CN103513180A - Motor operation state monitoring and fault detecting system - Google Patents

Motor operation state monitoring and fault detecting system Download PDF

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Publication number
CN103513180A
CN103513180A CN201310250037.5A CN201310250037A CN103513180A CN 103513180 A CN103513180 A CN 103513180A CN 201310250037 A CN201310250037 A CN 201310250037A CN 103513180 A CN103513180 A CN 103513180A
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CN
China
Prior art keywords
motor
operating state
fault detection
temperature sensor
current transformer
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Pending
Application number
CN201310250037.5A
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Chinese (zh)
Inventor
张秀峰
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Dalian Minzu University
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Dalian Nationalities University
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Publication date
Application filed by Dalian Nationalities University filed Critical Dalian Nationalities University
Priority to CN201310250037.5A priority Critical patent/CN103513180A/en
Publication of CN103513180A publication Critical patent/CN103513180A/en
Pending legal-status Critical Current

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Abstract

A motor operation state monitoring and fault detecting system is composed of a voltage transformer, a current transformer, an optical-electricity encoder, acceleration sensors, temperature sensors, a microprocessor, a display unit, a sound-light alarm unit and a wireless communication module. The voltage transformer and the current transformer are installed on a power supply circuit of a motor. The optical-electricity encoder is installed on an output rotating shaft of the motor. The acceleration sensors are installed at the tail and the left side face of the motor and arranged above the motor. The temperature sensors are installed at the two ends and the middle end of the motor. The microprocessor receives signals output by the voltage transformer, the current transformer, the acceleration transformers and the temperature sensors, and controls the sound-light alarm unit to give an alarm and send operation parameters of the motor to a central control unit through the wireless communication module. The motor operation state monitoring and fault detecting system has the advantages that the signals can be collected, processed and analyzed without control of a PC, the operation states of the motor can be monitored in real time, the motor operation state monitoring and fault detecting system has the function of diagnosing the motor fault, the sound-light alarm can be given when the motor breaks down, and the accident rate is reduced.

Description

Motor operating state monitoring and fault detection system
Technical field the present invention relates to industry and process control field, be particularly related to a kind of based on multiple sensors and advanced microprocessor technology, can monitor effectively in real time motor operating state, and motor operating state monitoring and the fault detection system of sound and light alarm can be provided when motor breaks down.
Background technology is current, in industry and process control field, motor is topmost performance element equipment, the running status of motor is determining the performance of control system, rotating speed, vibration and the temperature etc. of the supply voltage of motor, power consumption electric current, motor are the important parameters of motor, these are all the signs of motor operating state, and these parameters are carried out to Real-Time Monitoring, can effectively understand the running status of motor.At present, how the various operational parameter detection of motor and status monitoring are realized with PC, the virtual instrument based on Labview is also often used.But lack the motor operating state supervising device that PC is controlled, can not comprehensively analyze by the various operational factors to motor, set up fault diagnosis model and database, can not realize the synthetic fault diagnosis of motor, thereby the possibility that prediction accident occurs, the incidence of reduction security incident
Summary of the invention the present invention has overcome the deficiency that prior art has, and a kind of motor operating state and fault detection system are provided, and can, in the situation that PC is controlled, realize the monitoring to motor.
The present invention is comprised of voltage transformer (VT), current transformer, photoelectric encoder, acceleration transducer, temperature sensor, microprocessor, display unit, acousto-optic warning unit and wireless communication module, and voltage transformer (VT) summation current transformer is arranged in the supply line of motor; Photoelectric encoder is arranged on the output revolving shaft of motor; Acceleration transducer is arranged on motor afterbody, left surface and top; Temperature sensor is arranged on two ends and the middle-end of motor; The signal of microprocessor receiver voltage mutual inductor, current transformer, acceleration transducer and temperature sensor output, and control acousto-optic warning unit and realize warning and by wireless communication module, each operational factor of motor sent to Zhong Kong unit; The model of voltage transformer (VT) is SPT204A; The model of current transformer is LMZ3-0.66; The model of acceleration transducer is VE101-2C, and quantity is at least one; Temperature sensor adopts 18B20 digital temperature sensor, and is at least one; Acousto-optic warning unit comprises Frequency Adjustable voice guard and three coloured light alarms, is arranged on guidance panel indoor with remote monitoring; Display unit shows the operational factor of motor.
Adopt after said structure, after the signal of microprocessor receiver voltage mutual inductor, current transformer, acceleration transducer and temperature sensor output, to receive signal through computing and processing, contrast with data in the database establishing in microprocessor in advance, whether diagnosing motor there is fault, and can control acousto-optic warning unit and realize warning and by wireless communication module, each operational factor of motor sent to Zhong Kong unit.
The invention has the beneficial effects as follows:
1, adopt advanced microprocessor DSP6000, under the control of PC, can realize signals collecting, processing and analysis, and can monitor in real time motor operating state, comprise power supply parameter, rotating speed, temperature and the vibrations etc. of motor.
2, there is For Diagnosing Faults of Electrical function, and can when motor breaks down, carry out sound and light alarm, reduce security incident incidence.
Description of drawings 1 is principle of work block diagram of the present invention.
Fig. 2 is the principle of work block diagram of Zhong Kong of the present invention unit.
Embodiment is in the motor operating state monitoring shown in Fig. 1, Fig. 2 and fault detection system, voltage transformer (VT) 1, current transformer 2, photoelectric encoder 3, acceleration transducer 4, temperature sensor 5, microprocessor 6, display unit 7, acousto-optic warning unit 8 and wireless communication module 9, consist of, voltage transformer (VT) summation current transformer is arranged in the supply line of motor; Photoelectric encoder is arranged on the output revolving shaft of motor; Acceleration transducer is arranged on motor afterbody, left surface and top; Temperature sensor is arranged on two ends and the middle-end of motor; The signal of microprocessor receiver voltage mutual inductor, current transformer, acceleration transducer and temperature sensor output, and control acousto-optic warning unit and realize warning and by wireless communication module, each operational factor of motor sent to Zhong Kong unit; The model of voltage transformer (VT) is SPT204A; The model of current transformer is LMZ3-0.66; The model of acceleration transducer is VE101-2C, and quantity is at least one; Temperature sensor adopts 18B20 digital temperature sensor, and is at least one; Acousto-optic warning unit comprises Frequency Adjustable voice guard and three coloured light alarms, is arranged on guidance panel indoor with remote monitoring; Display unit shows the operational factor of motor.
Microprocessor adopts the DSP6000 series more widely of application at present, and PC is controlled and human intervention, realizes signals collecting, processing and analysis, and can carry out in real time fault diagnosis.When system is moved, voltage and current mutual inductor detects supply voltage and the power consumption electric current of motor, and the voltage and current value of detection is transferred to microprocessor; Photoelectric encoder detects the real-time rotate speed of motor; Temperature value when temperature sensor detects motor operation; Photoelectric encoder and temperature sensor are transferred to microprocessor by testing result, and acceleration sensor detects the vibrations of motor in plane and longitudinally, and each shock value is also transferred to microprocessor; After the signal of microprocessor receiver voltage mutual inductor, current transformer, acceleration transducer and temperature sensor output, to receive signal through computing and processing, contrast with data in the database establishing in microprocessor in advance, whether diagnosing motor there is fault, display unit can be arranged on the guidance panel of system, wireless communication module can be adjusted according to customer requirements, can select Zigbee or gsm module etc.

