CN203336126U - Heat tracing and washing system of urea solution conveying pipeline - Google Patents
Heat tracing and washing system of urea solution conveying pipeline Download PDFInfo
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- CN203336126U CN203336126U CN2013204131116U CN201320413111U CN203336126U CN 203336126 U CN203336126 U CN 203336126U CN 2013204131116 U CN2013204131116 U CN 2013204131116U CN 201320413111 U CN201320413111 U CN 201320413111U CN 203336126 U CN203336126 U CN 203336126U
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Abstract
Description
技术领域technical field
本实用新型涉及一种管道伴热技术,具体地说是一种尿素溶液输送管道的伴热及冲洗管道。The utility model relates to a pipeline heat tracing technology, in particular to a heat tracing and flushing pipeline of a urea solution delivery pipeline.
背景技术Background technique
烟气脱硝系统采用尿素作为还原剂时,尿素溶液的浓度通常为50-60%,50%的尿素溶液的结晶温度是16.7℃,而且尿素溶液温度超过60℃时,开始发生水解,形成NH3和CO2,影响系统安全。所以,在尿素溶液输送过程中需配置稳定而充足的热源,使尿素溶液温度控制在30-40℃之间。尿素溶液输送管道伴热系统,需要保证尿素溶液稳定的温度,避免发生尿素溶液结晶或过热水解。当尿素溶液输送管道采用蒸汽管道系统伴热时主要存在以下问题:1.采用通常的单一蒸汽气源伴热时,为保证系统末端的伴热效果,需采用较高参数的蒸汽,而过高温度的蒸汽会造成尿素溶液在管道内发生水解。2.采用多点气源伴热,会造成系统供汽点多,蒸汽伴热需单独设置疏水回收系统,整个蒸汽伴热系统管道复杂。每台机组尿素热解系统计量控制模块单独设置一套冲洗水系统,也会造成设备投资多,系统复杂。另外,尿素溶液计量控制模块是尿素热解系统的核心设备,在热解系统故障或停运时,需对控制模块内部进行充分清洗,所以需设置冲洗水管道,引入计量控制模块。When the flue gas denitrification system uses urea as the reducing agent, the concentration of the urea solution is usually 50-60%, and the crystallization temperature of the 50% urea solution is 16.7°C, and when the temperature of the urea solution exceeds 60°C, hydrolysis begins to occur and NH 3 is formed and CO 2 , affecting system safety. Therefore, it is necessary to configure a stable and sufficient heat source during the transportation of urea solution to keep the temperature of urea solution between 30-40°C. The heating system of the urea solution delivery pipeline needs to ensure a stable temperature of the urea solution to avoid crystallization or overheating of the urea solution. When the urea solution delivery pipeline is traced by the steam pipeline system, the following problems mainly exist: 1. When using the usual single steam source for heat tracing, in order to ensure the heat tracing effect at the end of the system, steam with higher parameters must be used, and too high High temperature steam will cause hydrolysis of the urea solution in the pipeline. 2. The use of multi-point air source heat tracing will result in many steam supply points in the system. The steam heat tracing needs to be equipped with a separate drainage recovery system, and the entire steam heat tracing system has complicated pipelines. The metering control module of the urea pyrolysis system of each unit is equipped with a separate set of flushing water system, which will also result in a large investment in equipment and a complex system. In addition, the urea solution metering control module is the core equipment of the urea pyrolysis system. When the pyrolysis system fails or shuts down, the interior of the control module needs to be fully cleaned, so flushing water pipes need to be installed and the metering control module introduced.
按照通常设计尿素溶液管道采用平行铺设蒸汽管道作为伴热,计量控制模块单独设置冲洗水管道。陡河电厂有六台机组,如果单独设置冲洗水管道,会造成整个脱硝系统管道系统复杂,且管道铺设距离长,资源消耗量大,不符合节能要求。According to the usual design, the urea solution pipeline is laid in parallel with steam pipelines as heat tracing, and the metering control module is separately equipped with flushing water pipelines. Douhe Power Plant has six units. If flushing water pipelines are installed separately, the piping system of the entire denitrification system will be complicated, and the pipeline laying distance will be long, and the resource consumption will be large, which does not meet the energy-saving requirements.
发明内容Contents of the invention
为了解决现有技术中的不足,本实用新型提供一种新的尿素溶液输送管道的伴热及冲洗系统,它是一种能提供稳定的伴热温度,并兼具冲洗功能的管道系统。In order to solve the deficiencies in the prior art, the utility model provides a new heat tracing and flushing system for urea solution delivery pipelines, which is a pipeline system that can provide stable heat tracing temperature and also has a flushing function.
