CN104090175B - A kind of rain shaving electrical machine temperature protector functional breadboard system and its control method - Google Patents

A kind of rain shaving electrical machine temperature protector functional breadboard system and its control method Download PDF

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Publication number
CN104090175B
CN104090175B CN201310571552.3A CN201310571552A CN104090175B CN 104090175 B CN104090175 B CN 104090175B CN 201310571552 A CN201310571552 A CN 201310571552A CN 104090175 B CN104090175 B CN 104090175B
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China
Prior art keywords
rain shaving
shaving electrical
data
load
electrical machine
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Expired - Fee Related
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CN201310571552.3A
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Chinese (zh)
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CN104090175A (en
Inventor
刘彦杰
刘向阳
白弘基
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Zhejiang Geely Holding Group Co Ltd
Hunan Geely Automobile Parts Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Hunan Geely Automobile Parts Co Ltd
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Priority to CN201310571552.3A priority Critical patent/CN104090175B/en
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Abstract

The invention discloses a kind of rain shaving electrical machine temperature protector functional breadboard system, including industrial computer, data collecting card, load controller, motor driver, high-low temperature chamber and numerical control load, industrial computer is connected by data connecting line with data collecting card, data collecting card connects several rain shaving electrical machines simultaneously, load controller and motor driver, several rain shaving electrical machines load one-to-one corresponding by power transmission shaft and several numerical controls and are connected, load controller is connected with numerical control load, and several rain shaving electrical machines are connected by power line with motor driver;Rain shaving electrical machine, power transmission shaft and numerical control load are arranged in high-low temperature chamber, and industrial computer is connected by data wire with the PORT COM of high-low temperature chamber.Rain shaving electrical machine temperature protector functional breadboard system can be judged to the performance quality of the temperature protector of rain shaving electrical machine, and during experimental enviroment simulated automotive actual travel rain shaving electrical machine operating mode, result of the test accuracy is higher.

