CN104096838A - System for controlling automatic material charging of multiple mechanical powder forming presses - Google Patents
System for controlling automatic material charging of multiple mechanical powder forming presses Download PDFInfo
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- CN104096838A CN104096838A CN201410202444.3A CN201410202444A CN104096838A CN 104096838 A CN104096838 A CN 104096838A CN 201410202444 A CN201410202444 A CN 201410202444A CN 104096838 A CN104096838 A CN 104096838A
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Abstract
The invention discloses a system for controlling automatic material charging of multiple mechanical powder forming presses. The system comprises a material feeding unit, a material conveying unit, a material charging unit and a maintenance unit; the whole automatic material charging system is rectangular; a program cabinet is placed in the right front part of the material charging system; multiple presses are horizontally arranged in two rows, a horizontal material feeding travelling rail is arranged between the presses, a tank-type lifting mechanism is placed on the horizontal material feeding travelling rail, and a clamping swing arm is fixedly arranged on the tank-type lifting mechanism; a maintenance ladder is arranged between the presses. The system has the technical effects that rapid material acquisition is realized by virtue of a stacker; instant material charging of the multiple mechanical powder forming presses is controlled by virtue of a research and development program-controlled cabinet and a long-distance remote-control command; by virtue of designing interlocking of a swing arm lifter and a horizontal travelling mechanism, safe and automatic material conveying is realized; by virtue of a normally-closed material leakage port valve mechanism, the material conveying unit is nearly free from dusty operation; in addition, the operation system can be used for optimizing pressing workshop equipment layout and optimizing a material transfer route, so that the pressing workshop equipment layout and the material transfer route are more elaborate and beautiful.
Description
Technical field
The present invention relates to powder metallurgy automation equipment and workshop appliance layout field, be specifically related to a kind of system that many mechanical powder moulding press automatic chargings are used of controlling.
Background technology
At present, in Powder Metallurgy Industry class, the unit press feeding unit material in compressing workshop, how by a dead lift raw material, is climbed the workbench of several meters high, by the shovel material of one spoonful one spoonful of manual type materials shovel.When raw material use amount is excessive, may enable electric block, the artificial operation of bearing a heavy burden of subduction, but it needs the rigorous operation of employee, not only lengthen the activity duration, reduce order of classes or grades at school production capacity, also there are a large amount of potential safety hazards: smash equipment as charging basket falls in the air, and threaten the personal safety of personnel in workshop, therefore be seldom used.In addition, all there is very serious problem of environmental pollution in above two kinds of material-uploading styles, not only in the time of batch turning, can produce a large amount of dust, endangers closely operating personnel's health; And have the material of leakage spreading phenomenon, not only dirtyization board increases prune job amount, the quality (batch mixing), the while that also affect presswork are also caused certain waste.
Summary of the invention
For accessory system deficiency and the defect of existing industry production equipment, a kind ofly control the system that many mechanical powder moulding press automatic chargings are used, this system architecture is simple, easy to use, can realize quick feeding, instant material loading, self-feeding, the advantages such as nearly zero dust operation, saves material, free from environmental pollution.
The present invention is achieved like this, a kind ofly control the system that many mechanical powder moulding press automatic chargings are used, it comprises feed unit, feeding unit, dosage unit and maintenance unit, it is characterized in that: described feed unit is by the stainless steel pricker lid of funnel-form, stainless steel charging basket, carrier-and-stacker and electronic clamping installation composition, described feeding unit is by switch board, clamping oscillating arm mechanisms, straight feeding walking track, box elevating mechanism and press, press approach switch and light velocity switch composition, described dosage unit is by pneumatic shutter, area sensor, reinforced spool spring pre-tightening material envelope, press charging hopper composition, described maintenance unit is by safeguarding that ladder forms, the whole automatical feeding system layout that is rectangle, the stainless steel pricker lid of funnel-form is arranged on stainless steel charging basket, carrier-and-stacker is to get the transporting equipment that stainless steel charging basket is used, described carrier-and-stacker is provided with electronic clamping device, charging basket is located fast and picked and placeed, and energy manual overturning charging basket, program cabinet is placed on the right front of feeding system, many press divide two row of horizontal to place, straight feeding walking track is equipped with in centre position, box elevating mechanism is placed on straight feeding walking track, and clamping oscillating arm mechanisms is fixed on box elevating mechanism, described press is provided with press approach switch and light velocity switch, press charging hopper, press approach switch and light velocity switch are installed on press and press charging hopper position equal-height position, pneumatic shutter is arranged on the charging aperture place on press charging hopper, described area sensor has two sensed positions, its head end be fixed on press charging hopper directly over location orifice plate, its tail end is fixed on the pneumatic shutter place of press charging hopper inside, the sealing of described reinforced spool spring pre-tightening material fixes on the stainless steel pricker lid of funnel-form inside, safeguards that elevator setting is between press and press.
