CN104090537A - Wireless base station apparatus for industrial production line - Google Patents
Wireless base station apparatus for industrial production line Download PDFInfo
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- CN104090537A CN104090537A CN201410256311.4A CN201410256311A CN104090537A CN 104090537 A CN104090537 A CN 104090537A CN 201410256311 A CN201410256311 A CN 201410256311A CN 104090537 A CN104090537 A CN 104090537A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Mobile Radio Communication Systems (AREA)
Abstract
The invention discloses a wireless base station apparatus for an industrial production line. The apparatus is characterized by comprising an antenna, a microprocessor, a reset circuit, a power supply circuit, a power indication lamp, a ZIGBEE communication module and a TCP/IP communication module. One end of the ZIGBEE communication module is accessed to a local area network in a TCP/IP mode and then is connected with a background center server, and the other end communicates with an industrial production line wireless acquisition terminal through a WPAN (wireless personal area network). According to the invention, production scheduling and production line production power balancing can be facilitated, and management such as instant operation distribution, semi-finished product handover, quality detection, production equipment maintenance and calling, and the like is facilitated.
Description
Technical field:
The data acquisition and the administrative skill field that the present invention relates to industrial production line, say the technical field relating at the data acquisition of manufacturing industry production line and managerial radio base station apparatus exactly.
Background technology:
At present the production data of manufacturing industry production line mainly adopts manual statistical study, wastes a large amount of paper consumptive materials and human cost, takes time and effort, efficiency is low, can not immediately reflect manufacturing schedule, production efficiency, find out production bottleneck and line balancing production capacity.Even if carried out the enterprise of information system management, implement ERP, production data is also to be analyzed by system after by manual input system again, and same existence cannot present the problem of data in real time.The enterprise of " infosystem+wired collector " pattern, its production data acquisition data collection station used mostly still is bar-code reader or wired RFID card reader." bar-code reader " or " wired RFID card reader " all needs to connect computer access to LAN again by RS485.Both increased System Implementation cost, and can not conveniently move and realize again lean simplification and produce.And in prior art, when locomotive breaks down, cannot notify maintenance personal to overhaul in time, affect manufacturing schedule and delayed delivery phase.
Summary of the invention:
Must cause the defect that increases wiring cost, inconvenient mobile production and administration by RS485 or TCP/IP wired mode and PC workstation or master server connecting communication in order to solve current production line station reader device (data collection station), thereby invent a kind of " ZIGBEE wireless base station " based on ZIGBEE wireless telecommunications for the production of line.
Described radio base station apparatus, it is characterized in that it comprises antenna, microprocessor, reset circuit, power module, power light, ZIGBEE communication module and TCP/IP communication module, described ZIGBEE communication module one end is connected with backstage central server with TCP/IP mode access to LAN, the other end is with WPAN (Wireless Personal Area Network Communication Technologies) form, and wireless personal local area network mechanics of communication and production line data collection station carry out communication.
Described production line data collection station is: hand-held data collection terminal and production line station reader device that application IEEE802.15.4/ZIGBEE agreement wireless mode communication modes and wireless base station carry out communication.
The ZIGBEE communication module energy active searching of described wireless base station connects the station reader device or the hand-held data collection terminal that roam in its radiation scope.
The TCP/IP communication module of described wireless base station is transmitted to central server by gathering in real time from the production data of station reader device or hand-held data collection terminal, the operation result of central server, production ordering is returned to station reader device or hand-held data collection terminal simultaneously.
The invention has the beneficial effects as follows: owing to having adopted ZIGBEE wireless communication mode, the tie that has just had information realtime interactive between SFC (Shop Floor Control) is controlled in manufacturing resource planning ERP and production scene, avoid occurring information island, production line station reader device can move use, facilitate production scheduling and production line production capacity balance, managerial personnel can hold hand-held data gathering terminal and make an inspection tour in production scene, convenient to operation immediately distribute, the management such as semi-manufacture handing-over, quality testing, production equipment maintenance call.
For making we bright object, technical scheme and technique effect clearer, below in conjunction with the accompanying drawings and the specific embodiments this aspect is described in further detail.
Brief description of the drawings:
Fig. 1 is wireless base station of the present invention principle schematic.
Embodiment:
Now with reference to the accompanying drawings, the present invention is done to a detailed description.
In existing production line, production data acquisition data collection station used mostly still is bar-code reader or wired RFID card reader." bar-code reader " or " wired RFID card reader " all needs to connect computer access to LAN again by RS485, so need to increase the hardware cost of System Implementation, and data collection station is moved.
ZIGBEE technology has the features such as wireless transmission, low-power consumption, MANET (topological structure such as star-like, sheet, reticular pattern), network expansion be strong, and, ZIGBEE chip is except carrying IEEE802.15.4 communication protocol, also there is the functions such as high performance 8051 microcontrollers, data encryption processing, battery detection, temperature monitoring, and the abundant interface such as I/O mouth, A/D, USART, the needs of realistic application easily.
Thereby the characteristic that the present invention is based on ZIGBEE technology has provided a kind of radio base station apparatus based on ZIGBEE technology, coordinate the production line data collection station that comprises ZIGBEE module, thereby solve the problem of the irremovable use of production line station reader device, facilitate production scheduling and production line production capacity balance, managerial personnel can hold hand-held data gathering terminal and make an inspection tour in production scene, convenient to operation immediately distribute, the management such as semi-manufacture handing-over, quality testing, production equipment maintenance call.
Fig. 1 is wireless base station of the present invention principle schematic.