本实用新型是采用下述技术方案完成的:The utility model is accomplished by adopting the following technical solutions:
一种尿素溶液输送管道的伴热及冲洗系统,包括给水系统、伴热水罐、伴热管道和冲洗水管,所述给水系统向伴热水罐输送适度温水;伴热水罐的输出口通过伴热管道经伴热水泵、阀门与自身的输入口连接,形成循环回路。在尿素计量控制模块区域伴热管道引出一个支路即作为冲洗水管,冲洗水管与尿素溶液输送管道的计量控制模块的输入口连接,排水管与计量控制模块的排污口连接将废水排出。A heating and flushing system for a urea solution delivery pipeline, including a water supply system, a heating water tank, a heating pipeline and a flushing water pipe, the water supply system delivers moderately warm water to the heating water tank; the output port of the heating heating tank passes through The heating pipe is connected with its own input port through the heating water pump and valve to form a circulation loop. In the area of the urea metering control module, a branch is drawn from the heating pipe as a flushing water pipe. The flushing water pipe is connected to the input port of the metering control module of the urea solution delivery pipeline, and the drain pipe is connected to the sewage outlet of the metering control module to discharge the waste water.
尿素溶液热水水伴热系统具有以下优点:Urea solution hot water heating system has the following advantages:
1.伴热温度稳定,且调整方便。1. The heating temperature is stable and easy to adjust.
2.伴热水循环使用,收集尿素溶液制备罐、储罐加热器疏水,节水。2. With hot water recycling, the urea solution preparation tank and storage tank heater are collected to drain water and save water.
3.伴热水引出支路作为计量控制模块冲洗水,简化了系统,节省投资,便于检修维护。3. The lead-out branch of the hot water is used as the flushing water of the metering control module, which simplifies the system, saves investment, and facilitates maintenance.
附图说明Description of drawings
图1为尿素溶液输送状态示意图;Fig. 1 is a schematic diagram of the delivery state of urea solution;
图2为冲洗状态示意图;Figure 2 is a schematic diagram of the flushing state;
图3为多目标伴热冲洗管路图;Figure 3 is a multi-target heat tracing flushing pipeline diagram;
图中:给水系统1,伴热水罐2,伴热水泵3,伴热管道4,尿素溶液输送管道5,冲洗水管6,计量控制模块7,阀门8。In the figure: water supply system 1, heating water tank 2, heating water pump 3, heating pipe 4, urea solution delivery pipe 5, flushing
具体实施方式Detailed ways
下面结合附图对本实用新型具体说明:一种尿素溶液输送管道的伴热及冲洗系统,包括给水系统1、伴热水罐2、伴热管道4和冲洗水管6,所述给水系统1向伴热水罐2输送冷水;冷水在伴热水罐2内被加热;伴热水罐2的输出口通过伴热管道4经伴热水泵3、阀门8与自身的输入口连接,形成循环回路。在尿素管道计量控制模块区域伴热管道4引出一个支路即作为冲洗水管6,冲洗水管6与计量控制模块7的输入口连接,排水管与计量控制模块7的排污口连接将废水排出。The utility model is described in detail below in conjunction with the accompanying drawings: a heat tracing and flushing system of a urea solution delivery pipeline, including a water supply system 1, a heat tracing water tank 2, a heat tracing pipeline 4 and a flushing
伴热管道4与尿素溶液输送管道5平行紧贴敷设,外部采用保温及铝皮包覆。伴热管道4与尿素溶液输送管道5自尿素溶液制备区引出,沿管道支架进入各台机组锅炉附近,再经沿管道支架返回尿素溶液制备区,伴热水及尿素溶液分别进入加热水箱及尿素溶液储罐。形成一个闭合的循环系统。该循环系统在锅炉区域设置接口,各台锅炉伴热水及尿素溶液管道为并列形式布置。The heat tracing pipeline 4 is laid in parallel with the urea solution delivery pipeline 5, and the outside is covered with thermal insulation and aluminum skin. The heating pipeline 4 and the urea solution delivery pipeline 5 lead out from the urea solution preparation area, enter the vicinity of the boilers of each unit along the pipe support, and then return to the urea solution preparation area along the pipe support, and the hot water and urea solution enter the heating water tank and urea solution respectively. Solution storage tank. form a closed circulatory system. The circulation system is equipped with interfaces in the boiler area, and the hot water and urea solution pipelines of each boiler are arranged in parallel.
伴热管道在计量控制模块区域引出一个支路接入计量控制模块。当计量控制模块需要冲洗时,开启阀门接通冲洗水管冲洗300秒,阀门关闭。The heating pipe leads a branch in the area of the metering control module to connect to the metering control module. When the metering control module needs to be flushed, the valve is opened and the flushing water pipe is connected for flushing for 300 seconds, and the valve is closed.
由于伴热水循环使用,如果系统没有泄漏,几乎没有消耗,计量控制模块只是在设备故障或系统停用时才进行冲洗,所以系统实际耗水量很少,另外考虑管道内部长期有热水存在,为避免管道结垢,伴热水可设计使用去离子水。Due to the circulating use of hot water, if there is no leakage in the system, there is almost no consumption. The metering control module will only flush when the equipment fails or the system is shut down, so the actual water consumption of the system is very small. In addition, considering that there is long-term hot water in the pipeline, In order to avoid scaling of pipes, the heating water can be designed to use deionized water.
