CN104099899A - Remotely-controlled crawler type automatic gluing machine for concrete expansion joints - Google Patents
Remotely-controlled crawler type automatic gluing machine for concrete expansion joints Download PDFInfo
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- CN104099899A CN104099899A CN201410339304.0A CN201410339304A CN104099899A CN 104099899 A CN104099899 A CN 104099899A CN 201410339304 A CN201410339304 A CN 201410339304A CN 104099899 A CN104099899 A CN 104099899A
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- injection machine
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- tape
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Abstract
The invention discloses a remotely-controlled crawler type automatic gluing machine for concrete expansion joints. The automatic gluing machine comprises a crawler, tracks are arranged on two sides of a chassis of the crawler and respectively driven via two motors, a tape adhering arm used for adhering tape to two sides of one expansion joint is arranged on the chassis, pinch rollers used for adhering double rows of tape are arranged on the tape adhering arm, a gluing machine body is further arranged on the chassis and connected with a gluing nozzle through a glue guide pipe, the gluing nozzle injects glue into the expansion joint through a universal mechanical arm of the gluing machine body arranged on the chassis, the end of the universal mechanical arm is hinged to one end of a bent arm, a driving mechanism of the bent arm is arranged on the universal mechanical arm, the other end of the bent arm is hinged to a manual adjusting arm, the gluing nozzle is arranged at the end of the manual adjusting arm, and a glue scraper is arranged at the bottom of the chassis and corresponding to the position of the gluing nozzle. The automatic gluing machine can realize complicated tape adhering and gluing only by one man operation, and is high in efficiency, reliable in working and simple to operate.
Description
Technical field
The present invention relates to Hydropower Project field of mechanical technique, be specifically related to a kind of remotely controlled tracked walking concrete extension joint automatic glue injection machine.
Background technology
In the prior art, handheld glass cement extruder is all used in the filling of concrete extension joint, or relatively large automobile-used foot-operated butter extruder, by manually fluid sealant being poured into in shrinkage joint, then criticizes grey cutter by artificial use and fluid sealant is scraped floating whole.The method of attaching of adhesive tape is to complete with Simple hand push boat, 1:2～1:1.75 (approximately 26.6 °～29.74 ° of angles) even more on the concrete surface of heavy grade by artificial enforcement, labour intensity is large, and can not once complete, and its quality is also difficult to ensure.
Chinese patent CN202718029U discloses a kind of concrete extension joint gluing device, it comprises frame, in frame, be provided with glue bucket and the device that impels glue rapid flow for holding fluid sealant, glue bucket connection glue discharging mouth, also installs in frame or chain is connected to the compacting apparatus that the fluid sealant of glue discharging mouth ejection is carried out to closely knit filling.Compacting apparatus comprises the compacts that can extend in shrinkage joint, and described compacts is connected in frame, and in the time of machine frame movement, drives this compacts to move in shrinkage joint; Or it comprises the compacts that can extend in shrinkage joint and be located at the vibrating device in frame, vibrating device drives this compacts in shrinkage joint internal vibration; Or it comprises the compacts that can extend in shrinkage joint and be located at the reciprocator in frame, reciprocator drives this compacts reciprocating inside and outside shrinkage joint; Or it comprises the compacts that can extend in shrinkage joint and be located at the whirligig in frame, whirligig drives this compacts in shrinkage joint or seam inner rotary; Or it comprises the compressor being located in frame, the air nozzle of compressor is corresponding with shrinkage joint.This device can only be used for plane, and the less concrete surface of area.
Summary of the invention
The object of the invention is to overcome defect of the prior art, the Quick mechanical injecting glue construction equipment at a kind of large area concrete shrinkage joint is provided, can either ensure injecting glue quality, can reduce again hand labor intensity, improve effect, and can on the concrete slope that is less than 1:1.5 (approximately 33.7 ° of angles), carry out fast shrinkage joint injecting glue operation in length and breadth, by hand-held Miniature remote control device easy manipulation, once complete the remotely controlled tracked walking concrete extension joint automatic glue injection machine of the operation such as Continuous pressing device for stereo-pattern and injecting glue, flush joint.
