CN104096725B - Steel structure web arc means for correcting - Google Patents

Steel structure web arc means for correcting Download PDF

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Publication number
CN104096725B
CN104096725B CN201410282110.1A CN201410282110A CN104096725B CN 104096725 B CN104096725 B CN 104096725B CN 201410282110 A CN201410282110 A CN 201410282110A CN 104096725 B CN104096725 B CN 104096725B
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steel
hydraulic
web
steel structure
hydraulic system
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CN104096725A (en
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邓磊
余世友
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Tongling Ferrous Construction & Installation Steel Structure Co Ltd
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Tongling Ferrous Construction & Installation Steel Structure Co Ltd
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Abstract

The invention discloses a kind of steel structure web arc means for correcting, comprise the electric-control system of several hydraulic systems and each hydraulic system of correspondence; Described hydraulic system comprises the high-pressure liquid tube of the described hydraulic pump of hydraulic pump, hydraulic cylinder and connection and hydraulic cylinder, the hydraulic cylinder piston rod of hydraulic system described in several is respectively in the two sides that steel builds material web, and the piston rod that steel builds material web two sides is symmetrical, is positioned at steel and builds the piston rod of material web any surface all along the width arrangement of steel structure material web; Described electric-control system comprises the flow controller be arranged on described high-pressure liquid tube, and whether described flow controller for controlling the work of described hydraulic system.Steel structure web arc means for correcting of the present invention, for steel structure web arc correction operation provides a kind of new technical scheme, and operating efficiency is high, labour intensity is low, automaticity is high.

