CN104089184B - It is a kind of to prevent the corrosion of urea feed-line and the method and apparatus for crystallizing in the production of urea ammonium nitrate solution - Google Patents

It is a kind of to prevent the corrosion of urea feed-line and the method and apparatus for crystallizing in the production of urea ammonium nitrate solution Download PDF

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Publication number
CN104089184B
CN104089184B CN201410292313.9A CN201410292313A CN104089184B CN 104089184 B CN104089184 B CN 104089184B CN 201410292313 A CN201410292313 A CN 201410292313A CN 104089184 B CN104089184 B CN 104089184B
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line
urea
feed
valve
ammonium nitrate
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CN104089184A (en
Inventor
谢绍颖
黎军
陈方林
高原
赵培军
张军
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Wanbei Coal Electricity Group Co ltd
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Anhui Huaihua Co Ltd
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Abstract

The present invention provides a kind of method and apparatus of the corrosion of urea feed-line and crystallization in preventing urea ammonium nitrate solution from producing, and the method includes that insulation jacket will be arranged outside feed-line preheats to feed-line;Transport urea solution again;Then purge steam and blow back in urea storage tank the urea liquid in feed-line;Anti-corrosion air is passed through again forms air conservation layer in the inwall of feed-line;Last release.The present invention solves the easy Crystallization Plugging of urea feed-line and the phenomenon corroded in the production of urea ammonium nitrate solution groove.And loss can be reduced with urea in recovery line, reduce consumption.