Claims (7)

1. a motor operating state is monitored and fault detection system, by voltage transformer (VT), current transformer, photoelectric encoder, acceleration transducer, temperature sensor, microprocessor, display unit, acousto-optic warning unit and wireless communication module, formed, it is characterized in that: voltage transformer (VT) summation current transformer is arranged in the supply line of motor; Photoelectric encoder is arranged on the output revolving shaft of motor; Acceleration transducer is arranged on motor afterbody, left surface and top; Temperature sensor is arranged on two ends and the middle-end of motor; The signal of microprocessor receiver voltage mutual inductor, current transformer, acceleration transducer and temperature sensor output, and control acousto-optic warning unit and realize warning and by wireless communication module, each operational factor of motor sent to Zhong Kong unit.
2. a kind of motor operating state is monitored and fault detection system according to claim 1, it is characterized in that: the model of described voltage transformer (VT) is SPT204A.
3. a kind of motor operating state is monitored and fault detection system according to claim 1, it is characterized in that: the model of described current transformer is LMZ3-0.66.
4. a kind of motor operating state is monitored and fault detection system according to claim 1, it is characterized in that: the model of described acceleration transducer is VE101-2C, and quantity is at least one.
5. a kind of motor operating state monitoring according to claim 1 and fault detection system, is characterized in that: described temperature sensor adopts 18B20 digital temperature sensor, and quantity is at least one.
6. a kind of motor operating state according to claim 1 and fault detection system, is characterized in that: acousto-optic warning unit comprises Frequency Adjustable voice guard and three coloured light alarms, is arranged on guidance panel indoor with remote monitoring.
7. a kind of motor operating state monitoring according to claim 1 and fault detection system, is characterized in that: described display unit shows the operational factor of motor.
CN201310250037.5A 2013-06-24 2013-06-24 Motor operation state monitoring and fault detecting system Pending CN103513180A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310250037.5A CN103513180A (en) 2013-06-24 2013-06-24 Motor operation state monitoring and fault detecting system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310250037.5A CN103513180A (en) 2013-06-24 2013-06-24 Motor operation state monitoring and fault detecting system

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CN103513180A true CN103513180A (en) 2014-01-15