A kind of system that many mechanical powder moulding press automatic chargings are used of controlling of the present invention, work flow is as follows:
(1) charging, by manually the flat cover on stainless steel charging basket being replaced with to the stainless steel pricker lid of funnel-form, manually remove to the feeding position on carrier-and-stacker changing stainless steel charging basket later afterwards, electronic clamping device on automatic piling car clamps stainless steel charging basket rise to the feeding height and position of appointment, after hand-operated clamping, stainless steel charging basket is turned over turnback by operating personnel, and carrier-and-stacker is shifted and is clamped onto the position that connects material of oscillating arm mechanisms docking, clamping oscillating arm mechanisms clamps stainless steel charging basket automatically, and in treating that feeding position waits for next step operation.
(2) feeding: clamping oscillating arm mechanisms and straight feeding walking track are by the instruction of inputting in program cabinet, transverse shifting by the box elevating mechanism of press approach switch on straight feeding walking track, clamping oscillating arm mechanisms is first transported to charging basket treats material loading press seat in the plane place.Then box elevating mechanism, by the control of light velocity switch, is raised to by clamping oscillating arm mechanisms the reinforced height of press that programming is good, and the pneumatic shutter by area sensor control finally clamping on oscillating arm mechanisms and press charging hopper completes mating operation.Because front once reinforced three-dimensional coordinate can be kept at program the inside automatically, while resetting coordinate after, can directly transfer.So when press repeats to feed in raw material, system can adopt memory type one key automatically to regulate positioning function, press is located automatically, calculate and manually input coordinate instruction without taking time again.
(3) reinforced: reinforced spool spring pre-tightening material envelope is to adopt at cone lid leak material mouthful place's mounting spherical spool and the core bar of spring be housed and realize material sealing function.When clamping oscillating arm mechanisms and the press hopper of feeding completes after mating operation, clamping oscillating arm mechanisms drops to specified altitude assignment, when press is opened pneumatic shutter automatically, location orifice plate on press charging hopper is exerted pressure to the spring on core bar, core bar is got on by top from spool, then powder flows in hopper from the stainless steel pricker lid of funnel-form hole, thereby realizes reinforced operation.
(4) safeguard: in the time that certain press need to be safeguarded, operating personnel are set as treating service object by this equipment in control program, overall charging system can be automatically by this press shielding (cannot realize auto feed), while manually certain press being fed in raw material, changes barrel operation, do out of trade except this press and last press can not carry out auto feed, the operation of all can normally feeding in raw material of all the other press, guarantees the smooth and easy and operating personnel's of operation safety.
Further, described employing memory type one key regulates positioning function automatically, ensures that feed opening is connected contraposition with the intelligence between hopper, meets workshop zero and leaks material requirement.
Further, described box elevating mechanism type of drive adopts the rack-and-pinion kind of drive to drive, and the positioning control of approach switch is to complete by signal feedback.In addition, the parts such as press approach switch and light velocity switch and motor and chain pitch wheel have been system constructing pneumatically operated brake, can adopt fixed point aerodynamic brake auxiliary positioning function to treat reinforced press and accurately locate.
Further, the structural design of funnel-form conical lid, and adopt the sealing device that the core bar of spring and sphere core form is housed, is normally closed type interactive switch, ensures flow smooth and easy and close very leak free sealing under state opening under state powder.
Further, the location orifice plate of the pneumatic shutter in hopper and hopper top, by the synchronous sensitivity in position of area sensor, makes hopper have the inflow that can have or not according to induction material, automatically opens or close the function of pneumatic shutter.
Technique effect of the present invention is: realize quick feeding by piler, the instant material loading of research and development switch board and many mechanical powder moulding press of remote control command control, the interlocking that has designed swing arm lifting machine and horizontal running mechanism carrys out safe automatic feeding, normally closed type leaks a material mouthful valve mechanism and more makes the nearly zero dust operation of feeding unit, in addition, this operating system optimization compacting workshop appliance layout, optimization material transferring route, make it more rigorous, attractive in appearance.
Brief description of the drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the single dosage unit structural representation of the present invention.
In the drawings, the stainless steel pricker lid 1 of funnel-form, stainless steel charging basket 2, carrier-and-stacker 3 and electronic clamping device 4, switch board 5, clamping oscillating arm mechanisms 6, feeding walking track 7, box elevating mechanism 8, press 9, press approach switch and light velocity switch, pneumatic shutter 11, area sensor 12, reinforced spool spring pre-tightening material envelope 13, press charging hopper 14, safeguards ladder 15.
Detailed description of the invention
Below in conjunction with brief description of the drawings, embodiments of the invention are described in further detail, but the present embodiment is not limited to the present invention, every employing analog structure of the present invention and similar variation thereof, all should list protection scope of the present invention in.