给水系统采用加水管道和蒸汽管道,伴热水罐上设置温度测量装置,通过蒸汽管道调整阀门控制罐内热水温度。The water supply system adopts water adding pipes and steam pipes, and a temperature measuring device is installed on the heating water tank, and the temperature of the hot water in the tank is controlled by adjusting the valve through the steam pipe.
如图3所示,本实用新型可同时对多个伴热、冲洗单位工作,最大限度的节省资源,具有良好的使用效果。As shown in Figure 3, the utility model can work on multiple heat tracing and flushing units at the same time, save resources to the greatest extent, and have good use effect.
本设计解决了尿素溶液长距离输送管道伴热热源稳定可靠的问题,同时简化了尿素计量控制模块冲洗系统,为锅炉烟气脱硝系统稳定运行提供可保障。This design solves the problem of stable and reliable heating source for long-distance transportation of urea solution, simplifies the flushing system of urea metering control module, and provides guarantee for the stable operation of boiler flue gas denitrification system.
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104089184A (en) * | 2014-06-26 | 2014-10-08 | 安徽淮化股份有限公司 | Method and device for preventing urea conveying pipeline from corrosion and crystallization in production of urea ammonium nitrate solution |
| CN105665343A (en) * | 2016-03-10 | 2016-06-15 | 北京新叶能源科技有限公司 | Online cleaning device and method for urea catalytic hydrolysis reaction device |
| CN106640291A (en) * | 2016-12-08 | 2017-05-10 | 青岛双瑞海洋环境工程股份有限公司 | Ship waste gas denitration system |
| CN106944427A (en) * | 2017-05-04 | 2017-07-14 | 重庆南方数控设备有限责任公司 | Esr analyzer cleaning device and the Wei Shi esr analyzers comprising the cleaning device |
| CN107051157A (en) * | 2017-04-24 | 2017-08-18 | 中国联合工程公司 | A kind of SNCR denitration reducing agent prepares Storing and conveying system and method |
| CN108758342A (en) * | 2018-08-17 | 2018-11-06 | 华能国际电力股份有限公司玉环电厂 | The flushing line of pyrolysis oven in a kind of denitrating system |
| CN110899260A (en) * | 2019-11-29 | 2020-03-24 | 四川金象赛瑞化工股份有限公司 | Liquid material conveying device |
| CN111720741A (en) * | 2020-06-30 | 2020-09-29 | 中国神华能源股份有限公司国华电力分公司 | Urea solution conveying equipment |
| CN115507356A (en) * | 2022-09-28 | 2022-12-23 | 中国电建集团山东电力建设第一工程有限公司 | Alkali pipeline heat tracing system and method suitable for boiler feed water treatment system |
-
2013
- 2013-07-04 CN CN2013204131116U patent/CN203336126U/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104089184A (en) * | 2014-06-26 | 2014-10-08 | 安徽淮化股份有限公司 | Method and device for preventing urea conveying pipeline from corrosion and crystallization in production of urea ammonium nitrate solution |
| CN104089184B (en) * | 2014-06-26 | 2017-06-20 | 安徽淮化股份有限公司 | It is a kind of to prevent the corrosion of urea feed-line and the method and apparatus for crystallizing in the production of urea ammonium nitrate solution |
| CN105665343A (en) * | 2016-03-10 | 2016-06-15 | 北京新叶能源科技有限公司 | Online cleaning device and method for urea catalytic hydrolysis reaction device |
| CN106640291A (en) * | 2016-12-08 | 2017-05-10 | 青岛双瑞海洋环境工程股份有限公司 | Ship waste gas denitration system |
| CN107051157A (en) * | 2017-04-24 | 2017-08-18 | 中国联合工程公司 | A kind of SNCR denitration reducing agent prepares Storing and conveying system and method |
| CN107051157B (en) * | 2017-04-24 | 2022-11-11 | 中国联合工程有限公司 | SNCR denitration reducing agent preparation, storage and conveying system and method |
| CN106944427A (en) * | 2017-05-04 | 2017-07-14 | 重庆南方数控设备有限责任公司 | Esr analyzer cleaning device and the Wei Shi esr analyzers comprising the cleaning device |
| CN108758342A (en) * | 2018-08-17 | 2018-11-06 | 华能国际电力股份有限公司玉环电厂 | The flushing line of pyrolysis oven in a kind of denitrating system |
| CN110899260A (en) * | 2019-11-29 | 2020-03-24 | 四川金象赛瑞化工股份有限公司 | Liquid material conveying device |
| CN111720741A (en) * | 2020-06-30 | 2020-09-29 | 中国神华能源股份有限公司国华电力分公司 | Urea solution conveying equipment |
| CN115507356A (en) * | 2022-09-28 | 2022-12-23 | 中国电建集团山东电力建设第一工程有限公司 | Alkali pipeline heat tracing system and method suitable for boiler feed water treatment system |
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Granted publication date: 20131211 |