CN104107904B - Rotor processing machine and rotor adding method - Google Patents

Rotor processing machine and rotor adding method Download PDF

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Publication number
CN104107904B
CN104107904B CN201410152441.3A CN201410152441A CN104107904B CN 104107904 B CN104107904 B CN 104107904B CN 201410152441 A CN201410152441 A CN 201410152441A CN 104107904 B CN104107904 B CN 104107904B
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China
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rotor
tailing
core
folder
removing mechanism
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CN104107904A (en
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危金兰
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Jiangsu Hengte Group Valtte Electric Co., Ltd.
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Jiangshan Xingcheng Technology Information Consulting Service Co Ltd
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Abstract

The present invention relates to motor.A kind of rotor processing machine, frame including being provided with liftable support feet, tailing rotor release mechanism, tailing removing mechanism and core removing mechanism, between tailing rotor release mechanism and tailing removing mechanism, and rotor transfer robot arm is designed between tailing removing mechanism and core removing mechanism, tailing rotor release mechanism includes support bar, gland, and drive gland and support bar to make the forcing press of division campaign, tailing removing mechanism includes rotor fixed mechanism, tailing is pressed from both sides, drive the swing mechanism that tailing folder swings and the first travel mechanism for driving tailing folder to remove, core removing mechanism includes push rod, core fixed mechanism and briquetting, and drive the second travel mechanism that briquetting is drawn close towards push rod and the 3rd travel mechanism for driving core fixed mechanism to remove.The invention provides rotor processing machine and rotor adding method, the artificial deficiency removed existing for rotor tailing is overcome.

Description

Rotor processing machine and rotor adding method
Technical field
The present invention relates to motor, more particularly to a kind of rotor processing machine and rotor addition.
Background technology
Rotor is the rotating part of motor, is made up of parts such as rotor core, rotor windings and rotating shafts, and its effect is in rotation Turn to obtain rotating torque under magnetic fields.Rotor is divided into cage rotor and phase-wound rotor by the difference of its structure.Squirrel-cage Rotor is made up of rotor cage and rotor core.Rotor core is provided with the annular iron plate of opening by stacking by some inner peripheral surfaces Mode presses together and constitutes, and the open butt joint on iron plate is into rotor core sliver groove.The form of the composition of rotor cage is main There are two kinds:One kind is to be arranged in rotor core sliver groove with copper bar, and two ends are welded and formed with rotor end ring, and another kind is to adopt Rotor cage is formed with the mode of cast aluminium or cast copper.
The method of casting rotor cage has two kinds of spun casting and die casting.It is to be poured by centrifugation during spun casting rotor cage Mold fixes rotor core, and centrifugal casting mould is fixed on centrifuge and is rotated, and molten metal is injected in rotation process. It is that 2008202300462, authorized announcement date is September in 2009 30 days, entitled " mining flame-proof high-voltage motor in China Patent No. A kind of centrifugation of the centrifugal casting of the aluminium cage for cage rotor is disclosed in the patent document of centrifugal rotor aluminium casting machine " to pour Casting mould and centrifugal casting die with centrifuge connection method.China Patent No. is 201020280185, and authorized announcement date is Disclosed in August in 2010 3 days, the patent document of entitled " the making mould of centrifugal casting of squirrel cage motor rotor " a kind of logical Crossing upper and lower mould and surrounding closing space carries out the mould of centrifugal casting.
The tailing for being connected with core and being formed by charging hole in one end of rotor when pouring the firm depanning of the rotor for outpouring, rotor Removal tailing being needed after casting is good and taking out core, core is the part that a circulating repetition is used.It is existing go out core and The method for removing tailing be by manually with rod from one end without tailing of rotor remove top-type core and by core and tailing one Rise and removed from rotor, then manually handled with pliers again and tap tailing after core and cause that tailing and core are separated.It is existing Had the following disadvantages by the artificial method for removing cage rotor tailing:Automaticity is low, and labor intensive is more and efficiency is low; Manual work can be carried out, it is necessary to keep in after stator is cooled down because the temperature of the rotor of firm depanning is very high, so as to cause to account for With the further increase of inventory space and manpower and cannot realize that rotor is cast and goes the online docking of tailing produce, restriction turn The realization of sub- streamlined operation;All surface damages to core are beaten, and cause the core after being used for multiple times to be difficult to be removed from rotor.
The content of the invention
Add the invention provides a kind of rotor processing machine and rotor, overcome the artificial rotor tailing that removes and deposited Docking production that is not enough, being rotor casting and post processing lay a good foundation.