Description

It is a kind of to prevent the corrosion of urea feed-line and the side for crystallizing in the production of urea ammonium nitrate solution Method and equipment
Technical field
The present invention relates to chemical production technical field, and in particular to urea is conveyed during one kind prevents urea ammonium nitrate solution from producing Pipeline corrosion and the method and apparatus of crystallization.
Background technology
Urea ammonium nitrate solution(Urea Ammonium Nitrate solution), abbreviation UAN solution, typically by one The liquid area and liquid ammonium nitrate for determining concentration are mixed to get different grades of product, and wherein urea liquid is mainly from urea life The liquid area in device is produced, its concentration is between 70-85%.
In actual production process, UAN and urea production are two sets of production equipments, usually produce urea plant Urea liquid remote conveying is sent to UAN productions prepares region carries out producing UAN works again the urea liquid delivery pipe, it is necessary to more long Line;And urea liquid tool low temperature crystallization and the characteristic of pyrolytic corrosive substance, easily block or corroded pipeline.
Urea liquid it is general less than 70 DEG C can Crystallization Plugging pipeline, so feed-line needs tracing thermal-insulating or chuck to protect Temperature so that solution temperature is maintained at 100 DEG C or so, can avoid the generation of crystallization.
And the corrosivity of urea liquid is the accessory substance aminoquinoxaline produced by pyrolytic(Abbreviation first ammonium)Material, This material reacts with hardware or pipeline, even the stainless steel of the different size material such as 304,304L or 316L, Different degrees of corrosion will occur.The corrosion of urea lines is that, because first ammonium reacts with the iron of metal pipe line, generation is yellow The iron ion of color.Corrosion for a long time makes the tube wall of metal pipe line thinning, and then pipeline can occur corrosion failure, weld seam leakage etc., Cause greater loss.So, urea industry production equipment is producing methylamine typically from stainless steels such as 304L or 316L Environment, when being provided simultaneously with HTHP again, its equipment and pipeline corrosion aggravate, typically can by add anticorrosion air, Reduce temperature, pressure or the methods such as flushing that add water are solved.Air is added in stainless steel equipment or pipeline, oxide-film can be formed, Substantially reduce corrosion rate.
The content of the invention
The present invention is in order to solve the above problems, there is provided urea feed-line corrodes during one kind prevents urea ammonium nitrate solution from producing With the method and apparatus of crystallization, so as to solve the perishable phenomenon with Crystallization Plugging of urea feed-line in UAN productions.
The first object of the present invention is to provide the corrosion of urea feed-line and knot during one kind prevents urea ammonium nitrate solution from producing Brilliant method, comprises the following steps:
(1)To connect between the urea storage tank and the urea ammonium nitrate solution groove of urea ammonium nitrate solution production district in urea production area Feed-line outside be arranged insulation jacket, and feed-line is preheated to steam is passed through in insulation jacket;
(2)Open delivery pump and the urea liquid in urea storage tank is transported to urea nitre by the feed-line after preheated In ammonium salt solution groove;
(3)After urea liquid has been conveyed, it is passed through from the root valve on the feed-line of urea ammonium nitrate solution groove one end Purge steam, pressure is 0.6-1MPa, temperature is purged steam for 150-160 DEG C, and the urea liquid in feed-line is blown back In urea storage tank, untill the showering guilding valve discharge steam on the feed-line positioned at urea storage tank one end;
(4)The anti-corrosion air at least 30 minutes that pressure is 0.3-0.6MPa is passed through in from root valve to feed-line, defeated The inwall of pipeline is sent to form air conservation layer;
(5)Release is carried out to feed-line.
Further, also, when producing crystallization in feed-line or needing cleaning, led from root valve including hot water injection's step Enter the hot water injection's feed-line not less than 100 DEG C.
Preferably, the step(1)In steam pressure for 0.2-0.4MPa, temperature be 130-145 DEG C.
Preferably, the step(1)In middle insulation jacket a steam inlet valve and one are respectively set every 50-70 meters one section Individual condensed water outlet valve.
The first object of the present invention be to provide one kind realize it is above-mentioned prevent urea ammonium nitrate solution produce in urea feed-line Primary transfer line between the equipment of the method for corrosion and crystallization, including connection urea storage tank and urea ammonium nitrate solution groove, it is described The outlet at bottom end of urea storage tank is provided with delivery pump, top entry end and is connected with auxiliary feed-line;The primary transfer line difference It is connected with delivery pump, auxiliary feed-line, insulation jacket is arranged outside the main and auxiliary feed-line, the insulation jacket is provided with Steam inlet valve and condensed water outlet valve;Primary transfer line positioned at urea ammonium nitrate solution groove arrival end is provided with inlet valve, described The arrival end of inlet valve is provided with root valve;The root valve is connected to the pipe that purges steam, anti-corrosion air hose and hot water injection Pipe, the pipe that purges steam, anti-corrosion air hose and hot water injection Guan Shangjun have valve and check (non-return) valve.
Further scheme is that check valve is provided between the primary transfer line and delivery pump, primary transfer line and auxiliary conveying Return valve is provided between pipeline.
Further scheme is that the primary transfer line is provided with thermometer and the second showering guilding valve, the import of the root valve End is respectively equipped with the first showering guilding valve and pressure gauge.