The present invention comes work and enforcement like this, a kind ofly control the system that many mechanical powder moulding press automatic chargings are used, it comprises feed unit, feeding unit, dosage unit and maintenance unit, it is characterized in that: described feed unit is by the stainless steel pricker lid 1 of funnel-form, stainless steel charging basket 2, carrier-and-stacker 3 and electronic clamping device 4 form, described feeding unit is by switch board 5, clamping oscillating arm mechanisms 6, straight feeding walking track 7, box elevating mechanism 8 and press 9, press approach switch and light velocity switch 10 form, described dosage unit is by pneumatic shutter 11, area sensor 12, reinforced spool spring pre-tightening material envelope 13, press charging hopper 14 forms, described maintenance unit is by safeguarding that ladder 15 forms, the whole automatical feeding system layout that is rectangle, the stainless steel pricker lid 1 of funnel-form is arranged on stainless steel charging basket 2, carrier-and-stacker 3 is for getting the transporting equipment that tubbing is used, described carrier-and-stacker 3 is provided with electronic clamping device 4, charging basket is located fast and picked and placeed, and energy manual overturning charging basket, program cabinet 5 is placed on the right front of feeding system, 9 point of two row of horizontal of many press placed, straight feeding walking track 7 is equipped with in centre position, 8 of box elevating mechanisms are placed on straight feeding walking track 7, and clamping oscillating arm mechanisms 6 is fixed on box elevating mechanism 8, described press 9 is provided with press approach switch and light velocity switch 10 and press charging hopper 14, press approach switch and light velocity switch 10 are installed on press 10 and press charging hopper 14 position equal-height positions, pneumatic shutter 11 is arranged on the charging aperture place on press charging hopper 14, described area sensor 12 has two sensed positions, its head end be fixed on press charging hopper 14 directly over location orifice plate, its tail end is fixed on pneumatic shutter 11 places of press charging hopper 14 inside, described reinforced spool spring pre-tightening material envelope 13 is fixed on the stainless steel pricker lid of funnel-form 1 inside, safeguards that ladder 15 is arranged between press 9 and press 9.
A kind of system that many mechanical powder moulding press automatic chargings are used of controlling of the present invention, work flow is as follows:
(1) charging, by manually the flat cover on stainless steel charging basket 2 being replaced with to the stainless steel pricker lid 1 of funnel-form, manually remove to the feeding position on carrier-and-stacker 3 changing stainless steel charging basket 2 later afterwards, electronic clamping device 4 on automatic piling car 3 clamps stainless steel charging basket 2 rise to the feeding height and position of appointment, after hand-operated clamping, stainless steel charging basket 2 is turned over turnback by operating personnel, and shift and clamp carrier-and-stacker 3 onto the position that connects material that oscillating arm mechanisms 6 is docked, clamping oscillating arm mechanisms 6 clamps stainless steel charging basket 2 automatically, and in treating that feeding position waits for next step operation.
(2) feeding: clamping oscillating arm mechanisms 6 and straight feeding walking track 7 are by the instruction of input in program cabinet 5, transverse shifting by the box elevating mechanism 8 of press approach switch on straight feeding walking track 7, clamping oscillating arm mechanisms 6 is first transported to charging basket treats material loading press 9 seat in the plane places.Then box elevating mechanism 8, by the control of light velocity switch, is raised to by clamping oscillating arm mechanisms 6 the reinforced height of press that programming is good, finally clamps oscillating arm mechanisms 6 and completes mating operation with the pneumatic shutter of being controlled by area sensor 12 11 on press charging hopper 14.Because front once reinforced three-dimensional coordinate can be kept at program the inside automatically, while resetting coordinate after, can directly transfer.So when press 9 repeats to feed in raw material, system can adopt memory type one key automatically to regulate positioning function, press is located automatically, calculate and manually input coordinate instruction without taking time again.
(3) reinforced: reinforced spool spring pre-tightening material envelope 13 is to adopt at cone lid leak material mouthful place's mounting spherical spool and the core bar of spring be housed and realize material sealing function.When clamping oscillating arm mechanisms 6 and press charging hopper 14 complete after mating operation, clamping oscillating arm mechanisms 6 drops to specified altitude assignment, when press 9 is opened pneumatic shutter 11 automatically, location orifice plate on press charging hopper 14 is exerted pressure to the spring on core bar, core bar is got on by top from spool, then powder flows in hopper from the stainless steel pricker lid of funnel-form 1 hole, thereby realizes reinforced operation.
(4) safeguard: in the time that certain press need to be safeguarded, operating personnel are set as treating service object by this equipment in control program, overall charging system can be automatically by this press shielding (cannot realize auto feed), while manually certain press being fed in raw material, changes barrel operation, do out of trade except this press and last press can not carry out auto feed, the operation of all can normally feeding in raw material of all the other press, guarantees the smooth and easy and operating personnel's of operation safety.