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103871224A (en) * 2014-03-14 2014-06-18 江苏红光仪表厂有限公司 Wireless motor parameter acquisition system
CN103888322A (en) * 2014-04-15 2014-06-25 重庆贻科科技有限公司 Monitoring method and monitoring system of motor
CN104297687A (en) * 2014-11-19 2015-01-21 芜湖杰诺瑞汽车电器系统有限公司 Failure monitoring and alarm system for three-phase asynchronous motor
CN104535267A (en) * 2014-12-31 2015-04-22 中国矿业大学 Coal cutter coal motor cutting malfunction monitoring device and method
CN104678299A (en) * 2014-12-10 2015-06-03 上海电机系统节能工程技术研究中心有限公司 Fully automatic automobile motor delivery test measurement and control system
CN105301495A (en) * 2015-10-23 2016-02-03 常州大学怀德学院 Wireless detection and fault diagnosis device for motor assembly line
CN105487011A (en) * 2015-11-27 2016-04-13 苏州朗高电机有限公司 Variable-pitch motor multifunctional tester
CN105866683A (en) * 2016-04-01 2016-08-17 深圳北航天汇创业孵化器有限公司 Closed-loop stepping motor and driver test system
CN106494845A (en) * 2016-10-25 2017-03-15 华电重工股份有限公司 A kind of condition detecting system of ribbon conveyer
CN107918100A (en) * 2017-11-27 2018-04-17 苏州惠琪特电子科技有限公司 A kind of small and special electric machine
CN108680860A (en) * 2018-07-23 2018-10-19 五邑大学 A kind of EPS motor fault detection method
CN109367502A (en) * 2018-10-17 2019-02-22 江苏北斗星通汽车电子有限公司 A kind of T-BOX dashboard monitoring and trouble-shooter
CN110081011A (en) * 2019-04-17 2019-08-02 浙江三新科技有限公司 A kind of axial flow fan of air conditioner motor safety operation control system

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KR101169797B1 (en) * 2011-02-14 2012-07-30 양철오 Fault detecting system of stator winding of motor
CN202488105U (en) * 2012-02-21 2012-10-10 荆州市先博石油科技有限公司 Intelligent protection measuring and controlling device for oil field electric equipment
CN203396914U (en) * 2013-06-24 2014-01-15 大连民族学院 Motor running state monitoring and fault detection system

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Publication number Priority date Publication date Assignee Title
CN201197074Y (en) * 2008-05-19 2009-02-18 唐铁柱 Early warning type oil well electric motor real-time control protection manager
CN201285434Y (en) * 2008-11-14 2009-08-05 中国科学院沈阳自动化研究所 Non-invasion motor efficiency on-line detection apparatus for
KR101169797B1 (en) * 2011-02-14 2012-07-30 양철오 Fault detecting system of stator winding of motor
CN102251808A (en) * 2011-04-19 2011-11-23 黑龙江科技学院 Safety monitoring terminal device for mine motor
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CN203396914U (en) * 2013-06-24 2014-01-15 大连民族学院 Motor running state monitoring and fault detection system

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103871224A (en) * 2014-03-14 2014-06-18 江苏红光仪表厂有限公司 Wireless motor parameter acquisition system
CN103888322A (en) * 2014-04-15 2014-06-25 重庆贻科科技有限公司 Monitoring method and monitoring system of motor
CN103888322B (en) * 2014-04-15 2017-10-10 重庆贻科科技有限公司 The monitoring method and monitoring system of motor
CN104297687A (en) * 2014-11-19 2015-01-21 芜湖杰诺瑞汽车电器系统有限公司 Failure monitoring and alarm system for three-phase asynchronous motor
CN104678299A (en) * 2014-12-10 2015-06-03 上海电机系统节能工程技术研究中心有限公司 Fully automatic automobile motor delivery test measurement and control system
CN104535267A (en) * 2014-12-31 2015-04-22 中国矿业大学 Coal cutter coal motor cutting malfunction monitoring device and method
CN105301495A (en) * 2015-10-23 2016-02-03 常州大学怀德学院 Wireless detection and fault diagnosis device for motor assembly line
CN105487011B (en) * 2015-11-27 2018-10-30 苏州朗高电机有限公司 A kind of pitch motor multifunctional tester
CN105487011A (en) * 2015-11-27 2016-04-13 苏州朗高电机有限公司 Variable-pitch motor multifunctional tester
CN105866683A (en) * 2016-04-01 2016-08-17 深圳北航天汇创业孵化器有限公司 Closed-loop stepping motor and driver test system
CN105866683B (en) * 2016-04-01 2019-10-18 深圳北航天汇创业孵化器有限公司 A kind of test macro of closed loop stepper motor and its driver
CN106494845A (en) * 2016-10-25 2017-03-15 华电重工股份有限公司 A kind of condition detecting system of ribbon conveyer
CN107918100A (en) * 2017-11-27 2018-04-17 苏州惠琪特电子科技有限公司 A kind of small and special electric machine
CN108680860A (en) * 2018-07-23 2018-10-19 五邑大学 A kind of EPS motor fault detection method
CN109367502A (en) * 2018-10-17 2019-02-22 江苏北斗星通汽车电子有限公司 A kind of T-BOX dashboard monitoring and trouble-shooter
CN109367502B (en) * 2018-10-17 2021-08-31 江苏北斗星通汽车电子有限公司 T-BOX instrument panel monitoring and fault diagnosis device
CN110081011A (en) * 2019-04-17 2019-08-02 浙江三新科技有限公司 A kind of axial flow fan of air conditioner motor safety operation control system

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Application publication date: 20140115