Above technical problem is solved by following technical proposal:A kind of rotor processing machine, including frame, frame It is provided with rotor transfer robot arm, it is characterised in that frame is additionally provided with liftable support feet, tailing rotor release mechanism, tailing Removing mechanism and core removing mechanism, between tailing rotor release mechanism and tailing removing mechanism and tailing removing mechanism and The rotor transfer robot arm is designed between core removing mechanism, the tailing rotor release mechanism includes that rotor can be worn Support bar in iron core, the gland above support bar and driving gland and support bar make the forcing press of division campaign, institute Tailing of the tailing removing mechanism including rotor fixed mechanism, above rotor fixed mechanism is stated to press from both sides, drive what tailing folder swung The first travel mechanism that swing mechanism and driving tailing folder are removed from rotor fixed mechanism top, the core removing mechanism includes The push rod, core fixed mechanism and the briquetting that are sequentially distributed from bottom to top and the second movement for driving briquetting to be drawn close towards push rod The 3rd travel mechanism that mechanism and driving core fixed mechanism are removed between briquetting and push rod.When being provided with, make same turn of the present invention Sub- casting equipment is docking together, by changing the height of liftable support feet so that height of the invention is with casting equipment Matched.Make gland and support bar to during separation rotor and tailing, can use makes gland and support to mobile One of bar moves the motionless motion mode of another one, can also be the dynamic motion mode of both of which.Disconnected by by tailing, tail Material is removed and core is removed and completes to be carried out by parallel form in different mechanisms, when being easy to the operation by each operation Between control in same duration of pouring synchronization so that post processing can adapt to rotor cast high speed on-line synchronous production.Pass through Tailing is swung when core is also in rotor to realize the disengagement of tailing and core, is not only able to reduce when separating tailing and core pair Core produce surface damage but also polishing can be played a part of to rotor end ring inner peripheral surface.
Preferably, the tailing rotor release mechanism also includes cylindrical limited post, the diameter of the limited post upper end Internal diameter more than rotor core and the internal diameter less than rotor end ring, the gland link together with the forcing press, the branch Strut is arranged at the upper surface of the limited post.Rotor produces radial direction deflection during can effectively preventing pressure ring from extruding rotor Phenomenon, so as to play a part of the flatness of the fracture between raising tailing and rotor end ring, the flatness of fracture well then can Reduce subsequent handling produce when convenience and reduce due to end ring internal diameter it is undesirable caused by scrap phenomenon.
Present invention additionally comprises the support bar height adjusting screw rod of the lower end for being supported on the support bar, under the support bar End is arranged in the limited post.The production needs of the rotor of different height size are can adapt to, versatility of the invention is improve.
Preferably, the swing mechanism includes oscillating deck, the eccentric wheel of driving oscillating deck swing and drives eccentric rotation Dynamic motor, the tailing folder is connected to the oscillating deck, and the motor connection is moved in first travel mechanism, the tailing Also include impact block except mechanism and drive impact block to go to clash into the 4th travel mechanism of the tailing in tailing folder.Structure letter It is single, swing effect stability reliability.The high temperature of rotor is higher during online generation, and the rotor of high temperature can produce the viscous tailing that is associated in of tailing to press from both sides In situation, produce and can then produce tailing to press from both sides after viscous connection phenomenon to open the phenomenon that rear tailing can not fall down.The technical program energy Under enough generations between tailing and tailing folder are glued when joining, tailing can come off from tailing folder, reliability during work is improve.
Present invention additionally comprises refueling device, the tailing folder includes a pair hinged intermediate plates, the refueling device Including oil storage tank, oil discharge passage, rupture of membranes bar and corrosive liquid storage bin, the oil discharge passage is used for the lubrication in the oil storage tank Oil is transported to the hinged place of the pair of intermediate plate, and the oil storage tank includes at least two chambers for being arranged successively and being fixed together Body, the lower wall of the cavity is provided with oil-out, and the oil-out is sealedly connected with diaphragm seal, and the rupture of membranes bar is vertically Extend and positioned at the lower section of oil storage tank, the oil-out of the rupture of membranes bar and all of cavity is all located on same vertical curve, Periodically rotten formula floating drum thoroughly is provided with the corrosive liquid storage bin, the regular rotten formula floating drum thoroughly is included outside the rotproofness of lower ending opening Shell and some consuming by the corrosive liquid that can be corroded in liquid storage bin set the broken dividing plate of duration corrosion, and the dividing plate will be described outer Shell is partitioned into some floating chambers, and the quantity of the floating chamber is equal with the quantity of the cavity, and the dividing plate is distributed along the vertical direction, institute State oil storage tank to float on the corrosive liquid in the corrosive liquid storage bin by the floating drum, each described floating chamber can be only On the spot the oil storage tank is floated;Corrosive liquid in corrosive liquid storage bin often corrodes brokenly a floating chamber and causes oil storage tank to decline one In secondary process, the rupture of membranes bar is only capable of poking the diaphragm seal on a cavity.When using, lubrication is injected in each cavity Oil, it is long according to required oiling interval time(Hereinafter referred to as set duration)Loading in corrosive liquid storage bin can be to set The corrosive liquid that duration breaks dividing plate corrosion, when the time for pouring into corrosive liquid a setting duration is reached, the dividing plate quilt of bottom Corrosion is broken, and corrosive liquid enters in the floating chamber of bottom, and oil storage tank is dropped to and floated by second floating chamber of number from below to up, is declined During diaphragm seal on outermost cavity poked by rupture of membranes bar, the outflow of lubrication oil in the cavity and tailing folder is hinged Place is lubricated;When the time for pouring into corrosive liquid two setting durations are reached, the dividing plate of several second layers is also rotten from the bottom up Erosion is broken, and corrosive liquid enters in second floating chamber of number from the bottom up, and oil storage tank is further lowered into the by number from the bottom up Three floating chambers float, and the diaphragm seal during decline from the cavity of the second layers several inside outward is poked by rupture of membranes bar, the cavity In outflow of lubrication oil and to tailing folder hinged place be lubricated again;The like be corroded brokenly Zi to all of dividing plate, Then changing automatic fuelling device can re-start automatic oiling.