For achieving the above object, the technical solution used in the present invention is: a kind of remotely controlled tracked walking concrete extension joint automatic glue injection machine is provided, it is characterized in that, described automatic glue injection machine comprises creeper truck, the both sides, chassis of creeper truck are provided with two crawler belts, article two, crawler belt is driven by two motors respectively, chassis is provided with for the tape-stripping arm at both sides, shrinkage joint Continuous pressing device for stereo-pattern, on tape-stripping arm, be provided with the contact roller for pasting double adhesive tape, on chassis, be also provided with glue-injection machine, glue-injection machine is connected with adhesive pouring nozzle by leading sebific duct, the universal mechanical arm of adhesive pouring nozzle by being arranged on the glue-injection machine on chassis is to injecting glue in shrinkage joint, the end of universal mechanical arm and one end of bend arm are hinged, universal mechanical arm is provided with the driving mechanism of bend arm, the other end of bend arm and manual adjustments wall are hinged, adhesive pouring nozzle is arranged on to the end of manual adjustments wall, the bottom on described chassis is provided with the doctor kiss coater corresponding with adhesive pouring nozzle position.
Wherein preferred technical scheme is, described crawler belt is rubber belt track, and rubber belt track drives by the stepper motor and the drive sprocket that are arranged on chassis.
Further preferred technical scheme is, described tape-stripping arm is arranged on gantry, gantry upright post is connected with chassis, the crossbeam at gantry is provided with tooth bar, rack and pinion engagement, gear is connected with drive motors by gear shaft, and gear shaft is also connected with tape-stripping arm by movable supporting frame, movable supporting frame is sleeved on the crossbeam at gantry, is provided with dismountable belt pulley in the end of tape-stripping arm.
Further preferred technical scheme also has, and described contact roller is connected to the lower end of tape-stripping arm by Y shape connecting rod, and described contact roller is elastic compression wheel.
Further preferred technical scheme also has, and between described two contact rollers, is provided with guide peg, and the end of guide peg extend in shrinkage joint.
Further preferred technical scheme also has, and is provided with sensor in the end of described guide peg.
Preferred technical scheme also has, and is also provided with nitrogen storage tank on described chassis, and nitrogen storage tank is connected with adhesive pouring nozzle by air pump, valve, tracheae.
Preferred technical scheme also has, and described glue-injection machine is electric screw glue-injection machine, and electric screw glue-injection machine is provided with rubber-storing cylinder, and the gum outlet on electric screw glue-injection machine is connected with adhesive pouring nozzle by leading sebific duct.
Preferred technical scheme also has, described universal mechanical arm is contained on column by bearing holder (housing, cover), outer shroud and the driven gear of bearing closely cooperate, spline fitted between the geared sleeve of driven gear and universal mechanical arm, driven gear engages with driving gear, driving gear is connected with drive motors by gear shaft, and drive motors is connected with column by electric machine support, and column is hinged by cylinder and chassis.
Preferred technical scheme also has, and the driving mechanism of described bend arm is electric push rod, and one end of electric push rod and the upper end of universal mechanical arm are hinged, and the other end and the bend arm of electric push rod are hinged; Between manual adjustments arm and adhesive pouring nozzle, be connected by oscillating bearing.
Advantage of the present invention and beneficial effect are, this remotely controlled tracked walking concrete extension joint automatic glue injection machine tool has the following advantages: it is taking rubber belt track car as carrier, can be on the concrete surface with certain slope (θ=36 ° below) both sides, the vertical or horizontal shrinkage joint of complete independently concrete papery adhesive tape stickup and in trend shrinkage joint continuous and quantitative inject fluid sealant, one man operation can realize complicated loaded down with trivial details Continuous pressing device for stereo-pattern and injecting glue work, there is efficiency high, reliable operation, simple to operate, save fluid sealant, the features such as injecting glue constant mass, can be widely used in various types of shrinkage joint injecting glue engineering.
Brief description of the drawings
Fig. 1 is the structural representation of the remotely controlled tracked walking concrete extension joint of the present invention automatic glue injection machine;
Fig. 2 is the structural representation of Universal arm in Fig. 1;
Fig. 3 is the structural representation of pasting arm in Fig. 1;
Fig. 4 is the plan structure schematic diagram of Fig. 1.
