CN104097972A - Full-automatic laminating machine - Google Patents
Full-automatic laminating machine Download PDFInfo
- Publication number
- CN104097972A CN104097972A CN201410301516.XA CN201410301516A CN104097972A CN 104097972 A CN104097972 A CN 104097972A CN 201410301516 A CN201410301516 A CN 201410301516A CN 104097972 A CN104097972 A CN 104097972A
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- paper
- seat
- bin
- driver train
- delivery roll
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Abstract
The invention discloses a full-automatic laminating machine which comprises an emptying mechanism, a laminating mechanism, a material collecting mechanism and a programmable logic controller (PLC), wherein the emptying mechanism is provided with a storage rack which is provided with a locating seat; the storage rack is formed by connecting two side plates by a connecting rod; the storage rack is arranged on a base in a sliding way; the base is provided with a first driving mechanism connected with the storage rack in a transmission way; a pressure sensor and a distance sensor are arranged between the emptying mechanism and the laminating mechanism; the pressure sensor is provided with a pressure transmission roller; paper passes through the distance pressure and comes round the pressure transmission roller from the upper part; a magnetic powder clutch connected with an inflatable shaft is arranged at one side of a mounting seat by a mounting plate; the locating seat comprises a fixed seat and a movable seat; the inflatable shaft is tightly held by the movable seat and the fixed seat which are in a sliding fit way. The full-automatic laminating machine is capable of automatically adjusting the tensity of the paper so as to enable the tension of the paper to be constant, is capable of automatically correcting the deviation of the paper, can be used for loading and unloading roll paper, and is more convenient and faster.
Description
Technical field
The present invention relates to a kind of film layer, particularly a kind of full automaticity film layer.
Background technology
Reel film layer is plastic sheeting coated with adhesive, by itself and printed matter taking paper as stock, is combined the equipment of the product that forms paper unification after cylinder pressurization.Traditional reel film layer comprise emit paper discharge mechanism, emit film and film overlayed on to the film-covering mechanism on paper and collect the receiving mechanism of the paper products after overlay film.In the laminating process of film and paper, the coil diameter of the paper in reel on discharge mechanism can diminish gradually along with the minimizing gradually of paper, and along with the coil diameter of paper in reel diminishes, the tension force of paper also can diminish thereupon, and the acceleration and deceleration of film layer also can impact the tension force of paper, no matter be which kind of situation causes the tension force of paper to occur changing and makes it when with film overlay film, cannot keep constant tension force, capital affects the quality of overlay film, if and there is departing from width in paper in course of conveying, also can affect the quality of overlay film, and in the time installing or change paper in reel, all will be manually paper in reel be carried on and carried off from discharge mechanism or receiving mechanism, this obviously extremely wastes time and energy, facilitate not efficiency.
Summary of the invention
For the deficiencies in the prior art, the problem to be solved in the present invention is to provide a kind of can startup and adjusts film degree of tension, can automatically correct that film departs from and coiling paper and unload the more convenient full automaticity film layer of paper in reel.
For this reason, the present invention realizes in the following way: a kind of full automaticity film layer, comprise discharge mechanism, film-covering mechanism, receiving mechanism and Programmable Logic Controller, described discharge mechanism has bin, and be provided with positioning seat on described bin, described bin is connected and composed by pipe link by two blocks of side plates, it is characterized in that: described bin is slidably disposed on base, described base is provided with the first driver train being in transmission connection with bin, between described discharge mechanism and film-covering mechanism, be provided with pressure sensor and rang sensor, described pressure sensor is provided with pressure delivery roll, paper is through described rang sensor and walk around pressure delivery roll from top, described positioning seat comprises permanent seat and sliding seat, described permanent seat is provided with the first groove, described sliding seat is provided with the second groove, described the first groove and the second groove clamp air-expanding shaft end clamping mechanism near rear formation mutually, described permanent seat is fixed on side plate, described side plate plate face is provided with chain and the sprocket wheel of working in coordination, described sprocket wheel and the second driver train are in transmission connection, described sliding seat is slidably placed on the side plate with inclined lateral side and lower end is fixedly connected with chain, described positioning seat one side is provided with magnetic-powder clutch by adapter plate, the end of the output shaft of described magnetic-powder clutch and the end of described air-expanding shaft are respectively equipped with the first clutch pawl and the second clutch pawl that can engage one another, the scalable setting of output shaft of described magnetic-powder clutch, on described adapter plate, be hinged with and stir handle and stir handle and output shaft is hinged, described the first driver train, pressure sensor, rang sensor is all connected with Programmable Logic Controller with magnetic-powder clutch.