Preferably, the 3rd travel mechanism includes the lift cylinder and driving liter that connecting rod, drive connection bar are lifted Sending down abnormally ascending cylinder is connected to the connecting rod, institute towards the flexible flat-removing air cyclinder in direction where the push rod, the core fixed mechanism State briquetting and be provided with connecting rod escape groove.Core fixed structure can be made to lean on relatively near with core and realize reliable fixed.
Preferably, the core removing mechanism also includes base and is sheathed on the cylindrical material returned block of the push rod, institute Material returned block is stated by jacking spring supporting in the base, the material returned block upper end with diameter greater than rotor core interior diameter and Less than the interior diameter of rotor end ring.Automatically reseting for rotor-position can be realized, reliability when rotor is separated with push rod is improve Property.
Present invention additionally comprises rotor end ring inner bore chamfering mechanism, the rotor end ring inner bore chamfering mechanism include locating dowel, The stamping machine that conical punch and driving drift above locating dowel are moved down, down, core is moved the miner diameter end of the drift Except being provided with the rotor transfer robot arm between mechanism and rotor end ring inner bore chamfering mechanism.Rotor end ring chamfering can be realized Online shaping.
Present invention additionally comprises cutting agency, the cutting agency includes conveyer belt, rotor is clamped along rotor radial Embrace folder and drive to embrace and be clipped in perpendicular the rotating mechanism that rotate in place above the conveyer belt.Realize removal tailing With the automatic blanking of the rotor of core, play a part of Extending Rotor temperature fall time so that either artificial in following process to go back It is production of machinery, all can carries out online butt-joint operation without waiting for rotor cooling.
A kind of cage rotor post-processing approach, it is characterised in that
The first step, will be connected with by rotor transfer robot arm the rotor of tailing and core with tailing be located at rotor above State is transferred to tailing rotor release mechanism;
Second step, tailing rotor disconnect machine be located in from bottom to top by support bar in rotor core and withstand core, so Gland is driven to move down by forcing press afterwards, gland pushes the end of rotor and causes that tailing and core are all disconnected with rotor end ring Open;
3rd step, tailing will be shelved with by rotor transfer robot arm and the rotor of core is transferred to tailing removing mechanism;
4th step, tailing removing mechanism fix rotor, tailing and clamp tailing, oscillating machine by rotor fixed mechanism Structure drives tailing folder to swing, and the swing of tailing folder disengages tailing and core, and last tailing removing mechanism passes through the first moving machine Structure makes the tailing folder for being clamped with tailing be removed from rotor top;
5th step, the rotor for being only shelved with core is transferred to by core removing mechanism by rotor transfer robot arm;
6th step, core removing mechanism are located in the lower end of rotor by push rod, and briquetting is made by the second travel mechanism Movement down goes to push rotor and cause that core is ejected from rotor, is fixed core by core fixed mechanism, finally leads to Cross the 3rd travel mechanism and will be fixed with the core fixed mechanism of core and removed between briquetting and push rod.
Present invention tool has the advantage that:Rotor is realized to go tailing and to take the automated production of core, be rotor cast and Go the online docking of tailing to produce to lay a good foundation;Tailing is swung during by core also in rotor to realize tailing and core Depart from, be not only able to reduce separate tailing and core when to core produce surface damage but also can be to rotor end ring inner circumferential Play a part of polishing in face.
Brief description of the drawings
Fig. 1 is the schematic diagram of the rotor tailing removal machine in the embodiment of the present invention one.
Fig. 2 is the close-up schematic view at the A in Fig. 1.
Fig. 3 is the close-up schematic view at the B in Fig. 1.
Fig. 4 is the schematic diagram of the tailing removing mechanism in the embodiment of the present invention one.
Fig. 5 is the schematic diagram of the core removing mechanism in the embodiment of the present invention one.
Fig. 6 is the use state schematic diagram of the rotor tailing removal machine in the embodiment of the present invention one.
Fig. 7 is the close-up schematic view at the C in Fig. 6.
Fig. 8 is the close-up schematic view at the D in Fig. 6.