Description

Steel structure web arc means for correcting
Technical field
The present invention relates to a kind of steel structure web arc means for correcting, belong to metal building material manufacturing technology field.
Background technology
The metal building materials such as case beam, H profile steel all have web structure, in the process of case beam and H profile steel, web is easier to deform in the process overturning workpiece or weld job, the web of distortion needs to correct in time, the mechanical strength avoiding web to be out of shape the structure such as the steel that causes case beam, H profile steel material sustains damage, and does not reach actual operation requirements.In prior art, correction operation for web distortion mainly comprises following process: be first placed in by Troffer under the steel such as case beam, H profile steel builds the wing plate (or cover plate) of materials, then block shape drift is placed on the steel such as Troffer and case beam, H profile steel and builds between the web of material; Then knocking block shape drift makes it movable thus web that the is steel structure materials such as squeezing tank beam, H profile steel, reaches the object of correcting and protruding distortion.In addition, for the rectification of web depressed deformation, need welding one block plate thus the local dent distortion of the web of the steel structure materials such as case beam, H profile steel is pulled out, then carry out spot welding at the welding bead place of web and wing plate (or cover plate) to fix, need the steel plate be welded on web to remove after finally having assembled, and the overlap built on the web of material is polished clean by being retained in the steel such as case beam, H profile steel.It can thus be appreciated that, in prior art for the steel such as case beam, H profile steel build the web distortion correction task difficulty of material larger, consuming time compared with long, cost compared with high, labour intensity is large, operating efficiency is low, therefore in the urgent need to providing one more reasonable, efficient technical scheme, to realize the correction of steel structure web arc.
Summary of the invention
The present invention is just for the deficiency that prior art exists, and provide a kind of steel structure web arc means for correcting, for steel structure web arc correction operation provides a kind of new technical scheme, and operating efficiency is high, labour intensity is low, automaticity is high.
For solving the problem, the technical solution used in the present invention is as follows:
A kind of steel structure web arc means for correcting, comprising:
The electric-control system of several hydraulic systems and each hydraulic system of correspondence;
Described hydraulic system comprises the high-pressure liquid tube of the described hydraulic pump of hydraulic pump, hydraulic cylinder and connection and hydraulic cylinder, the piston rod of the hydraulic cylinder of hydraulic system described in several is respectively in the two sides that steel builds material web, and the piston rod that steel builds material web two sides is symmetrical, is positioned at steel and builds the piston rod of material web any surface all along the width arrangement of steel structure material web;
Described electric-control system comprises the flow controller be arranged on described high-pressure liquid tube, and whether described flow controller for controlling the work of described hydraulic system.
The structure of described flow controller and working method are obviously not limited to the specific embodiment of the invention or hereinafter preferably detailed description of the invention, it can also be the fluid flow uniquely caused by detecting piston rod, flow signal is converted into the control signal containing work degree by single-chip microcomputer, hydraulic control cylinder promotes piston rod and moves to reset.
Namely the work of described hydraulic system provide hydraulic coupling that piston rod is outwards extended, thus promote web towards the direction movement and deformation away from hydraulic cylinder.
As the improvement of technique scheme, described flow controller comprises electromagnetic relay, two static contacts and the movable contact spring for conducting two described static contacts, described electromagnetic relay connects operating circuit and control circuit, two described static contacts are arranged on the inwall of described high-pressure liquid tube all at least partially, described movable contact spring to be movably set in described high-pressure liquid tube and to stop the liquid of described movable contact spring both sides mutually to circulate, two described static contacts access the both positive and negative polarity of described control circuit respectively, and described hydraulic system works asynchronously with described operating circuit.
Described hydraulic system works asynchronously with described operating circuit and refers to that, after described operating circuit is connected, described hydraulic system is started working; After described operating circuit disconnects, described hydraulic system quits work.
As the improvement of technique scheme, described electromagnetic relay is connection signal circuit also, and described signal circuit is provided with signal prompt mechanism.
Compared with prior art, implementation result of the present invention is as follows in the present invention:
Steel structure web arc means for correcting of the present invention, make steel structure web arc convex degree by the perception of piston rod institute by arranging flow controller, and hydraulic control system starts, hydraulic system provides hydraulic coupling that piston rod is moved and extrudes steel structure web arc convex portion, until lug boss smooth after, during piston rod work, the distance of movement equals lug boss and extrudes the displacement caused, and hydraulic system quits work automatically; Above-mentioned operation process automaticity is high, operating efficiency is high, labour intensity is low.
Accompanying drawing explanation
Fig. 1 is steel structure web arc means for correcting of the present invention cross section structure schematic diagram when not working;
Cross section structure schematic diagram when Fig. 2 is steel structure web arc means for correcting of the present invention work;
Fig. 3 is steel structure web arc means for correcting plan structure schematic diagram of the present invention;
Fig. 4 is steel structure web arc means for correcting of the present invention electrical block diagram when not working;
Electrical block diagram when Fig. 5 is steel structure web arc means for correcting of the present invention work.
Detailed description of the invention
Below in conjunction with specific embodiments content of the present invention is described.
As shown in Figures 1 to 5, be steel structure web arc means for correcting structural representation of the present invention.Steel structure web arc means for correcting of the present invention, comprising: the electric-control system of several hydraulic systems and each hydraulic system of correspondence; Described hydraulic system comprises hydraulic pump 1, hydraulic cylinder 2 and is connected the high-pressure liquid tube 3 of described hydraulic pump 1 and hydraulic cylinder 2, the piston rod 21 of the hydraulic cylinder 2 of hydraulic system described in several is respectively in the two sides that steel builds material web 4, and the piston rod 21 that steel builds material web 4 two sides is symmetrical, is positioned at steel and builds the piston rod 21 of material web 4 any surface all along the width arrangement of steel structure material web 4; Described electric-control system comprises the flow controller 5 be arranged on described high-pressure liquid tube 3, and whether described flow controller 5 for controlling the work of described hydraulic system.Specifically preferably, described flow controller comprises electromagnetic relay 51, two static contacts 52 and the movable contact spring 53 for the described static contact 52 of conducting two, described electromagnetic relay 51 connects operating circuit 54 and control circuit 55, two described static contacts 52 are arranged on the inwall of described high-pressure liquid tube 3 all at least partially, described movable contact spring 53 to be movably set in described high-pressure liquid tube 3 and to stop the liquid of described movable contact spring 53 both sides mutually to circulate, two described static contacts 52 access the both positive and negative polarity of described control circuit 55 respectively, described hydraulic system works asynchronously with described operating circuit 54.
When work starts, as shown in Figure 1, movable contact spring 53 state in electric-control system as shown in Figure 4 for the state of hydraulic cylinder 2 piston rod 21, movable contact spring 53 makes two described static contact 52 admittances, namely control circuit 55 is admittance state, and electromagnetic relay 51 makes operating circuit 54 disconnect, and namely hydraulic system does not work.
Along with steel builds the movement of material web 4, as shown in Figure 2, boss touches piston rod 21, promote piston rod 21 to move, thus the liquid in hydraulic cylinder 2 is flowed, the liquid of flowing promotes movable contact spring 53 and moves in high-pressure liquid tube 3, state as shown in Figure 5, movable contact spring 53 makes two described static contacts 52 disconnect, namely control circuit 55 is off state, electromagnetic relay 51 makes operating circuit 54 admittance, namely hydraulic system is started working, hydraulic pump 1 pressurizes and piston rod 21 extruding promotion steel structure material web 4 is moved in hydraulic cylinder 2, the boss making steel build material web 4 caves in gradually, until smooth, along with the reset gradually of piston rod 21, now movable contact spring 53 is got back to again as shown in Figure 4 under state, thus make control circuit 55 admittance, electromagnetic relay 51 makes operating circuit 54 disconnect, hydraulic system quits work.In fig. 2, the hydraulic system worked particularly is that the right counts second, third and the 4th hydraulic system from top to bottom.
Further optimally, described electromagnetic relay 51 is connection signal circuit 56 also, and described signal circuit 56 is provided with signal prompt mechanism 57.By signalization circuit 56 and signal prompt mechanism 57, when operating circuit 54 admittance, when hydraulic system is started working, signal prompt mechanism 57 can send cue, operating personnel or automation equipment is made to stop Mobile steel building material web 4, until steel build the boss process of material web 4 smooth after, signal prompt mechanism 57 stops prompting, then continues Mobile steel and build material web 4.
Above content is detailed description made for the present invention in conjunction with specific embodiments, can not assert that the present invention specifically implements to be only limitted to these explanations.For those skilled in the art, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, all should be considered as belonging to the scope of protection of the invention.