Described the first driver train comprises the first motor, screw mandrel and screw rod bushing, and described the first motor is located on base and is connected with screw rod bushing, and described screw mandrel one end is connected with bin, and the other end and screw rod bushing are spirally connected.
Described the second driver train comprises the second motor and intermeshing worm gear and worm screw, and described worm gear is connected with sprocket wheel, and described worm screw is connected with the rotating shaft of the second motor.
Before and after described pressure delivery roll, both sides are provided with two guide reels, paper between pressure delivery roll and guide reel through and around pressure delivery roll.
In the present invention, displacement meeting on paper width direction is subject to the induction of distance-sensor, and around the paper on pressure delivery roll can be by its tensioning time downward pressure pass to pressure inductor by pressure delivery roll, position sensor and pressure inductor can feed back to Programmable Logic Controller by the width position of paper and degree of tension situation in real time, Programmable Logic Controller is according to feedback data control the first driver train and the magnetic-powder clutch of inductor, the skew that makes the first driver train drive bin to slide on base and to correct paper, the output torque that makes magnetic-powder clutch changes to control the velocity of rotation of paper in reel and the degree of tension of controlling paper, thereby realize the object of automatically entangling limit and automatically adjust paper degree of tension, and sliding seat is slided along the inclined lateral side of side plate under the cooperation of sprocket wheel and chain drives, in the time that it slides into lower position, paper in reel is by rolling and just the end of its air-expanding shaft can be placed in the second groove in sliding seat to sliding seat, now sliding seat just can be by air-expanding shaft with being placed in the paper in reel upward sliding on air-expanding shaft and being finally fixed seat by air-expanding shaft locking, realize the installation of paper in reel, and its unmount operations only needs inverse operation, this makes the installation of paper in reel and removes stage makeup and costume very convenient quick, save time and laborsaving.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the enlarged diagram at M place in Fig. 1;
Fig. 3 is the structural representation of discharge mechanism in the present invention;
Fig. 4 is the enlarged diagram at N place in Fig. 3;
Fig. 5 is the structural representation of the first driver train in the present invention.
Detailed description of the invention
With reference to accompanying drawing, this full automaticity film layer, comprise discharge mechanism 4, film-covering mechanism 2, receiving mechanism 1 and Programmable Logic Controller, described discharge mechanism 4 has bin 28, described bin 28 is provided with positioning seat, described paper in reel 20 is arranged on rotationally by air-expanding shaft 21 on the mount pad of bin 28, described bin 28 is connected and composed by pipe link 14 by two blocks of side plates 12, described bin 28 is slidably disposed on base 10, described base 10 is provided with the first driver train being in transmission connection with bin 28, specifically, described the first driver train comprises the first motor 25, screw mandrel 27 and screw rod bushing 26, described the first motor 25 is located on base 10 and is in transmission connection with screw rod bushing 26, described screw mandrel 27 one end are connected with bin 28, the other end and screw rod bushing 26 are spirally connected, between described discharge mechanism 4 and film-covering mechanism 2, be provided with pressure sensor 7 and rang sensor 8, described pressure sensor 7 is provided with pressure delivery roll 6, described pressure delivery roll 6 both sides, front and back are provided with two guide reels 29, paper 9 is through described rang sensor 8 and from passing and walk around from top pressure delivery roll 6 between pressure delivery roll 6 and guide reel 29, through the effect of guide reel 29, pressure downward when paper 9 is tightened is more stable, described mount pad comprises permanent seat 13 and sliding seat 22, in described permanent seat 13 and sliding seat 22, being respectively equipped with works in coordination clamps the first groove and second groove of air-expanding shaft 21 ends, described permanent seat 13 is fixed on side plate 12, described side plate 12 plate faces are provided with chain 24 and multiple sprocket wheel 23 of working in coordination, described chain 24 