Fig. 9 is the enlarged diagram of the refueling device in embodiment two.
Figure 10 breaks a schematic diagram during floating chamber for refueling device corrosion.
Figure 11 breaks schematic diagram during two floating chambers for refueling device corrosion.
In figure:Frame 1, liftable support feet 11, tailing rotor release mechanism 2, support bar 21, gland 22, forcing press 23rd, limited post 24, support bar height adjusting screw rod 25, tailing removing mechanism 3, rotor fixed mechanism 31, fix bar the 311, the 3rd Lift cylinder 312, gusset plate 313, tailing folder 32, swing mechanism 33, oscillating deck 331, eccentric wheel 332, motor 333, first are moved Motivation structure 34, mounting bracket 341, the first flat-removing air cyclinder 342, impact block 35, the 4th travel mechanism 36, link the 361, the 4th are lifted Cylinder 362, core removing mechanism 4, push rod 41, briquetting 42, connecting rod escape groove 421, the second travel mechanism 43, connecting plate 431, First lift cylinder 432, guide post 433, base 44, material returned block 45, push rod height adjusting screw rod 46, jacking spring the 47, the 3rd Travel mechanism 48, connecting rod 481, the 5th lift cylinder 482, the second flat-removing air cyclinder 483, core fixed mechanism 49, rotor end ring Inner bore chamfering mechanism 5, locating dowel 51, drift 52, stamping machine 53, cutting agency 6, conveyer belt 61, embrace folder 62, rotating mechanism 63, Second lift cylinder 64, rotor 7, rotor core 71, rotor end ring 72, tailing 8, core 81, refueling device 9, oil storage tank 91, chamber Body 911, oil-out 912, diaphragm seal 913, oil discharge passage 92, oil-feed bucket 921, rupture of membranes bar 93, periodically corrosive liquid storage bin 94, corruption Saturating formula floating drum 95, shell 951, dividing plate 952, floating chamber 953, guide rod 96, corrosive liquid 97, connecting rod 98.
Specific embodiment
The present invention is further illustrated with embodiment below in conjunction with the accompanying drawings.
Embodiment one, referring to Fig. 1, a kind of rotor tailing removes machine, including frame 1 and sets gradually and be distributed in frame Tailing rotor release mechanism 2, tailing removing mechanism 3, core removing mechanism 4, rotor end ring inner bore chamfering mechanism 5 on 1 and under Material mechanism 6.Between tailing rotor release mechanism 2 and tailing removing mechanism 3, tailing removing mechanism 3 and core removing mechanism 4 it Between and core removing mechanism 4 and rotor end ring inner bore chamfering mechanism 5 between be designed with rotor transfer robot arm.Rotor is shifted Manipulator does not draw in figure, is the manipulator of existing transfer workpiece.
Frame 1 is provided with liftable support feet 11.Support feet 11 is cylinder.
Tailing rotor release mechanism 2 includes support bar 21, gland 22 and forcing press 23 above support bar.Forcing press 23 is pressurized cylinder.The pressure of forcing press 23 is 3 tons.Gland 22 links together with forcing press 23.
Tailing removing mechanism 3 includes rotor fixed mechanism 31.
Core removing mechanism 4 includes push rod 41, the travel mechanism 43 of briquetting 42 and second.Briquetting 42 is located at the upper of push rod 41 Side.Second travel mechanism 43 includes connecting plate 431, the first lift cylinder 432 and guide post 433.Briquetting 42 is connected to connecting plate 431 lower section.The piston rod of the first lift cylinder 432 and the lower end of guide post 433 are fixed in connecting plate 431.First lifting air The cylinder body of cylinder 432 is fixed on frame 1.Guide post 433 is arranged in frame 1.
Rotor end ring inner bore chamfering mechanism 5 includes locating dowel 51, the conical punch 52 above locating dowel and drives The stamping machine 53 that drift is moved down.The miner diameter end of drift 52 is down.Stamping machine 53 is pressurized cylinder.The pressure of stamping machine 53 is 3 tons.
Cutting agency 6 includes that conveyer belt 61, armful folder 62, driving are embraced and is clipped in rotation rotating mechanism 63 and second in perpendicular Lift cylinder 64.A pair of intermediate plates of folder 62 are embraced along the longitudinal direction i.e. perpendicular to the directional spreding of paper.Rotating mechanism 63 is rotation Cylinder.The piston rod of the second lift cylinder 64 links together with rotating mechanism 63.The cylinder body of the second lift cylinder 64 is fixed in Frame 1.
Referring to Fig. 2, tailing rotor release mechanism also includes cylindrical limited post 24 and support bar height adjusting screw rod 25.Limit Position post 24 is fixed on frame 1.The lower end of support bar 21 is arranged in limited post 24 from the upper surface of limited post 24.Support bar is highly Adjusting screw rod 25 is threadedly connected to frame 1.The end of thread end of support bar height adjusting screw rod 25 is supported under support bar 21 End.