Insulation jacket is all arranged outside feed-line of the invention, is 0.2-0.4MPa, 130-145 DEG C of steaming of temperature with pressure Vapour is preheated to feed-line.If vapor (steam) temperature is less than 130 DEG C, steaming solution is condensed into water, is unfavorable for feed-line Insulation;If temperature is too low, urea lines solution is easily crystallized.Other steam pressure and temperature be not easy to it is too high, it is too high easily Cause urea to decompose pipeline corrosion to aggravate.
Set root valve in the entrance point of the inlet valve of urea ammonium nitrate solution groove, root valve respectively with pipe, the anti-corrosion of purging steam Air hose and hot water injection's pipe are connected.Be equipped with valve and check (non-return) valve on these three pipelines, valve be for pipeline unlatching or Close;The effect of check (non-return) valve is to prevent from concentrating the material in pipeline mutually to alter, and the pressure of three kinds of materials should be greater than in pipeline urea just Often pressure during operation, can be pushed back in storage tank urea with guarantee.
The effect of pipe of purging steam is begun to use after feed-line transport urea terminates, by what is remained in feed-line Urea liquid purging force feed is returned in urea storage tank, can reclaim urea in feed-line, reduces loss, reduces consumption.To continuous The product quality for preparing production accomplishes powerful guarantee;
Anti-corrosion air hose after the effective complete urea liquid of steam blowing force feed that purges steam, be passed through a small amount of air, pipe Air conservation layer is formed in line.It is thin that oxygen in air can generate one layer of thin oxidation in stainless steel tubing inwall, reduces conveying The corrosion of pipeline occurs;
The effect of hot water injection's pipe is the flushing that added water when pipeline occurs slight crystallization so that urea dissolves, and is prevented completely The possibility of blocking;Also one effect is cleaning displacement pipeline.
Thermometer on feed-line is that observation temperature is indicated, and judges whether pipeline crystallizes;Pressure gauge effect is pipeline root Portion's valve is opened, and after being passed through a kind of material of steam or air or flushing water, pressure gauge indicates pressure reduction, illustrates that pipeline is unimpeded just Often.
So beneficial effects of the present invention have:
1st, present invention design solves the phenomenon of the easy Crystallization Plugging of urea feed-line in the production of urea ammonium nitrate solution groove.It is defeated Send pipeline to use pressure to be designed for 0.2-0.4MPa, 130-145 DEG C of low-pressure steam jacket heat-preservation of temperature, reduce urea and decompose band The side reaction for coming, improve product quality.
2nd, urea liquid in feed-line is pushed back urine storage element groove using being purged steam, can be subtracted with urea in recovery line Few loss, reduces consumption;Powerful guarantee is accomplished to the continuous product quality for preparing production.
3rd, feed-line is rinsed using hot water, urea crystals can be prevented, prevent urea long-time in-line Accumulate and decompose, prevent corrosion of the ureaclastic methylamine to pipeline;And convenient cleaning feed-line.
4th, by the addition of air, the corrosion of feed-line is reduced.
5th, two showering guilding valves can prevent feed-line from overstocking, and prevent corruption of the methylamine to stainless steel at high temperature under high pressure Erosion.
Brief description of the drawings
Fig. 1 is the schematic diagram of present device;
In figure:1- urea storage tanks, 2- delivery pumps, 3- primary transfer lines, the auxiliary feed-lines of 4-, 5- insulation jackets, 6- temperature Table, 7- pressure gauges, 8- urea ammonium nitrate solution grooves, 9-1 check valves, 9-2 return valves, the showering guilding valves of 9-3 second, the showering guilding valves of 9-4 first, 9-5 steam inlet valves, 9-6 condensed water outlet valves, 9-7 inlet valves, 9-8 root valves, 9-9 valves, 9-10 check (non-return) valves;10- purgings steam Steam pipe, 11- hot water injections pipe, 12 anti-corrosion air hoses.
Specific embodiment
Embodiment one:
A kind of method for preventing the corrosion of urea feed-line and crystallization in the production of urea ammonium nitrate solution, comprises the following steps:
(1)To connect between the urea storage tank and the urea ammonium nitrate solution groove of urea ammonium nitrate solution production district in urea production area Feed-line outside be arranged insulation jacket, a steam inlet valve and a condensed water outlet are respectively set in insulation jacket every 70 meters Valve, from steam inlet valve to insulation jacket in be passed through pressure for 0.2MPa, the steam that temperature is 130 DEG C feed-line is carried out it is pre- Heat;
(2)Open delivery pump and the urea liquid in urea storage tank is transported to urea nitre by the feed-line after preheated In ammonium salt solution groove;
(3)After urea liquid has been conveyed, it is passed through from the root valve on the feed-line of urea ammonium nitrate solution groove one end Purge steam, pressure is 0.6MPa, temperature is 150 DEG C and purges steam, and the urea liquid in feed-line is blown back into urea storage In tank, untill the showering guilding valve discharge steam on the feed-line positioned at urea storage tank one end;
(4)The anti-corrosion air 30 minutes that pressure is 0.3MPa is passed through in from root valve to feed-line, in feed-line Inwall forms air conservation layer;
(5)Release is carried out to feed-line.
Embodiment two:
A kind of method for preventing the corrosion of urea feed-line and crystallization in the production of urea ammonium nitrate solution, comprises the following steps:
(1)To connect between the urea storage tank and the urea ammonium nitrate solution groove of urea ammonium nitrate solution production district in urea production area Feed-line outside be arranged insulation jacket, a steam inlet valve and a condensed water outlet are respectively set in insulation jacket every 50 meters Valve, from steam inlet valve to insulation jacket in be passed through pressure for 0.4MPa, the steam that temperature is 145 DEG C feed-line is carried out it is pre- Heat;