is on sprocket wheel 23, described sprocket wheel 23 and the second driver train are in transmission connection, specifically, described the second driver train comprises the second motor 11 and intermeshing worm gear and worm screw, described worm gear is connected with sprocket wheel 23, described worm screw is connected with the rotating shaft of the second motor 11, described sliding seat 22 is slidably placed on the side plate 12 with inclined lateral side and lower end is fixedly connected with chain 24, described mount pad one side is provided with magnetic-powder clutch 18 by adapter plate 15, the end of the end of the output shaft of described magnetic-powder clutch 28 and air-expanding shaft 21 is respectively equipped with the first clutch pawl 16 and the second clutch pawl 17 that can engage one another, the scalable setting of output shaft of described magnetic-powder clutch 18, on described adapter plate 15, be hinged with stir handle 17 and stir handle 17 hinged with the output shaft of magnetic-powder clutch 18, described the first driver train, pressure sensor 6, rang sensor 8 is all connected with Programmable Logic Controller with magnetic-powder clutch 18, described receiving mechanism 1 is with the difference of discharge mechanism 4, described mount pad one side setting be the 3rd motor 5 instead of magnetic-powder clutch 18, other structures are identical with discharge mechanism 4, repeat no more.
Full automaticity film layer provided by the invention is worked in the following way: first the second motor 11 starts and by the gearing of worm and gear, sprocket wheel 23 rotated, sprocket wheel 23 drives chain 24 to rotate, chain 24 slides with sliding seat 22, sliding seat 22 is along the inclined lateral side down sliding of side plate 23, now volume there is is the paper in reel 20 of paper to be rolled into position corresponding with the second groove in sliding seat 22, the end of air-expanding shaft 21 on it, then sliding seat 22 makes the end of air-expanding shaft 21 be placed in the second groove and by air-expanding shaft 21 to move up together with paper in reel 20 along the inclined lateral side upward sliding of side plate 23, until slide into the position that sliding seat 22 coordinates with permanent seat 13, the first groove on permanent seat 13 just coordinates the second groove by the end locking of air-expanding shaft 21, then stir handle 17 and drive the output shaft of magnetic-powder clutch 18 that the first clutch pawl 16 on its end is engaged with the second clutch pawl 19 of air-expanding shaft 21 ends, thereby complete the fitting operation of paper in reel 20.The paper 9 of drawing from paper in reel 20 after distance-sensor 8 between guide reel 29 and pressure delivery roll 6 through and continue through coating mechanism 2 from walking around above pressure delivery roll 6, be finally crimped onto on the air-expanding shaft of receiving mechanism 1.Start the 3rd motor 5 and drive that air-expanding shaft on rolling-up mechanism 1 continues curling paper pull paper 9, paper 9 is constantly drawn from discharge mechanism 4, and through coating mechanism 2, in the time of paper 9 process coating mechanism 2,2 of coating mechanisms are emitted film it is laminating to paper 9, and the laminating paper products completing is collected by the air-expanding shaft on receiving mechanism 1 is curling.In paper 9 course of conveying, displacement meeting on paper 9 Widths is subject to the induction of distance-sensor 8, and around the paper 9 on pressure delivery roll 6 can be by its tensioning time downward pressure pass to pressure inductor 7 by pressure delivery roll 6, position sensor 8 and pressure inductor 7 can feed back to Programmable Logic Controller by the width position of paper 9 and degree of tension situation in real time, Programmable Logic Controller is according to feedback data control the first motor 25 and the magnetic-powder clutch 18 of inductor, make the first motor 25 drive screw rod bushing 25 to rotate and make screw mandrel 26 produce fore and aft motion, and then drive bin 28 on base 10, to slide and the skew of correcting paper 9, the output torque that makes magnetic-powder clutch 18 changes to control the velocity of rotation of paper in reel 20 and the dispensing speed of controlling paper 9, and then the degree of tension of control paper 9, realize the object of automatically entangling limit and automatically adjusting paper degree of tension.When the paper products batching on the air-expanding shaft of receiving mechanism 1 reaches requirement, just, by implementing to have with above-mentioned volume the inverse operation of the fitting operation of the paper in reel 20 of paper, the product of rolling is unloaded.