Referring to Fig. 3, core removing mechanism also includes base 44, cylindrical material returned block 45 and push rod height adjusting screw rod 46. Base 44 is fixed in frame.The lower slide of material returned block 45 is arranged in the upper end of base 44.Bottom is stretched out in the upper end of material returned block 45 The upper end of seat 44.Jacking spring 47 is provided between material returned block 45 and base 44.Material returned block 45 is sheathed on push rod 41.Push rod 41 it is upper Material returned block 45 is stretched out at end.Push rod height adjusting screw rod 46 is threadedly connected to frame 1.The upper end support of push rod height adjusting screw rod 46 In the lower end of push rod 41.
Referring to Fig. 4, rotor fixed mechanism 31 includes fix bar 311, drives the and of the 3rd lift cylinder 312 of fix bar lifting Gusset plate 313.Gusset plate 313 is rubber slab.Gusset plate 313 is looped around the surrounding of fix bar 311.Tailing removing mechanism also includes Tailing folder 32, swing mechanism 33, the first travel mechanism 34, the travel mechanism 36 of impact block 35 and the 4th.Tailing folder 32 is located at rotor The top of fixed mechanism 31.Tailing folder 32 includes a pair hinged intermediate plates.A pair of intermediate plates are along perpendicular to the direction of paper point Cloth.Swing mechanism 33 includes oscillating deck 331, drives the eccentric wheel 332 that oscillating deck swings and the motor for driving eccentric wheel to rotate 333.Tailing folder 32 is connected to oscillating deck 331.First travel mechanism 34 includes that mounting bracket 341 and drive installation frame are solid towards rotor Determine the first flat-removing air cyclinder 342 that mechanism is drawn close.Mounting bracket 341 is slidably connected to frame 1.Motor 333 is connected to mounting bracket 341. 4th travel mechanism 36 includes the lift cylinder 362 of link 361 and the 4th.Impact block 35 is fixed on the 4th lift cylinder 362 Piston rod.Impact block 35 is located at the top of tailing folder 32.The cylinder body of the 4th lift cylinder 362 passes through the same mounting bracket of link 361 341 link together.
Referring to Fig. 5, core removing mechanism also includes the 3rd travel mechanism 48 and core fixed mechanism 49.3rd travel mechanism 48 include connecting rod 481, the 5th lift cylinder 482 and drive the 5th lift cylinder towards flexible second flat in direction where push rod Move cylinder 483.The cylinder body of the second flat-removing air cyclinder 483 links together with pedestal 1.The piston rod of the second flat-removing air cyclinder 483 is with the The cylinder body of five lift cylinders 482 links together.The cylinder body of the 5th lift cylinder 482 is slidably connected to frame 1.Connecting rod 481 One end with the 5th lift cylinder 482 piston rod link together, the other end links together with core fixed mechanism 49.Type Core fixed mechanism 49 is magnet.Core fixed mechanism 49 is located at the top of push rod 41.Briquetting 42 is located at core fixed mechanism 49 Top.Briquetting 42 is provided with connecting rod escape groove 421.
Machine is removed by rotor tailing of the invention carry out the method for cage rotor post processing and be:By rotor Tailing removal machine is docked at the discharge end of casting machine.
Referring to Fig. 6, the first step, by rotor transfer robot arm by from casting machine flow out rotor 7 be transferred to tailing turn In sub- release mechanism 2.
Referring to Fig. 7, rotor 7 includes rotor core 71 and two rotor end rings 72.Two rotor end rings 72 are located at rotor iron The axial two ends of core 71.Interior diameter of the interior diameter of rotor core 71 less than rotor end ring 72.Rotor 7 is connected with tailing 8 and type Core 9.Tailing 8 and core 9 are only fixed together with rotor end ring 72.Tailing 8 and core 9 are also what is be fixed together.At rotor 7 The state above rotor is located in tailing 8.
Second step, support bar 21 are located in rotor core 71 from bottom to top, by rotary supporting rod height adjusting screw rod 25 de-regulation support bars 21 stretch out the height of limited post 24 to support bar 21 can withstand core 9 and the upper end top of limited post 24 not To the end of rotor core 71.The diameter of the upper end of limited post 24 is less than the interior diameter of rotor end ring 72 and more than rotor core 71 Interior diameter.
Referring to Fig. 6, then gland 22 is driven to move down by forcing press 23, gland 22 pushes the end of rotor 7 and makes Obtain tailing 8 and core 9 all disconnects with rotor 7;
3rd step, tailing will be shelved with by rotor transfer robot arm and the rotor 7 of core is transferred to tailing removing mechanism 3。
Referring to Fig. 4, the 4th step, rotor is fixed by rotor fixed mechanism 31.Specifically fixation procedure is:3rd lifting air Cylinder 312 make fix bar 311 rise to be through in rotor 7 and then decline and make rotor 7 be located at gusset plate 313 in.
Tailing folder 32 clamps tailing 8.