(2)Open delivery pump and the urea liquid in urea storage tank is transported to urea nitre by the feed-line after preheated In ammonium salt solution groove;
(3)After urea liquid has been conveyed, it is passed through from the root valve on the feed-line of urea ammonium nitrate solution groove one end Purge steam, pressure is 1MPa, temperature is 160 DEG C and purges steam, and the urea liquid in feed-line is blown back into urea storage tank It is interior, untill the showering guilding valve discharge steam on the feed-line positioned at urea storage tank one end;
(4)The anti-corrosion air 40 minutes that pressure is 0.6MPa is passed through in from root valve to feed-line, in feed-line Inwall forms air conservation layer;When slight crystallization is produced in feed-line, the hot water imported not less than 100 DEG C from root valve is rushed Wash feed-line.
(5)Release is carried out to feed-line.
Embodiment three:
A kind of method for preventing the corrosion of urea feed-line and crystallization in the production of urea ammonium nitrate solution, comprises the following steps:
(1)To connect between the urea storage tank and the urea ammonium nitrate solution groove of urea ammonium nitrate solution production district in urea production area Feed-line outside be arranged insulation jacket, a steam inlet valve and a condensed water outlet are respectively set in insulation jacket every 60 meters Valve, from steam inlet valve to insulation jacket in be passed through pressure for 0.3MPa, the steam that temperature is 140 DEG C feed-line is carried out it is pre- Heat;
(2)Open delivery pump and the urea liquid in urea storage tank is transported to urea nitre by the feed-line after preheated In ammonium salt solution groove;
(3)After urea liquid has been conveyed, it is passed through from the root valve on the feed-line of urea ammonium nitrate solution groove one end Purge steam, pressure is 0.8MPa, temperature is 155 DEG C and purges steam, and the urea liquid in feed-line is blown back into urea storage In tank, untill the showering guilding valve discharge steam on the feed-line positioned at urea storage tank one end;
(4)The anti-corrosion air 60 minutes that pressure is 0.45MPa is passed through in from root valve to feed-line, in feed-line Inwall forms air conservation layer;When cleaning is needed in feed-line, from root valve, hot water injection of the importing not less than 100 DEG C is defeated Send pipeline;
(5)Release is carried out to feed-line.
Example IV:
Primary transfer line 3 between connection urea storage tank 1 and urea ammonium nitrate solution groove 8, the bottom of the urea storage tank 1 goes out Mouth end is provided with delivery pump 2, top entry end and is connected with auxiliary feed-line 4;The primary transfer line 3 respectively with delivery pump 2, auxiliary defeated Send pipeline 4 to connect, be provided with check valve 9-1 between primary transfer line 3 and delivery pump 2, primary transfer line 3 and auxiliary feed-line 4 it Between be provided with return valve 9-2.Insulation jacket 5 is arranged outside the main and auxiliary feed-line, the insulation jacket 5 is provided with steam and enters Steam valve 9-5 and condensed water outlet valve 9-6;Primary transfer line 3 positioned at the arrival end of urea ammonium nitrate solution groove 8 is provided with inlet valve 9-7, The arrival end of the inlet valve 9-7 is provided with root valve 9-8;It is empty that the root valve 9-8 is connected to the pipe 10, anti-corrosion that purges steam Tracheae 12 and hot water injection's pipe 11, have valve 9-9 on the pipe 10 that purges steam, anti-corrosion air hose 12 and hot water injection's pipe 11 With check (non-return) valve 9-10.
Further scheme is that the primary transfer line 3 is provided with thermometer 6 and second showering guilding valve 9-3, the root valve 9- 8 entrance point is respectively equipped with the first showering guilding valve 9-4 and pressure gauge 7.
In order to the urea liquid ensured in feed-line will not be crystallized, a steaming is respectively set in insulation jacket 5 every 50-70 meters A vapour inlet valve 9-5 and condensed water outlet valve 9-6.
The course of work of the equipment of the present embodiment is as follows:
(1)Before feed-line transport urea, open insulation jacket on all steam inlet valves and condensed water outlet valve, to master, Auxiliary feed-line is preheated;
(2)It is then turned on delivery pump and the urea liquid in urea storage tank is delivered into urea ammonium nitrate solution groove through primary transfer line In;
(3)After the completion of urea liquid conveying, return valve and root valve are opened, and open the valve purged steam on pipe, to Steam is passed through in feed-line, the urea liquid remained in primary transfer line is blown back into urea through return valve, auxiliary feed-line stores up In tank;After purging a period of time, the second showering guilding valve is opened, steam is discharged such as at the second showering guilding valve, then explanation purging is qualified, together When close the second showering guilding valve with the valve purged steam on pipe;
(4)Then the valve on anti-corrosion air hose is opened, to air is passed through in feed-line, the oxygen in air is stainless The one layer of thin oxidation of generation of steel pipeline inwall is thin, reduces feed-line and corrodes;
(5)It is passed through after air terminates, opens the first showering guilding valve and the second showering guilding valve, pressure in the main and auxiliary feed-line of removal, Prevent from forming HTHP, produce corrosion.
(6)Observation thermometer is indicated, and judges whether feed-line crystallizes;As have in main and auxiliary feed-line slight crystallization or When needing cleaning, then the first showering guilding valve is first opened, when hot water temperature to be discharged reaches more than 100 DEG C, opened on hot water injection's pipe Valve, feed-line is rinsed.
Above example is not limited only to protection scope of the present invention, all to be repaiied based on basic thought of the invention What is changed or change belongs to protection scope of the present invention.