In said structure, the first driver train can adopt the common linear drives structure such as hydraulic cylinder, cylinder, but the screw mandrel 27 adopting in the present embodiment coordinates with the transmission of screw rod bushing 26, the precision that can make screw mandrel 27 drive bin 28 to slide is higher, thereby the precision that makes to entangle limit is higher, reaches and better entangles limit effect; The second driver train can adopt motor direct-drive sprocket wheel 23 common structures such as grade, but the worm gear that the present invention adopts and the mode that coordinates driving chain wheel of worm screw, it has the characteristic of self-locking, can ensure the above-mentioned sprocket wheel of worm gear and worm drive 23 and drive sliding seat 22 to there is higher stability while sliding, prevent that the phenomenon of back skating from appearring in sliding seat 22.
Claims (4)
1. a full automaticity film layer, comprise discharge mechanism, film-covering mechanism, receiving mechanism and Programmable Logic Controller, described discharge mechanism has bin, and be provided with positioning seat on described bin, described bin is connected and composed by pipe link by two blocks of side plates, it is characterized in that: described bin is slidably disposed on base, described base is provided with the first driver train being in transmission connection with bin, between described discharge mechanism and film-covering mechanism, be provided with pressure sensor and rang sensor, described pressure sensor is provided with pressure delivery roll, paper is through described rang sensor and walk around pressure delivery roll from top, described positioning seat comprises permanent seat and sliding seat, described permanent seat is provided with the first groove, described sliding seat is provided with the second groove, described the first groove and the second groove clamp air-expanding shaft end clamping mechanism near rear formation mutually, described permanent seat is fixed on side plate, described side plate plate face is provided with chain and the sprocket wheel of working in coordination, described sprocket wheel and the second driver train are in transmission connection, described sliding seat is slidably placed on the side plate with inclined lateral side and lower end is fixedly connected with chain, described positioning seat one side is provided with magnetic-powder clutch by adapter plate, the end of the output shaft of described magnetic-powder clutch and the end of described air-expanding shaft are respectively equipped with the first clutch pawl and the second clutch pawl that can engage one another, the scalable setting of output shaft of described magnetic-powder clutch, on described adapter plate, be hinged with and stir handle and stir handle and output shaft is hinged, described the first driver train, pressure sensor, rang sensor is all connected with Programmable Logic Controller with magnetic-powder clutch.
2. full automaticity film layer according to claim 1, it is characterized in that: described the first driver train comprises the first motor, screw mandrel and screw rod bushing, described the first motor is located on base and is connected with screw rod bushing, and described screw mandrel one end is connected with bin, and the other end and screw rod bushing are spirally connected.
3. full automaticity film layer according to claim 1, is characterized in that: described the second driver train comprises the second motor and intermeshing worm gear and worm screw, and described worm gear is connected with sprocket wheel, and described worm screw is connected with the rotating shaft of the second motor.