Claims (3)
1. can control the system that many mechanical powder moulding press automatic chargings are used for one kind, it comprises feed unit, feeding unit, dosage unit and maintenance unit, it is characterized in that: described feed unit is by the stainless steel pricker lid of funnel-form, stainless steel charging basket, carrier-and-stacker and electronic clamping installation composition, described feeding unit is by switch board, clamping oscillating arm mechanisms, straight feeding walking track, box elevating mechanism and press, press approach switch and light velocity switch composition, described dosage unit is by pneumatic shutter, area sensor, reinforced spool spring pre-tightening material envelope, press charging hopper composition, described maintenance unit is by safeguarding that ladder forms, the whole automatical feeding system layout that is rectangle, the stainless steel pricker lid of funnel-form is arranged on stainless steel charging basket, carrier-and-stacker is to get the transporting equipment that stainless steel charging basket is used, described carrier-and-stacker is provided with electronic clamping device, program cabinet is placed on the right front of feeding system, many press divide two row of horizontal to place, straight feeding walking track is equipped with in centre position, box elevating mechanism is placed on straight feeding walking track, and clamping oscillating arm mechanisms is fixed on box elevating mechanism, described press is provided with press approach switch and light velocity switch, press charging hopper, press approach switch and light velocity switch are installed on press and press charging hopper position equal-height position, pneumatic shutter is arranged on the charging aperture place on press charging hopper, described area sensor has two sensed positions, its head end be fixed on press charging hopper directly over location orifice plate, its tail end is fixed on the pneumatic shutter place of press charging hopper inside, the sealing of described reinforced spool spring pre-tightening material fixes on the stainless steel pricker lid of funnel-form inside, safeguards that ladder is arranged between press and press.
2. a kind of system that many mechanical powder moulding press automatic chargings are used of controlling according to claim 1, is characterized in that: described reinforced spool spring pre-tightening material envelope is to adopt at cone lid leak material mouthful place's mounting spherical spool and the core bar of spring be housed and realize material sealing function.
3. a kind of system that many mechanical powder moulding press automatic chargings are used of controlling according to claim 1, is characterized in that: described box elevating mechanism type of drive adopts the rack-and-pinion kind of drive to drive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410202444.3A CN104096838B (en) | 2014-05-14 | 2014-05-14 | A kind of system controlling multiple stage mechanical powder moulding press automatic charging |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410202444.3A CN104096838B (en) | 2014-05-14 | 2014-05-14 | A kind of system controlling multiple stage mechanical powder moulding press automatic charging |
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| CN104096838A true CN104096838A (en) | 2014-10-15 |
| CN104096838B CN104096838B (en) | 2016-11-23 |
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| CN201410202444.3A Expired - Fee Related CN104096838B (en) | 2014-05-14 | 2014-05-14 | A kind of system controlling multiple stage mechanical powder moulding press automatic charging |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106553302A (en) * | 2016-11-22 | 2017-04-05 | 西安益翔航电科技有限公司 | A kind of hot-forming semi-automatic production line of passenger car brake piece |
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| CN202343942U (en) * | 2011-12-09 | 2012-07-25 | 宁波松科磁材有限公司 | Pressing forming platform system for neodymium iron boron magnetic field |
| CN203843165U (en) * | 2014-05-14 | 2014-09-24 | 九江金鹭硬质合金有限公司 | Feeding device of mechanical powder molding press |
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2014
- 2014-05-14 CN CN201410202444.3A patent/CN104096838B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0740321A (en) * | 1993-07-30 | 1995-02-10 | Akebono Brake Ind Co Ltd | Molding material charging device |
| CN201405061Y (en) * | 2008-12-26 | 2010-02-17 | 成都四星液压制造有限公司 | Mechanism for automatically installing and locking magnetic material automatic wet press machine mould |
| CN201603873U (en) * | 2010-03-16 | 2010-10-13 | 宝山钢铁股份有限公司 | Consumable electrode pressing mould feeding device of vacuum arc furnace |
| KR101058145B1 (en) * | 2011-05-04 | 2011-08-24 | (주)지케이에스 | Powder compacting apparatus and method for multilayer compacting |
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| CN202343942U (en) * | 2011-12-09 | 2012-07-25 | 宁波松科磁材有限公司 | Pressing forming platform system for neodymium iron boron magnetic field |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106553302A (en) * | 2016-11-22 | 2017-04-05 | 西安益翔航电科技有限公司 | A kind of hot-forming semi-automatic production line of passenger car brake piece |
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| CN104096838B (en) | 2016-11-23 |
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Granted publication date: 20161123 Termination date: 20200514 |