Description

A kind of rain shaving electrical machine temperature protector functional breadboard system and its control method
Technical field
The present invention relates to automotive performance testing field, a kind of rain shaving electrical machine temperature protector functional breadboard system is referred in particular to And its control method.
Background technology
In the electric component of automobile product, rain shaving electrical machine disqualification rate is higher, by entering to most of substandard products Row analysis, majority is unqualified for rain shaving electrical machine internal temperature protector, causes rain shaving electrical machine integrally unqualified, but to rain shaving electrical machine Internal temperature protector lacks effective test method always.China Patent Publication No. CN102288323A, publication date 2011 In on December 21, in, a kind of temperature rising of traction motor of train prison is disclosed in entitled " method for monitoring temperature rising of traction motor of train " Survey method, it is characterised in that take the following steps:A. traction motor voltage, electric current and ventilation pass corresponding with temperature rise are set System;B. traction motor temperature rise critical value is set;C. the instantaneous value of traction motor voltage, electric current and ventilation is detected;D. count Calculate corresponding traction motor temperature rise instantaneous value;E. temperature rise instantaneous value is compared with critical value, if instantaneous value is less than critical value, Then return to step C;If F. temperature rise instantaneous value is equal to or more than critical value, alarms and cut off the traction motor.Deficiency It is in the monitoring method can only be monitored to the temperature for the motor being currently running, it is impossible to carry out experiment inspection before the use Survey, lacked the method for obtaining motor temperature protector performance quality in advance.
The content of the invention
The purpose of the present invention is to overcome to lack in the prior art effectively to examine the temperature protector inside rain shaving electrical machine The shortcoming of survey passes through the system and its control there is provided a kind of rain shaving electrical machine temperature protector functional breadboard system and its control method Method processed, related personnel can have accurate judgement to the qualification of motor temperature protector.
The purpose of the present invention is achieved by following technical proposals:
A kind of rain shaving electrical machine temperature protector functional breadboard system, including industrial computer, data collecting card, load control Device, motor driver, high-low temperature chamber and numerical control load, industrial computer are connected by data connecting line with data collecting card, Data collecting card connects several rain shaving electrical machines, load controller and motor driver simultaneously, and several rain shaving electrical machines pass through Power transmission shaft and several numerical controls load one-to-one corresponding are connected, and load controller is loaded with numerical control to be connected, motor driver by Power supply is powered, and several rain shaving electrical machines are connected by power line with motor driver;Rain shaving electrical machine, power transmission shaft and numerical control are negative Load is arranged in high-low temperature chamber, and industrial computer is connected by data wire with the PORT COM of high-low temperature chamber.Data acquisition Card gathers information, the voltage and current data of motor driver output that load controller is sent simultaneously, and passes through data cube computation Line transmits information to industrial computer;High-low temperature chamber is supports line control type, and industrial computer is by connecting the logical of high-low temperature chamber Interrogate the temperature of port controlling high/low temperature chest.Rain shaving electrical machine, power transmission shaft and numerical control load are arranged at the simulation of high-low temperature chamber interior energy The operating mode of automobile rain shaving electrical machine during actual travel.
As a kind of preferred scheme, industrial computer is connected by RS232 data wires with PORT COM, industrial computer It is connected by USB data line with data collecting card.
As a kind of preferred scheme, load controller includes CPU, left tension sensor and right tension sensor, left tension force Sensor is connected with the first operational amplifier, and right tension sensor is connected with the second operational amplifier, the first operation amplifier Device and the second operational amplifier are connected by logic and operation with CPU.Left tension sensor and right tension sensor are immediately anti- Tension data is presented, industrial computer passes through in specific environment temperature and specific motor driver output voltage and electric current In the case of, left tension sensor and right tension sensor are compared with theoretical data, if data differences are larger, show temperature Spend protector unqualified.
A kind of control method of rain shaving electrical machine temperature protector functional breadboard system, based on a kind of rain shaving electrical machine temperature protection Device functional breadboard system, comprises the following steps:
The first step, system starts, Industrial Computer Control motor driver, which provides voltage, makes rain shaving electrical machine start just Often work, while load controller control numerical control load is to rain shaving electrical machine offered load power;
Second step, the left tension sensor of data collecting card collection load controller and the signal number of right tension sensor According to data collecting card also gathers the voltage and current data of motor driver output, and industrial computer gathers the temperature of high-low temperature chamber Degrees of data, industrial computer judges whether signal data is normal according to signal data, temperature data and the load force of setting;
3rd step, if signal data is normal, system works on, if signal data exceeds the model that industrial computer is set In enclosing, then signal data, temperature data and the load force of industrial computer record now, and related personnel is informed in alarm.
The beneficial effects of the invention are as follows rain shaving electrical machine temperature protector functional breadboard system can be protected to the temperature of rain shaving electrical machine Shield device performance quality judge, and during experimental enviroment simulated automotive actual travel rain shaving electrical machine operating mode, experiment knot Fruit accuracy is higher.
Brief description of the drawings
Fig. 1 is the circuit theory connection block diagram of the present invention.
Wherein:1st, industrial computer, 2, data collecting card, 3, load controller, 4, motor driver, 5, power supply, 6, logical Interrogate port, 7, power transmission shaft, 8, numerical control load, 9, high-low temperature chamber, M, rain shaving electrical machine.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples.
Embodiment:A kind of rain shaving electrical machine temperature protector functional breadboard system, its circuit theory connection figure as shown in figure 1, Including industrial computer 1, data collecting card 2, load controller 3, motor driver 4, high-low temperature chamber 9 and numerical control load 8, industry Computer is connected by usb data connecting line with data collecting card, and data collecting card connects 3 rain shaving electrical machine M, load simultaneously Controller and motor driver, rain shaving electrical machine load one-to-one corresponding by power transmission shaft 7 and numerical control and are connected, load controller with Numerical control load is connected, and motor driver is powered by power supply 5, and motor driver can at most power to 8 rain shaving electrical machines, this implementation 3 rain shaving electrical machines are connected by power line with motor driver in example;Rain shaving electrical machine, power transmission shaft and numerical control load are arranged at In high-low temperature chamber, industrial computer is connected by RS232 data wires with the PORT COM of high-low temperature chamber.Load controller includes CPU, left tension sensor and right tension sensor, left tension sensor are connected with the first operational amplifier, right tension force sensing Device is connected with the second operational amplifier, and the first operational amplifier and the second operational amplifier pass through logic and operation and CPU phases Connection.
A kind of control method of rain shaving electrical machine temperature protector functional breadboard system, based on a kind of rain shaving electrical machine temperature protection Device functional breadboard system, comprises the following steps:
The first step, system starts, Industrial Computer Control motor driver, which provides voltage, makes rain shaving electrical machine start just Often work, while load controller control numerical control load is to rain shaving electrical machine offered load power;
Second step, the left tension sensor of data collecting card collection load controller and the signal number of right tension sensor According to data collecting card also gathers the voltage and current data of motor driver output, and industrial computer gathers the temperature of high-low temperature chamber Degrees of data, industrial computer judges whether signal data is normal according to signal data, temperature data and the load force of setting;
3rd step, if signal data is normal, system works on, if signal data exceeds the model that industrial computer is set In enclosing, then signal data, temperature data and the load force of industrial computer record now, and related personnel is informed in alarm.