Claims (6)

  1. It is 1. a kind of to prevent the corrosion of urea feed-line and the method for crystallizing in the production of urea ammonium nitrate solution, it is characterised in that:Including Following steps:
    (1)To connect defeated between the urea storage tank and the urea ammonium nitrate solution groove of urea ammonium nitrate solution production district in urea production area Send and insulation jacket is arranged outside pipeline, and feed-line is preheated to steam is passed through in insulation jacket;
    (2)Opening delivery pump, that urea liquid in urea storage tank is transported into urea ammonium nitrate by the feed-line after preheated is molten In liquid bath;
    (3)After urea liquid has been conveyed, pressure is passed through from the root valve on the feed-line of urea ammonium nitrate solution groove one end For 0.6-1MPa, temperature purge steam for 150-160 DEG C, the urea liquid in feed-line is blown back in urea storage tank, directly To the showering guilding valve discharge steam on the feed-line of urea storage tank one end;
    (4)The anti-corrosion air at least 30 minutes that pressure is 0.3-0.6MPa is passed through in from root valve to feed-line, in delivery pipe The inwall of line forms air conservation layer;
    (5)Compare the thermometer located at feed-line two ends by observation to judge whether feed-line crystallizes, work as feed-line When interior generation is crystallized or needs cleaning, the hot water injection's feed-line not less than 100 DEG C is imported from root valve;
    (6)Release is carried out to feed-line.
  2. 2. method according to claim 1, it is characterised in that:The step(1)In steam pressure for 0.2-0.4MPa, Temperature is 130-145 DEG C.
  3. 3. method according to claim 1, it is characterised in that:The step(1)Every 50-70 meters one in middle insulation jacket Section respectively sets a steam inlet valve and a condensed water outlet valve.
  4. 4. it is a kind of realize as described in claim any one of 1-3 prevent urea ammonium nitrate solution from producing in urea feed-line it is rotten Primary transfer line between the equipment of the method for erosion and crystallization, including connection urea storage tank and urea ammonium nitrate solution groove, the urine The outlet at bottom end of plain storage tank is provided with delivery pump, top entry end and is connected with auxiliary feed-line;The primary transfer line respectively with Delivery pump, the connection of auxiliary feed-line, it is characterised in that:Insulation jacket, the thermal insulation clamp are arranged outside the main and auxiliary feed-line Put and be provided with steam inlet valve and condensed water outlet valve;Primary transfer line positioned at urea ammonium nitrate solution groove arrival end is provided with charging Valve, the arrival end of the inlet valve is provided with root valve;The root valve is connected to the pipe that purges steam, anti-corrosion air hose and heat Water flush pipe, the pipe that purges steam, anti-corrosion air hose and hot water injection Guan Shangjun have valve and check (non-return) valve.
  5. 5. equipment according to claim 4, it is characterised in that:It is provided with unidirectional between the primary transfer line and delivery pump Valve, return valve is provided between primary transfer line and auxiliary feed-line.
  6. 6. equipment according to claim 4, it is characterised in that:The primary transfer line is provided with thermometer and second and leads pouring Valve, the entrance point of the root valve is respectively equipped with the first showering guilding valve and pressure gauge.
CN201410292313.9A 2014-06-26 2014-06-26 It is a kind of to prevent the corrosion of urea feed-line and the method and apparatus for crystallizing in the production of urea ammonium nitrate solution Expired - Fee Related CN104089184B (en)

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CN108278490B (en) * 2016-12-30 2024-02-20 贵港市芭田生态有限公司 Anti-hardening agent conveying system and method
CN110479721B (en) * 2018-05-15 2021-07-30 中石化广州工程有限公司 Sump oil collecting system and method
CN110328200B (en) * 2019-07-02 2024-04-23 河南开祥精细化工有限公司 Pipeline deoiling system and method thereof
CN110899260A (en) * 2019-11-29 2020-03-24 四川金象赛瑞化工股份有限公司 Liquid material conveying device
CN111720741B (en) * 2020-06-30 2022-04-22 中国神华能源股份有限公司国华电力分公司 Urea solution conveying equipment
CN114321729A (en) * 2021-12-16 2022-04-12 河南中电投华新电力工程有限公司 Device and method for preventing crystallization in urea solution conveying process

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