Claims (2)

1. a steel structure web arc means for correcting, is characterized in that, comprising:
The electric-control system of several hydraulic systems and each hydraulic system of correspondence;
Described hydraulic system comprises hydraulic pump (1), hydraulic cylinder (2) and is connected the high-pressure liquid tube (3) of described hydraulic pump (1) and hydraulic cylinder (2), the piston rod (21) of the hydraulic cylinder (2) of hydraulic system described in several is respectively in the two sides that steel builds material web (4), and the piston rod (21) that steel builds material web (4) two sides is symmetrical, is positioned at steel and builds the piston rod (21) of material web (4) any surface all along the width arrangement of steel structure material web (4);
Described electric-control system comprises the flow controller (5) be arranged on described high-pressure liquid tube (3), and whether described flow controller (5) for controlling the work of described hydraulic system;
Described flow controller comprises electromagnetic relay (51), two static contacts (52) and the movable contact spring (53) for conducting two described static contacts (52), described electromagnetic relay (51) connects operating circuit (54) and control circuit (55), two described static contacts (52) are arranged on the inwall of described high-pressure liquid tube (3) all at least partially, described movable contact spring (53) to be movably set in described high-pressure liquid tube (3) and to stop the liquid of described movable contact spring (53) both sides mutually to circulate, two described static contacts (52) access the both positive and negative polarity of described control circuit (55) respectively, described hydraulic system works asynchronously with described operating circuit (54).
2. steel structure web arc means for correcting as claimed in claim 1, is characterized in that, described electromagnetic relay (51) is connection signal circuit (56) also, and described signal circuit (56) is provided with signal prompt mechanism (57).
CN201410282110.1A 2014-06-23 2014-06-23 Steel structure web arc means for correcting Active CN104096725B (en)

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Publication number Priority date Publication date Assignee Title
CN106334727A (en) * 2016-10-25 2017-01-18 中铁五局集团有限公司 Tool for controlling welding deformation of wing plate of box beam
CN109530485B (en) * 2019-01-28 2020-08-18 唐山市丰润区鑫亿源钢铁有限公司 Giant I-steel correcting system

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JP3113368B2 (en) * 1992-02-12 2000-11-27 川崎製鉄株式会社 Shape steel straightening method and apparatus
JP2914956B1 (en) * 1998-05-01 1999-07-05 正守 細野 Method and apparatus for straightening welded steel
CN101712053B (en) * 2009-12-14 2011-08-10 浙江大学 Multi-straightening head-based quick straightening device and method
CN201644563U (en) * 2010-04-08 2010-11-24 莱芜钢铁集团有限公司 Profile steel straightening roller device
CN102151719B (en) * 2011-01-31 2012-08-01 辽宁银捷机械装备制造有限公司 High-accuracy straightening machine for tantalum-niobium alloy pipe
JP6007597B2 (en) * 2012-05-31 2016-10-12 Jfeスチール株式会社 Bending straightening device for section steel and method for straightening section bending
CN204035243U (en) * 2014-06-23 2014-12-24 铜陵有色建安钢构有限责任公司 Steel structure web arc means for correcting

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