As described in Figure 1, a kind of wireless base station for industrial production line, it comprises antenna, microprocessor, reset circuit, power module, ZIGBEE communication module and TCP/IP communication module, described ZIGBEE communication module one end is connected with backstage central server with TCP/IP mode access to LAN, the other end is with WPAN (Wireless Personal Area Network Communication Technologies) form, and wireless personal local area network mechanics of communication form and production line data acquisition unit carry out communication.
Embodiment is as follows:
First, at the built-in ZIGBEE communication module of production line data collection station;
Secondly, the production line station reader device (data collection station) of described radio base station apparatus application 2.4GHz frequency based on ZIGBEE technology and built-in ZIGBEE communication module, and built-in ZIGBEE communication module hand-held data collection terminal with the communication of IEEE802.15.4/ZIGBEE agreement wireless mode; And can active searching connect the station reader device or the hand-held data collection terminal that roam in its radiation scope.
Then, described TCP/IP communication module is the production data from production lineman position reader device or hand-held data collection terminal by Real-time Collection, and be transmitted in real time central server, the operation result of described central server, production ordering are returned to production line data collection station in real time simultaneously.
Described in having had, based on ZIGBEE technology wireless base station, in production line, the tie that has just had information realtime interactive between SFC (Shop Floor Control) is controlled in manufacturing resource planning ERP and production scene, avoids occurring information island.In production run, the electronics work-ticket of various materials, operation binding reads information wherein by " station reader device " or hand-held data gathering terminal in production line circulation process, can carry out online acquisition, monitoring in real time to the data of the each link of production and processing, to reduce because of substandard products, waste product the do over again resource and the time waste that are caused; By wireless personal-area network WPAN (wireless personal area networks) and station reader device or hand-held data gathering terminal communication, by TCP/IP mode and central server communication, form " Intranet " " outer net " integrated, realize " real-time radio collection " and the real-time transmission of production ordering of production data.
In sum, although the present invention openly as above.Those skilled in the art, in situation without departing from the spirit and scope of the present invention, should be used for a variety of modifications and variations.Therefore, protection scope of the present invention should be as the criterion depending on the scope person of defining of appending claims.
Claims (3)
1. the radio base station apparatus for industrial production line, it is characterized in that it comprises antenna, microprocessor, reset circuit, power module, ZIGBEE communication module and TCP/IP communication module, described ZIGBEE communication module one end is connected with backstage central server with TCP/IP mode access to LAN, and the other end carries out communication with WPAN form and production line data collection station.
2. radio base station apparatus as claimed in claim 1, is characterized in that described production line data collection station is: the data collection station that application IEEE802.15.4ZIGBEE agreement wireless communication mode carries out communication.
3. radio base station apparatus as claimed in claim 1, it is characterized in that described TCP/IP communication module is transmitted to central server by gathering in real time from the production data of Production Data Acquisition Terminal, returns to Production Data Acquisition Terminal by the operation result of described central server, production ordering simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410256311.4A CN104090537A (en) | 2014-06-10 | 2014-06-10 | Wireless base station apparatus for industrial production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410256311.4A CN104090537A (en) | 2014-06-10 | 2014-06-10 | Wireless base station apparatus for industrial production line |
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| Publication Number | Publication Date |
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| CN104090537A true CN104090537A (en) | 2014-10-08 |
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| CN201410256311.4A Pending CN104090537A (en) | 2014-06-10 | 2014-06-10 | Wireless base station apparatus for industrial production line |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201259623Y (en) * | 2008-10-13 | 2009-06-17 | 北京市市政工程研究院 | Tunnel construction and operation multi-information pre-alarm and safety guarantee system |
| CN101854389A (en) * | 2010-05-21 | 2010-10-06 | 江苏三恒科技集团有限公司 | Multi-service wireless communication system for coal mine |
| US20110250909A1 (en) * | 2010-04-07 | 2011-10-13 | Arun Mathias | Registering client computing devices for online communication sessions |
| CN102736531A (en) * | 2012-06-14 | 2012-10-17 | 华北电力大学 | Distributed self-learning sequential control system and method based on wireless network |
| CN103297521A (en) * | 2013-05-31 | 2013-09-11 | 东莞中山大学研究院 | Remote three-meter management system based on ZigBee wireless network |
| US20140113657A1 (en) * | 2011-12-13 | 2014-04-24 | Huawei Device Co., Ltd. | Method and wireless access device for implementing positioning service for mobile device |
-
2014
- 2014-06-10 CN CN201410256311.4A patent/CN104090537A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201259623Y (en) * | 2008-10-13 | 2009-06-17 | 北京市市政工程研究院 | Tunnel construction and operation multi-information pre-alarm and safety guarantee system |
| US20110250909A1 (en) * | 2010-04-07 | 2011-10-13 | Arun Mathias | Registering client computing devices for online communication sessions |
| CN101854389A (en) * | 2010-05-21 | 2010-10-06 | 江苏三恒科技集团有限公司 | Multi-service wireless communication system for coal mine |
| US20140113657A1 (en) * | 2011-12-13 | 2014-04-24 | Huawei Device Co., Ltd. | Method and wireless access device for implementing positioning service for mobile device |
| CN102736531A (en) * | 2012-06-14 | 2012-10-17 | 华北电力大学 | Distributed self-learning sequential control system and method based on wireless network |
| CN103297521A (en) * | 2013-05-31 | 2013-09-11 | 东莞中山大学研究院 | Remote three-meter management system based on ZigBee wireless network |
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Application publication date: 20141008 |
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| RJ01 | Rejection of invention patent application after publication |