In figure: 1-creeper truck, 2-chassis, 3-crawler belt, 4-tape-stripping arm, 5-contact roller, 6-glue-injection machine, 7-leads sebific duct, 8-adhesive pouring nozzle, the universal mechanical arm of 9-, 10-shrinkage joint, 11-bend arm, 12-manual adjustments wall, 13-doctor kiss coater, 14-gantry upright post, 15-crossbeam, 16-tooth bar, 17-gear, 18-movable supporting frame, 19-belt pulley, 20-guide peg, 21-nitrogen storage tank, 22-rubber-storing cylinder, 23-bearing, 24-column, 25-driven gear, 26-driving gear, 27-cylinder, 28-electric push rod, 29-oscillating bearing.
Detailed description of the invention
As shown in Fig. 1～4, the present invention is a kind of remotely controlled tracked walking concrete extension joint automatic glue injection machine, this automatic glue injection machine comprises creeper truck 1, 2 both sides, chassis of creeper truck 1 are provided with two crawler belts 3, article two, crawler belt 3 is driven by two motors respectively, chassis 1 is provided with for the tape-stripping arm 4 at both sides, shrinkage joint Continuous pressing device for stereo-pattern, on tape-stripping arm 4, be provided with the contact roller 5 for pasting double adhesive tape, on chassis 1, be also provided with glue-injection machine 6, glue-injection machine 6 is connected with adhesive pouring nozzle 8 by leading sebific duct 7, the universal mechanical arm 9 of adhesive pouring nozzle 8 by being arranged on glue-injection machine 6 on chassis 2 is to the interior injecting glue in shrinkage joint 10, hinged in the end of universal mechanical arm 9 and one end of bend arm 11, on universal mechanical arm 9, be provided with the driving mechanism of bend arm 11, the other end of bend arm 11 and manual adjustments wall 12 are hinged, adhesive pouring nozzle 8 is arranged on to the end of manual adjustments wall 12, be provided with the doctor kiss coater 13 corresponding with adhesive pouring nozzle 8 positions in the bottom on chassis 2.
In the present invention, preferred embodiment is, described crawler belt 3 is rubber belt track, and crawler belt 3 drives by the stepper motor and the drive sprocket that are arranged on chassis.
In the present invention, further preferred embodiment is, described tape-stripping arm 4 is arranged on gantry, gantry upright post 14 is connected with chassis 2, the crossbeam 15 at gantry is provided with tooth bar 16, tooth bar 16 engages with gear 17, and gear 17 is connected with drive motors by gear shaft, and gear shaft is also connected with tape-stripping arm 4 by movable supporting frame 18, movable supporting frame 18 is sleeved on the crossbeam 15 at gantry, is provided with dismountable belt pulley 19 in the end of tape-stripping arm 4.
In the present invention, further preferred embodiment also has, and described contact roller 5 is connected to the lower end of tape-stripping arm 4 by Y shape connecting rod, and described contact roller 5 is elastic compression wheel.
In the present invention, further preferred embodiment also has, and between described two contact rollers 5, is provided with guide peg 20, and the end of guide peg 20 extend in shrinkage joint 10.
In the present invention, further preferred embodiment also has, and is provided with sensor in the end of described guide peg 20.
In the present invention, preferred embodiment also has, and on described chassis 2, is also provided with nitrogen storage tank 21, and nitrogen storage tank 21 is connected with adhesive pouring nozzle 8 by air pump, valve, tracheae.
In the present invention, preferred embodiment also has, and described glue-injection machine 6 is electric screw glue-injection machine, and glue-injection machine 6 is provided with rubber-storing cylinder 22, and the gum outlet on glue-injection machine 6 is connected with adhesive pouring nozzle 8 by leading sebific duct 7.