4. automatic reel film layer according to claim 1, is characterized in that: before and after described pressure delivery roll, both sides are provided with two guide reels, paper between pressure delivery roll and guide reel through and around pressure delivery roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410301516.XA CN104097972B (en) | 2014-06-30 | 2014-06-30 | Full-automatic laminating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410301516.XA CN104097972B (en) | 2014-06-30 | 2014-06-30 | Full-automatic laminating machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104097972A true CN104097972A (en) | 2014-10-15 |
| CN104097972B CN104097972B (en) | 2016-06-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410301516.XA Active CN104097972B (en) | 2014-06-30 | 2014-06-30 | Full-automatic laminating machine |
Country Status (1)
| Country | Link |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035809A (en) * | 2015-07-30 | 2015-11-11 | 孟钧 | Feeding device of paper rewinding machine |
| CN105858301A (en) * | 2016-05-26 | 2016-08-17 | 安徽华泰纺织有限公司 | Labor-saving textile cropping device |
| CN106476161A (en) * | 2015-08-25 | 2017-03-08 | 中国石油化工股份有限公司 | A kind of thermoplastic resin prepreg and its Preparation equipment |
| CN106516822A (en) * | 2016-12-22 | 2017-03-22 | 苏州金纬机械制造有限公司 | Centerless winding device |
| CN107499981A (en) * | 2017-08-11 | 2017-12-22 | 浙江康廷电子科技有限公司 | Discharging frame and the coating machine for being provided with the discharging frame |
| CN107826832A (en) * | 2017-12-15 | 2018-03-23 | 石卫祥 | The winding temporary storage mechanism and application method of a kind of waterproof cloth production |
| CN107826846A (en) * | 2017-10-27 | 2018-03-23 | 浙江越千树数码科技有限公司 | A kind of film roll deviation correcting device |
| CN107857144A (en) * | 2017-10-27 | 2018-03-30 | 浙江越千树数码科技有限公司 | A kind of transmission deviation correction mechanism of reel drum film |
| CN109335764A (en) * | 2018-08-28 | 2019-02-15 | 中山市科莱森自动化机械有限公司 | A kind of unwinding device convenient for coiled strip handling |
| CN109556780A (en) * | 2018-12-19 | 2019-04-02 | 青海盐湖工业股份有限公司 | A kind of method and system that laminating machine tension detects and controls |
| CN109720915A (en) * | 2019-01-24 | 2019-05-07 | 绍兴美科针纺有限公司 | A kind of winding cloth discharge device, outlet assembly of large circle machine |
| CN110817533A (en) * | 2019-11-28 | 2020-02-21 | 桐乡市麦西微服饰有限公司 | Conveying device for composite cloth |
| CN110872010A (en) * | 2018-09-04 | 2020-03-10 | 航天信息股份有限公司 | Unreeling device, unreeling control method and film laminating machine |
| CN111483852A (en) * | 2020-04-26 | 2020-08-04 | 吴飞 | Cloth coiling mechanism for textile printing and dyeing |
| CN112744605A (en) * | 2021-01-20 | 2021-05-04 | 长沙长泰智能装备有限公司 | Double-station fixed-core transfer device for small cigarette trays |
| CN114275581A (en) * | 2021-12-28 | 2022-04-05 | 海宁长昆包装有限公司 | A rolling equipment for production of BOPP film |
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| CN203568552U (en) * | 2013-11-28 | 2014-04-30 | 东莞市尼的净化科技有限公司 | Thin film automatic uncoiling control device |
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| JP2007290792A (en) * | 2006-04-21 | 2007-11-08 | Omori Mach Co Ltd | Film supply device for packaging machine |
| WO2007130956A1 (en) * | 2006-05-01 | 2007-11-15 | Sealed Air Corporation (Us) | Apparatus and method for controlling position of an edge of an advancing web of flexible material |