Swing mechanism 33 drives tailing folder 32 to swing, and the swing of tailing folder 32 disengages tailing 8 and core 9.Specific pendulum Dynamic process is:Motor 333 drives eccentric wheel 332 to rotate, and eccentric wheel 332 drives the alternating translational of oscillating deck 331 and produces and rock, and puts Dynamic plate 331 drives tailing folder 32 to be synchronized with the movement.
Make the tailing for being clamped with tailing 8 press from both sides 32 by the first travel mechanism 34 to be removed from the top of rotor 7.Specifically remove process For:The drive installation frame 341 of first flat-removing air cyclinder 342 is away from rotor fixed mechanism 31, the drive connection of mounting bracket 341 portion thereon Part is moved together.
After tailing folder 32 is moved away from rotor fixed mechanism 31 and reaches above tailing conveying mechanism, tailing folder 32 opens.The Four travel mechanism 36 drives impact block 35 to move down and clash into tailing 8 so that even if tailing 8 produces viscous connection also can with tailing folder 32 Fall.
Referring to Fig. 6, the 5th step, the rotor 7 that will only be shelved with core 9 by rotor transfer robot arm are transferred to core removal Mechanism 4;
Referring to Fig. 8, the 6th step, core removing mechanism 4 are located in the lower end of rotor core 71 by push rod 41, material returned block 45 are located in rotor-end, and underlying that rotor end ring in 72 is interior and is connected on the lower surface of rotor core 71.Move back Material block 45 upper end with diameter greater than rotor core 71 interior diameter and less than the interior diameter of rotor end ring 72.
Referring to Fig. 5, make the movement down of briquetting 42 go to push rotor 7 by the second travel mechanism 43 and cause core 9 from turning Ejection in son 7.Connecting rod 481 is contained in connecting rod escape groove 421 and prevents from hindering briquetting 42 to rotor 7 during pushing Suppressing action.The 5th lift cylinder 482 drives core fixed mechanism 49 to decline during briquetting 42 is pushed.The core being ejected 9 are fixed by core fixed mechanism 49(If can not be too high by core ejection or ejection height, by rotating push rod highly Adjusting screw rod 46 adjusts the height of push rod 41 to meeting the requirements).Second travel mechanism 43 drives and moved on briquetting 42, the 5th lifting Cylinder 482 drives core fixed mechanism 49 to rise, and core fixed mechanism 49 drives core 9 to rise to together positioned at the upper of rotor 7 Side.Second flat-removing air cyclinder 483 drives the 5th lift cylinder 482 and core fixed mechanism 49 to arrive core conveying mechanism away from push rod 41 On.
Referring to Fig. 8, when pushing rotor 7, material returned block 45 declines and extrudes jacking spring 47.When not pushing rotor 7, jacking bullet The jack-up of material returned block 45 is caused spring 47 rotor 7 resets.
Referring to Fig. 6, the 7th step, core will be eliminated by rotor transfer robot arm and the rotor 7 of tailing is transferred to rotor End ring inner bore chamfering mechanism 5.
8th step, rotor end ring inner bore chamfering mechanism 5 are located in the lower end of rotor core 71 to turning by locating dowel 51 Son is positioned, and moves down drift 52 by stamping machine 53, rotor end ring above in the press-in rotor end ring 72 of drift 52 In, so as to form chamfering in the rotor end ring.
9th step, cutting agency 6 remove rotor 7.Detailed process is:Embrace the rotor that folder 62 will be vertically arranged along the radial direction of rotor 7 clamp, and rotating mechanism 63 makes an armful folder 62 be rotate in place in perpendicular in the top of conveyer belt 61, the second lift cylinder 64 Drive rotating mechanism 63 to drop to setting height, embrace clamping action of the release of folder 62 to rotor 7, rotor 7 drops to conveyer belt 61 Above it is transported away.
Embodiment two, the difference with embodiment one is:
Referring to Fig. 9, also including refueling device 9.Refueling device 9 includes oil storage tank 91, oil discharge passage 92, rupture of membranes bar 93, corruption Erosion liquid storage bin 94, periodically rotten formula floating drum 95 and guide rod 96 thoroughly.
Oil storage tank 91 is linked together by connecting rod 98 with periodically rotten formula floating drum 95 thoroughly.Connecting rod 98 and periodically rotten formula thoroughly It is detachably connected by bolt between floating drum 95.Oil storage tank 91 includes being covered successively for 4 at least two the present embodiment And if the cavity 911 being fixed together.Lubricating oil is housed in cavity 911(Do not drawn in lubricating oil figure).The downside of cavity 911 Wall is provided with oil-out 912.Oil-out 912 is sealedly connected with diaphragm seal 913.4 oil-outs 912 that amount to of 4 cavitys are located at together In one vertical straight line and positioned at the surface of rupture of membranes bar 93.The distance between adjacent diaphragm seal is equal.