In the present invention, preferred embodiment also has, described universal mechanical arm 9 is sleeved on column 24 by bearing 23, the outer shroud of bearing 23 and driven gear 25 closely cooperate, spline fitted between the geared sleeve of driven gear 25 and universal mechanical arm 9, driven gear 25 engages with driving gear 26, driving gear 26 is connected with drive motors by gear shaft, and drive motors is connected with column 24 by electric machine support, and column 24 is hinged by cylinder 27 and chassis 2.
In the present invention, preferred embodiment also has, and the driving mechanism of described bend arm 11 is electric push rod 28, and the upper end of one end of electric push rod 28 and universal mechanical arm 9 is hinged, and the other end of electric push rod 28 and bend arm 11 are hinged; Between manual adjustments arm 12 and adhesive pouring nozzle 8, be connected by oscillating bearing 29.
The feature of this remotely controlled tracked walking concrete extension joint automatic glue injection machine is:
Rubber belt track chassis vehicle in remotely controlled tracked walking concrete extension joint automatic glue injection machine is the dilly that can walk voluntarily, two crawler belts in left and right are driven by two motors respectively, can or be with on acclive concrete surface and freely walk on level land, and with turning to, speed control, braking and distant control function.The equal top loading of all working parts of adhesive tape sticking device and glue-injection machine 6, and towed by it.Rubber belt track car has self-contained power or externally fed.
Adhesive tape sticking device be realize by two dishes be contained in papery adhesive tape (or adhesive tape) on holder by regulating wheel and double flexible rubber rolling wheel by two tape-strippings the both sides at shrinkage joint 10.Paste arm 4 and be fixed on gantry, can be moved left and right by motor driven gear, tooth bar along gantry beam, to adapt to the variation at shrinkage joint 10.The object of putting up adhesive tape is the irregular concrete surface that colloid is struck off to Shi Buhui pollution 10 both sides, shrinkage joint of the depth when shrinkage joint 10.
Electric screw glue-injection machine is by body, rubber-storing cylinder, helical axis assembly, bearing (seat), shaft coupling, reductor, motor and electrical equipment control and gum outlet, auxiliary nitrogen gas supply installation composition, can be successively, equal and quantitative extrudes sealed colloid, and the contacting of exclusion seal glue and air.
Universal mechanical arm on glue-injection machine 6 is made up of turning arm (motor reducer all-in-one), lifting arm (electric expansion machine), adhesive pouring nozzle angle vernier arm.In the time that rubber belt track car straight line is at the uniform velocity walked, if when shrinkage joint 10 exists the defects such as local buckling, swing and can make adhesive pouring nozzle 8 and shrinkage joint 10 keep coincideing by the trace of turning arm.The function of lifting arm can change height or the angle of adhesive pouring nozzle, makes it reach best injecting glue posture, and in the time of injecting glue not, can make adhesive pouring nozzle 8 lift, and avoids adhesive pouring nozzle 8 and concrete surface to produce collision and friction.
Connection glue injection mouth 8 be one section formed by rubber tube and spring there is flexible universal sebific duct, in the time that shrinkage joint 10 exists slight curves situation, adhesive pouring nozzle 8 can correspondingly swing the unlikely shrinkage joint seam 10 that departs under the effect of guide peg.
Remotely controlled tracked walking concrete extension joint automatic glue injection machine operating principle:
Be arranged on small-sized gantry frame and choose double plate adhesive tape sticker utilization on arm and operate in the effect of the directive wheel at 10 li, shrinkage joint, ensure that all the time tape-stripping is in the invariant position of 10 both sides, shrinkage joint.The adhesive tape of 10 both sides, shrinkage joint, after can making elastic doctor blade below scrape, had both ensured that fluid sealant poured into shrinkage joint 10 full, unnecessary fluid sealant can be struck off to removing again.After fluid sealant is fixed, tear adhesive tape off, the colloid neat in edge of perfusion is attractive in appearance, and the concrete surface of both sides can not be polluted.
