却至200℃以下,再喷水冷却至室温;
(5)将焊缝区域加热到640-700℃回火。
表1列出了本案实施例1-5中各管体和接头的成分配比。
表1.(wt%,余量为Fe和其他不可避免的杂质)
钢种 | C | Si | Mn | Cr | Mo | Ni |
实施例1 | 0.04 | 0.24 | 0.35 | 12.2 | 1.9 | 5.8 |
实施例2 | 0.03 | 0.32 | 0.52 | 12.9 | 2.8 | 4.1 |
实施例3 | 0.02 | 0.36 | 0.95 | 13.8 | 1.2 | 5.2 |
实施例4 | 0.03 | 0.42 | 0.82 | 13.5 | 2.1 | 4.3 |
实施例5 | 0.04 | 0.28 | 0.45 | 12.5 | 1.3 | 5.5 |
表2列出了本案实施例1-5中的各工艺参数。
表2.
表3列出了本案实施例1-5中对应的管体和焊缝的性能。
表3.
从表2和表3可以看出,采用本技术方案所述的方法制得的超级13Cr摩擦焊接钻杆管体可以达到110ksi的力学性能,焊缝的性能也可以达到110ksi的力学性能。
要注意的是,以上列举的仅为本发明的具体实施例,显然本发明不限于以上实施例,随之有着许多的类似变化。本领域的技术人员如果从本发明公开的内容直接导出或联想到的所有变形,均应属于本发明的保护范围。
Claims (10)
1.一种超级13Cr摩擦焊接钻杆的制造方法,其包括下列步骤:
制造超级13Cr管体;
分别制造超级13Cr内螺纹接头和超级13Cr外螺纹接头;
采用摩擦对焊将超级13Cr内螺纹接头和超级13Cr外螺纹接头分别与超级13Cr管体的两端连接;
将焊缝区域加热到950-1000℃后,焊缝区域表面喷压缩空气冷却至200℃以下,再喷水冷却至室温;
将焊缝区域加热到640-700℃回火。
2.如权利要求1所述的超级13Cr摩擦焊接钻杆的制造方法,其特征在于,所述超级13Cr管体、超级13Cr内螺纹接头和超级13Cr外螺纹接头的化学元素成分为:C0.01~0.05%,Si≤0.5%,Mn 0.2~1.0%,Cr 12~14%,Mo1~3%,Ni 4~6%,余量为Fe和不可避免的杂质。
3.如权利要求1所述的超级13Cr摩擦焊接钻杆的制造方法,其特征在于,制造超级13Cr管体的步骤包括:制造管体;对管体进行管端加厚得到带加厚端的管体;将管体进行加热;冷却管体;对管体进行回火处理。
4.如权利要求3所述的超级13Cr摩擦焊接钻杆的制造方法,其特征在于,管端加厚的温度为1150-1200℃。
5.如权利要求3所述的超级13Cr摩擦焊接钻杆的制造方法,其特征在于,将管体加热至950-1000℃。
6.如权利要求3所述的超级13Cr摩擦焊接钻杆的制造方法,其特征在于,采用空气作为冷却介质来冷却管体。
7.如权利要求3所述的超级13Cr摩擦焊接钻杆的制造方法,其特征在于,采用油作为冷却介质来冷却管体。
8.如权利要求3所述的超级13Cr摩擦焊接钻杆的制造方法,其特征在于,管体的回火温度为600-650℃。
9.如权利要求1所述的超级13Cr摩擦焊接钻杆的制造方法,其特征在于,制造超级13Cr内螺纹接头和超级13Cr外螺纹接头的步骤均包括:制得坯料;对坯料进行锻造;对锻造后的坯料加热到600-700℃进行去应力退火;淬火;回火。
10.如权利要求9所述的超级13Cr摩擦焊接钻杆的制造方法,其特征在于,所述淬火为油淬,且淬火温度为950-1000℃。
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US20180030562A1 (en) * | 2016-07-28 | 2018-02-01 | The Gleason Works | Heat treatment of steel parts, particularly friction-welded steel parts |
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