One end of oil discharge passage 92 is provided with a pair of intermediate plates(Referring to Fig. 4)Hinged place be docking together.Oil discharge passage 92 The other end is provided with the oil-feed bucket 921 below oil storage tank.Oil-feed bucket 921 is fixed together with frame 1.
Rupture of membranes bar 93 vertically extends.The lower end of rupture of membranes bar 93 is connected in oil-feed bucket 921.Rupture of membranes bar 93 is located at storage The lower section of oil tank 91.
Corrosive liquid storage bin 94 is located at the lower section of oil storage tank 91.Corrosive liquid storage bin 94 is fixed together with frame 1.
Periodically rotten formula floating drum 95 thoroughly is located in corrosive liquid storage bin 94.Periodically rotten formula floating drum 95 thoroughly includes the resistance to of lower ending opening Corruption shell 951 and four pieces of dividing plates 952.Dividing plate 952 is aluminium sheet.Dividing plate 952 is distributed along the vertical direction.Dividing plate 952 is by shell 951 It is divided into 4 floating chambers 953 being distributed along the vertical direction.The distance between adjacent dividing plate is equal.Between adjacent dividing plate away from From equal to the distance between adjacent diaphragm seal.
Guide rod 96 vertically extends.One end of guide rod 96 is fixed together with oil storage tank 91.Oil storage tank 91 is higher than one To the hinged place of intermediate plate.The other end of guide rod 96 is slideably located in frame 1.
Referring to Figure 10, when refueling device to be started, corrosive liquid 97 is injected into corrosive liquid storage bin 94, corrosive liquid 97 Regular rotten formula floating drum 95 thoroughly is floated and floating for fuel tank 91 is realized out, when fuel reserve tank 91 floats to rupture of membranes bar 93 and positioned at outermost Stop adding corrosive liquid when the distance between diaphragm seal in layer cavity is less than the distance between adjacent diaphragm seal.Each is floated Buoyancy produced by room 953 independently can float oil storage tank 91.Corrosive liquid 97 is sodium hydroxide solution in the present embodiment. By the concentration or/and the thickness of dividing plate of control corrosion rate liquid 97 so that the dividing plate corrosion of liquid 97 that is corroded in setting duration is broken, should Data can be learnt by experiment.
The dividing plate that bottom is located at when the time for pouring into corrosive liquid 97 a setting duration is reached, in dividing plate 952 is rotten Erosion is broken, and corrosive liquid enters in floating chamber 953 and is located in the floating chamber of bottom, oil storage tank 91 drop to by floating chamber 953 from lower Second floating chamber of upper number floats, and the diaphragm seal 913-1 being located in outermost layer cavity during decline is poked by rupture of membranes bar 93, chamber The lubricating oil being located in outermost cavity in body 911 by corresponding oil-out flow in oil discharge passage 92 and to a pair of intermediate plates Hinged place carries out a self-oiling.
Referring to Figure 11, when the time for pouring into corrosive liquid 97 two setting durations are reached, time lower section is located in dividing plate 952 Dividing plate is also corroded brokenly, and corrosive liquid enters in floating chamber 953 in time floating chamber of lower section, and oil storage tank 91 drops to by floating chamber The 3rd floating chamber of number floats from below to up in 953, and the diaphragm seal in time outer layer cavity is located at during decline also by rupture of membranes bar The lubricating oil that 93 poke, be located in cavity 911 in the cavity of time outer layer is by the oil-out and outermost layer cavity on secondary outer layer cavity In oil-out outflow after drop onto in oil discharge passage 92 and self-oiling again carried out to a pair of hinged places of intermediate plate; The like, four self-oilings can be carried out in the present embodiment, then changing automatic fuelling device carries out adding automatically again Oil lubrication.

Claims (8)

1. a kind of rotor processing machine, including frame, frame is provided with rotor transfer robot arm, it is characterised in that frame also sets There are liftable support feet, tailing rotor release mechanism, tailing removing mechanism and core removing mechanism, tailing rotor release mechanism The rotor transfer machinery is designed with and tailing removing mechanism between and between tailing removing mechanism and core removing mechanism Hand, the tailing rotor release mechanism include can wear the support bar in rotor core, the gland above support bar, with And drive gland and support bar to make the forcing press of division campaign, the tailing removing mechanism include rotor fixed mechanism, positioned at turn Tailing folder, the swing mechanism of driving tailing folder swing and driving tailing folder above sub- fixed mechanism is from above rotor fixed mechanism The first travel mechanism for removing, the core removing mechanism include be sequentially distributed from bottom to top push rod, core fixed mechanism and Briquetting and drive the second travel mechanism for being drawn close towards push rod of briquetting and drive core fixed mechanism between briquetting and push rod The 3rd travel mechanism for removing, rotor processing machine also includes rotor end ring inner bore chamfering mechanism and cutting agency, described turn Sub- end ring inner bore chamfering mechanism includes the punching press that locating dowel, the conical punch above locating dowel and driving drift are moved down Machine, the miner diameter end of the drift down, is provided with the rotor and turns between core removing mechanism and rotor end ring inner bore chamfering mechanism Shifting manipulator, it is perpendicular that the cutting agency includes that conveyer belt, armful folder and driving armful that are clamped to rotor along rotor radial are clipped in Straight rotation with surface is to the rotating mechanism being located above the conveyer belt.