| CN201351063Y (en) * | 2008-12-19 | 2009-11-25 | 上海长胜纺织制品有限公司 | Combined film coating and cloth coiling device for transfer printing machine |
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035809A (en) * | 2015-07-30 | 2015-11-11 | 孟钧 | Feeding device of paper rewinding machine |
| CN106476161A (en) * | 2015-08-25 | 2017-03-08 | 中国石油化工股份有限公司 | A kind of thermoplastic resin prepreg and its Preparation equipment |
| CN105858301A (en) * | 2016-05-26 | 2016-08-17 | 安徽华泰纺织有限公司 | Labor-saving textile cropping device |
| CN106516822A (en) * | 2016-12-22 | 2017-03-22 | 苏州金纬机械制造有限公司 | Centerless winding device |
| CN106516822B (en) * | 2016-12-22 | 2019-08-02 | 苏州金纬机械制造有限公司 | It is not in the mood for wrap-up |
| CN107499981B (en) * | 2017-08-11 | 2019-04-30 | 浙江康廷电子科技有限公司 | Discharging frame and the coating machine for being equipped with the discharging frame |
| CN107499981A (en) * | 2017-08-11 | 2017-12-22 | 浙江康廷电子科技有限公司 | Discharging frame and the coating machine for being provided with the discharging frame |
| CN107826846A (en) * | 2017-10-27 | 2018-03-23 | 浙江越千树数码科技有限公司 | A kind of film roll deviation correcting device |
| CN107857144A (en) * | 2017-10-27 | 2018-03-30 | 浙江越千树数码科技有限公司 | A kind of transmission deviation correction mechanism of reel drum film |
| CN107826832A (en) * | 2017-12-15 | 2018-03-23 | 石卫祥 | The winding temporary storage mechanism and application method of a kind of waterproof cloth production |
| CN109335764A (en) * | 2018-08-28 | 2019-02-15 | 中山市科莱森自动化机械有限公司 | A kind of unwinding device convenient for coiled strip handling |
| CN110872010A (en) * | 2018-09-04 | 2020-03-10 | 航天信息股份有限公司 | Unreeling device, unreeling control method and film laminating machine |
| CN109556780A (en) * | 2018-12-19 | 2019-04-02 | 青海盐湖工业股份有限公司 | A kind of method and system that laminating machine tension detects and controls |
| CN109720915A (en) * | 2019-01-24 | 2019-05-07 | 绍兴美科针纺有限公司 | A kind of winding cloth discharge device, outlet assembly of large circle machine |
| CN110817533A (en) * | 2019-11-28 | 2020-02-21 | 桐乡市麦西微服饰有限公司 | Conveying device for composite cloth |
| CN111483852A (en) * | 2020-04-26 | 2020-08-04 | 吴飞 | Cloth coiling mechanism for textile printing and dyeing |
| CN112744605A (en) * | 2021-01-20 | 2021-05-04 | 长沙长泰智能装备有限公司 | Double-station fixed-core transfer device for small cigarette trays |
| CN112744605B (en) * | 2021-01-20 | 2022-05-03 | 长沙长泰智能装备有限公司 | Double-station fixed-core transfer device for small cigarette trays |
| CN114275581A (en) * | 2021-12-28 | 2022-04-05 | 海宁长昆包装有限公司 | A rolling equipment for production of BOPP film |
| CN114275581B (en) * | 2021-12-28 | 2023-09-22 | 海宁长昆包装有限公司 | Winding equipment for BOPP film production |
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| CN104097972B (en) | 2016-06-15 |
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| CI01 | Publication of corrected invention patent application |
Correction item: Applicant Correct: Ruian Ruishen Mechanical Industry Co., Ltd. False: RUIAN RUISHEN MACHINERY INDUSTRIAL CO., LTD. Number: 42 Volume: 30 |
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| CI02 | Correction of invention patent application |
Correction item: Applicant Correct: Ruian Ruishen Mechanical Industry Co., Ltd. False: RUIAN RUISHEN MACHINERY INDUSTRIAL CO., LTD. Number: 42 Page: The title page Volume: 30 |
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Free format text: CORRECT: APPLICANT; FROM: RUIAN RUISHEN MACHINERY INDUSTRIAL CO., LTD. TO: RUISHEN MACHINERY INDUSTRIAL CO., RUI AN CITY |
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