Claims (3)

1. a kind of rain shaving electrical machine temperature protector functional breadboard system, it is characterized in that, including industrial computer, data collecting card, Load controller, motor driver, high-low temperature chamber and numerical control load, industrial computer pass through data connecting line and data collecting card It is connected, data collecting card connects several rain shaving electrical machines, load controller and motor driver simultaneously, several rain shaving electrical machines Load one-to-one corresponding by power transmission shaft and several numerical controls to be connected, load controller is connected with numerical control load, and motor drives Dynamic device is powered by power supply, and several rain shaving electrical machines are connected by power line with motor driver;Rain shaving electrical machine, power transmission shaft and Numerical control load is arranged in high-low temperature chamber, and industrial computer is connected by data wire with the PORT COM of high-low temperature chamber;Institute The load controller stated includes CPU, left tension sensor and right tension sensor, left tension sensor and the first operational amplifier It is connected, right tension sensor is connected with the second operational amplifier, the first operational amplifier and the second operational amplifier pass through Logic and operation is connected with CPU.
2. a kind of rain shaving electrical machine temperature protector functional breadboard system according to claim 1, it is characterized in that, industry is calculated Machine is connected by RS232 data wires with PORT COM, and industrial computer is connected by USB data line with data collecting card.
3. a kind of control method of rain shaving electrical machine temperature protector functional breadboard system, based on a kind of rain described in claim 1 Motor temperature protector functional breadboard system is scraped, it is characterized in that, comprise the following steps:
The first step, system starts, Industrial Computer Control motor driver, which provides voltage, makes rain shaving electrical machine start normal work Make, while load controller control numerical control load is to rain shaving electrical machine offered load power;
Second step, the left tension sensor of data collecting card collection load controller and the signal data of right tension sensor, number The voltage and current data of motor driver output are also gathered according to capture card, industrial computer gathers the temperature number of high-low temperature chamber According to industrial computer judges whether signal data is normal according to signal data, temperature data and the load force of setting;
3rd step, if signal data is normal, system works on, if signal data exceeds the scope that industrial computer is set It is interior, then signal data, temperature data and the load force of industrial computer record now, and related personnel is informed in alarm.
CN201310571552.3A 2013-11-13 2013-11-13 A kind of rain shaving electrical machine temperature protector functional breadboard system and its control method Expired - Fee Related CN104090175B (en)

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CN106443406B (en) * 2016-08-09 2018-12-18 北京航空航天大学 A kind of Analogous Integrated Electronic Circuits accelerated test automatic data collection and analysis assessment system
CN112886907B (en) * 2021-02-03 2022-04-01 上海技涵电子科技有限公司 Temperature balance control method for automobile windscreen wiper

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