2. rotor processing machine according to claim 1, it is characterised in that the tailing rotor release mechanism also includes Cylindrical limited post, the internal diameter with diameter greater than rotor core and the internal diameter less than rotor end ring of the limited post upper end are described Gland links together with the forcing press, and the support bar is arranged at the upper surface of the limited post.
3. rotor processing machine according to claim 2, it is characterised in that also including being supported under the support bar The support bar height adjusting screw rod at end, the lower end of the support bar is arranged in the limited post.
4. the rotor processing machine according to claim 1 or 2 or 3, it is characterised in that the swing mechanism includes swinging Plate, the eccentric wheel for driving oscillating deck swing and the motor for driving eccentric wheel rotation, the tailing folder are connected to the oscillating deck, institute Motor connection is stated in first travel mechanism, the tailing removing mechanism also includes impact block and drives impact block to go to clash into position 4th travel mechanism of the tailing in tailing folder.
5. the rotor processing machine according to claim 1 or 2 or 3, it is characterised in that described also including refueling device Tailing folder includes a pair hinged intermediate plates, and the refueling device includes oil storage tank, oil discharge passage, rupture of membranes bar and corrosive liquid Storage bin, the oil discharge passage is used to be transported to the lubricating oil in the oil storage tank hinged place of the pair of intermediate plate, described Oil storage tank includes at least two cavitys for being arranged successively and being fixed together, and the lower wall of the cavity is provided with oil-out, described Oil-out is sealedly connected with diaphragm seal, and the rupture of membranes bar vertically extends and positioned at the lower section of oil storage tank, the rupture of membranes bar, And the oil-out of all of cavity is all located on same vertical curve, periodically rotten formula thoroughly is provided with the corrosive liquid storage bin and is floated Cylinder, the regular rotten formula floating drum thoroughly includes the rotproofness shell of lower ending opening and some corrosion by that can be corroded in liquid storage bin Liquid expends the broken dividing plate of setting duration corrosion, and the shell divide is gone out some floating chambers by the dividing plate, and the quantity of the floating chamber is same The quantity of the cavity is equal, and the dividing plate is distributed along the vertical direction, and the oil storage tank is floated in the corruption by the floating drum On corrosive liquid in erosion liquid storage bin, each described floating chamber independently can float the oil storage tank;Corrosive liquid is stored Corrosive liquid in case often corrode brokenly a floating chamber and during causing oil storage tank to decline once, the rupture of membranes bar is only capable of poking one Diaphragm seal on individual cavity.
6. the rotor processing machine according to claim 1 or 2 or 3, it is characterised in that the 3rd travel mechanism includes The translation gas that connecting rod, the lift cylinder of drive connection bar lifting and driving lift cylinder stretch towards direction where the push rod Cylinder, the core fixed mechanism is connected to the connecting rod, and the briquetting is provided with connecting rod escape groove.
7. rotor processing machine according to claim 6, it is characterised in that the core removing mechanism also includes base With the cylindrical material returned block for being sheathed on the push rod, the material returned block is by jacking spring supporting in the base, the material returned The interior diameter with diameter greater than rotor core and the interior diameter less than rotor end ring of block upper end.
8. the rotor processing method of a kind of rotor processing machine suitable for described in claim 1, it is characterised in that
The first step, will be connected with by rotor transfer robot arm the rotor of tailing and core with tailing be located at rotor above state It is transferred to tailing rotor release mechanism;
Second step, tailing rotor are disconnected machine and are located in from bottom to top in rotor core by support bar and withstand core, Ran Houtong Excess pressure machine drives gland to move down, and gland pushes the end of rotor and causes that tailing and core all disconnect with rotor end ring;
3rd step, tailing will be shelved with by rotor transfer robot arm and the rotor of core is transferred to tailing removing mechanism;
4th step, tailing removing mechanism fix rotor, tailing and clamp tailing, swing mechanism drive by rotor fixed mechanism Dynamic tailing folder swings, and the swing of tailing folder disengages tailing and core, and last tailing removing mechanism is made by the first travel mechanism The tailing folder for being clamped with tailing is removed from rotor top;
5th step, the rotor for being only shelved with core is transferred to by core removing mechanism by rotor transfer robot arm;
6th step, core removing mechanism are located in the lower end of rotor by push rod, and briquetting is made down by the second travel mechanism Movement is removed to push rotor and causes that core is ejected from rotor, is fixed core by core fixed mechanism, finally by the The core fixed mechanism that three travel mechanisms will be fixed with core is removed between briquetting and push rod.
CN201410152441.3A 2014-04-16 2014-04-16 Rotor processing machine and rotor adding method Active CN104107904B (en)

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