The rotation of glue-injection machine 6 by helical blade (rotating speed can step-less adjustment) is quantitatively expressed to the fluid sealant in rubber-storing cylinder and is fixed on universal mechanical arm.The universal mechanical arm of glue-injection machine 6 is made up of turning arm (motor reducer all-in-one), lifting arm (electric expansion machine), adhesive pouring nozzle angle vernier arm.In the time that rubber belt track car straight line is at the uniform velocity walked, if when shrinkage joint 10 exists the defects such as local buckling, swing and can make adhesive pouring nozzle and shrinkage joint keep coincideing by the trace of turning arm.The function of lifting arm can change height or the angle of adhesive pouring nozzle, makes it reach best injecting glue posture, and in the time of injecting glue not, can make adhesive pouring nozzle lift, and avoids adhesive pouring nozzle and concrete surface to produce collision and friction.
Connection glue injection mouth 8 be one section formed by rubber tube and spring there is flexible universal sebific duct, in the time that shrinkage joint 10 exists slight curves situation, adhesive pouring nozzle 8 can correspondingly swing the unlikely shrinkage joint 10 of departing under the effect of guide peg.Rely on the walking of creeper truck and the action of universal mechanical arm that fluid sealant is injected in concrete extension joint 10 accurately, complete automatic injecting glue operation.Owing to being rubber belt track driving, remotely controlled tracked walking concrete extension joint automatic glue injection machine of the present invention can normally carry out the perfusion operation at shrinkage joint 10 in the time that the gradient is 35 °-40 °, and a machinery can complete the injecting glue construction at all shrinkage joint 10 at the bottom of canal slope or canal.
The invention is not restricted to above-mentioned embodiment, those skilled in the art make to any apparent improvement of above-mentioned embodiment or change, can not exceed the protection domain of design of the present invention and claims.
Claims (10)
1. a remotely controlled tracked walking concrete extension joint automatic glue injection machine, it is characterized in that, described automatic glue injection machine comprises creeper truck, the both sides, chassis of creeper truck are provided with two crawler belts, article two, crawler belt is driven by two motors respectively, chassis is provided with for the tape-stripping arm at both sides, shrinkage joint Continuous pressing device for stereo-pattern, on tape-stripping arm, be provided with the contact roller for pasting double adhesive tape, on chassis, be also provided with glue-injection machine, glue-injection machine is connected with adhesive pouring nozzle by leading sebific duct, the universal mechanical arm of adhesive pouring nozzle by being arranged on the glue-injection machine on chassis is to injecting glue in shrinkage joint, the end of universal mechanical arm and one end of bend arm are hinged, universal mechanical arm is provided with the driving mechanism of bend arm, the other end of bend arm and manual adjustments wall are hinged, adhesive pouring nozzle is arranged on to the end of manual adjustments wall, the bottom on described chassis is provided with the doctor kiss coater corresponding with adhesive pouring nozzle position.
2. remotely controlled tracked walking concrete extension joint automatic glue injection machine as claimed in claim 1, is characterized in that, described crawler belt is rubber belt track, and rubber belt track drives by the stepper motor and the drive sprocket that are arranged on chassis.
3. remotely controlled tracked walking concrete extension joint automatic glue injection machine as claimed in claim 2, it is characterized in that, described tape-stripping arm is arranged on gantry, gantry upright post is connected with chassis, and the crossbeam at gantry is provided with tooth bar, rack and pinion engagement, gear is connected with drive motors by gear shaft, gear shaft is also connected with tape-stripping arm by movable supporting frame, and movable supporting frame is sleeved on the crossbeam at gantry, is provided with dismountable belt pulley in the end of tape-stripping arm.
4. remotely controlled tracked walking concrete extension joint automatic glue injection machine as claimed in claim 3, is characterized in that, described contact roller is connected to the lower end of tape-stripping arm by Y shape connecting rod, and described contact roller is elastic compression wheel.
5. remotely controlled tracked walking concrete extension joint automatic glue injection machine as claimed in claim 4, is characterized in that, between described two contact rollers, is provided with guide peg, and the end of guide peg extend in shrinkage joint.
6. remotely controlled tracked walking concrete extension joint automatic glue injection machine as claimed in claim 5, is characterized in that, is provided with sensor in the end of described guide peg.
7. remotely controlled tracked walking concrete extension joint automatic glue injection machine as claimed in claim 1, is characterized in that, is also provided with nitrogen storage tank on described chassis, and nitrogen storage tank is connected with adhesive pouring nozzle by air pump, valve, tracheae.
8. remotely controlled tracked walking concrete extension joint automatic glue injection machine as claimed in claim 1, it is characterized in that, described glue-injection machine is electric screw glue-injection machine, and electric screw glue-injection machine is provided with rubber-storing cylinder, and the gum outlet on electric screw glue-injection machine is connected with adhesive pouring nozzle by leading sebific duct.
9. remotely controlled tracked walking concrete extension joint automatic glue injection machine as claimed in claim 1, it is characterized in that, described universal mechanical arm is contained on column by bearing holder (housing, cover), outer shroud and the driven gear of bearing closely cooperate, spline fitted between the geared sleeve of driven gear and universal mechanical arm, driven gear engages with driving gear, and driving gear is connected with drive motors by gear shaft, drive motors is connected with column by electric machine support, and column is hinged by cylinder and chassis.
10. remotely controlled tracked walking concrete extension joint automatic glue injection machine as claimed in claim 1, it is characterized in that, the driving mechanism of described bend arm is electric push rod, and one end of electric push rod and the upper end of universal mechanical arm are hinged, and the other end and the bend arm of electric push rod are hinged; Between manual adjustments arm and adhesive pouring nozzle, be connected by oscillating bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410339304.0A CN104099899B (en) | 2014-07-17 | 2014-07-17 | A kind of remotely controlled tracked walking concrete extension joint automatic glue injection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410339304.0A CN104099899B (en) | 2014-07-17 | 2014-07-17 | A kind of remotely controlled tracked walking concrete extension joint automatic glue injection machine |
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| Publication Number | Publication Date |
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| CN104099899A true CN104099899A (en) | 2014-10-15 |
| CN104099899B CN104099899B (en) | 2015-12-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410339304.0A Active CN104099899B (en) | 2014-07-17 | 2014-07-17 | A kind of remotely controlled tracked walking concrete extension joint automatic glue injection machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108271548A (en) * | 2017-12-17 | 2018-07-13 | 肥城市畜丰农牧机械有限公司 | A kind of material spray nozzle of electronic angle adjustable |
Citations (4)
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| CN1037675A (en) * | 1989-05-11 | 1989-12-06 | 武汉市白沙洲制材厂 | A kind of new compound artificial board with bamboo and wood and manufacture method |
| US20050179309A1 (en) * | 2004-02-16 | 2005-08-18 | Wirtgen Gmbh | Milling machine as well as method for working ground surfaces |
| CN202718029U (en) * | 2012-08-17 | 2013-02-06 | 王兆庆 | Gluing device for concrete expansion joint |
| CN203540811U (en) * | 2013-11-16 | 2014-04-16 | 浙江雄泰光伏科技有限公司 | Automatic gluing machine |
-
2014
- 2014-07-17 CN CN201410339304.0A patent/CN104099899B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1037675A (en) * | 1989-05-11 | 1989-12-06 | 武汉市白沙洲制材厂 | A kind of new compound artificial board with bamboo and wood and manufacture method |
| US20050179309A1 (en) * | 2004-02-16 | 2005-08-18 | Wirtgen Gmbh | Milling machine as well as method for working ground surfaces |
| CN202718029U (en) * | 2012-08-17 | 2013-02-06 | 王兆庆 | Gluing device for concrete expansion joint |
| CN203540811U (en) * | 2013-11-16 | 2014-04-16 | 浙江雄泰光伏科技有限公司 | Automatic gluing machine |
Non-Patent Citations (1)
| Title |
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| 渠运国等: "开敞式车库楼后浇带贯通裂缝分析及处理方案", 《天津建设科技》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108271548A (en) * | 2017-12-17 | 2018-07-13 | 肥城市畜丰农牧机械有限公司 | A kind of material spray nozzle of electronic angle adjustable |
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| Publication number | Publication date |
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| CN104099899B (en) | 2015-12-30 |
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Inventor after: Chen Zhi Inventor after: Sun Jianguo Inventor after: Xu Guangjian Inventor before: Chen Zhi Inventor before: Sun Jianguo Inventor before: Xu Guangjian |
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