CN104085080B - Diverter makes special equipment - Google Patents
Diverter makes special equipment Download PDFInfo
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- CN104085080B CN104085080B CN201410284071.9A CN201410284071A CN104085080B CN 104085080 B CN104085080 B CN 104085080B CN 201410284071 A CN201410284071 A CN 201410284071A CN 104085080 B CN104085080 B CN 104085080B
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- mould
- bucket
- demoulding
- station
- mould bucket
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Motor Or Generator Current Collectors (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses diverter and make special equipment, it is characterized in that: the diverter including laying in semi-surrounding shape makes station, the centre of semi-surrounding shape is two injection molding station being arranged side by side, the left side of semi-surrounding shape is the demoulding station being arranged side by side and material chamber clean station, the right of semi-surrounding shape is the mould bucket feed station being arranged side by side and mould bucket discharging station, two corresponding double press of injection molding station and two set injection molds, the corresponding a set of demoulding mould of demoulding station, the corresponding jacking chamber clean mould of material chamber clean station, demoulding mould and material chamber clean mould are installed on left workbench, the corresponding cover die bucket charging mould of mould bucket feed station, the corresponding cover die bucket discharging mould of mould bucket discharging station, mould bucket charging mould and mould bucket discharging mould are installed on right workbench.The present invention has been used in diverter manufacturing process diverter injection moulding and concerned process steps before and after injection moulding, makes whole operation become simple and concentrate, improves production efficiency.
Description
Technical field
The present invention relates to commutator topology field, be specifically related to a kind of diverter and make special equipment.
Background technology
Diverter manufacturing process has one very important operation diverter injection step, diverter injection step is the combination that the pressure injection by plastics completes commutator foot and plastics, the front and back of diverter injection step also have multiple tracks to be correlated with aided process, as first having to before injection moulding that commutator foot is sent into mould bucket, the demoulding of diverter after injection moulding, after the demoulding, diverter product expects the cleaning etc. of indoor remaining plastics after also deviating from mould bucket and injection moulding, all these above-mentioned operations will consume a large amount of man-hour, operation seems complicated and loose, production efficiency is low, labor strength is big.
Summary of the invention
In view of the deficiencies in the prior art, the technical problem to be solved in the present invention is to be in that to provide a kind of for completing in diverter manufacturing process concerned process steps before and after diverter injection moulding and injection moulding, making whole operation become simple and concentrate, the diverter improving production efficiency makes special equipment.
The present invention implements by the following technical programs:
Diverter makes special equipment, it is characterized in that: the diverter including laying in semi-surrounding shape makes station, the centre of semi-surrounding shape is two injection molding station being arranged side by side, the left side of semi-surrounding shape is the demoulding station being arranged side by side and material chamber clean station, the right of semi-surrounding shape is the mould bucket feed station being arranged side by side and mould bucket discharging station, two corresponding double press of injection molding station and two set injection molds, the corresponding a set of demoulding mould of demoulding station, the corresponding jacking chamber clean mould of material chamber clean station, demoulding mould and material chamber clean mould are installed on left workbench, the corresponding cover die bucket charging mould of mould bucket feed station, the corresponding cover die bucket discharging mould of mould bucket discharging station, mould bucket charging mould and mould bucket discharging mould are installed on right workbench.
After adopting technique scheme, before and after diverter injection moulding and injection moulding, concerned process steps is all turned round in scope can complete a workman, and double press can carry out the injection moulding of two batches of diverter products simultaneously, and overlap the design of particular manufacturing craft more, whole operation is made to become simple and concentrate, multiple working procedure can be made to be optimized in arrangement of time simultaneously, the time realize intert, improve production efficiency.
As preferably, described double press is provided with front console and connects with left and right workbench, and the table top of front console lays rolling steel balls.Above-mentioned design can enable the changeover section of each station die compare switching of easily sliding between workbench, solves to put and lifts the problem that labor intensity that mould brings is big.
Additionally the design optimizing scheme of each mould is: described mould bucket charging mould includes sending foot thimble, send foot plate, transition ring and mould bucket, when feeding work transition ring pass through on guiding and the mould bucket of pilot pin close and keep flat on right workbench, the position that right workbench contacts with mould bucket is provided with the heating for mould bucket of the heating base plate, send top that foot thimble is located at transition ring and send that sole is fixing to be connected, the up and down setting of sole is sent to be promoted by the first cylinder, foot thimble is sent to send in mould bucket by the commutator foot in transition ring during the first cylinder action, described mould bucket is common to injection mold, demoulding mould and mould bucket discharging mould.Described injection mold includes push pedal, heating top board, plunger, material room, mould bucket, lower bolster and die head, die head is fixed on lower bolster, room is expected when injection moulding works, mould bucket closes and keeps flat on double press bed by the guiding of lower pilot pin and lower bolster, plunger be located at material room top with heating top board fix be connected, heating top board is fixed on the bottom of push pedal, the up and down setting of upper push pedal is promoted by oil cylinder for presses, during oil cylinder for presses action, the plastics injection mould bucket that melts indoor for material is combined together into diverter product with the commutator foot in mould bucket by plunger, described material room is common to demoulding mould and material chamber clean mould, described mould bucket is common to mould bucket charging mould, demoulding mould and mould bucket discharging mould, described lower bolster is common to demoulding mould.Described demoulding mould includes material room, mould bucket, lower bolster, demoulding push rod and the fixing plate of push rod, room is expected when the demoulding works, mould bucket and lower bolster entirety keep flat on left workbench, demoulding push rod is located at that the lower section of lower bolster is fixing with the fixing plate of push rod to be connected, lower bolster is provided with vertical through holes allows demoulding push rod through rear facing to mould bottom of the barrel, the fixing up and down setting of plate of push rod is promoted by the second cylinder, during the second cylinder action, mould bucket and lower bolster are easily separated by demoulding push rod, described material room is common to injection mold and material chamber clean mould, described mould bucket is common to mould bucket charging mould, injection mold and mould bucket discharging mould, described lower bolster is common to injection mold.Described material chamber clean mould includes the fixing plate of material room, thimble and thimble, when expecting chamber clean work, material room keeps flat on left workbench, thimble is located at the fixing plate of lower section and thimble of material room and fixes and be connected, thimble is just to the sprue gate expecting room, the fixing up and down setting of plate of thimble is promoted by the 3rd cylinder, during the 3rd cylinder action, thimble is by plastic top discharge chamber remaining in material room and material sprue gate, room, and described material room is common to injection mold and demoulding mould.Described mould bucket discharging mould includes mould bucket, discharging push rod and reclaiming plate, when discharging works, mould bucket keeps flat on right workbench, right workbench is provided with material-dropping hole, discharging push rod is located at that the top of mould bucket is fixing with reclaiming plate to be connected, the up and down setting of reclaiming plate is promoted by the 4th cylinder, during the 4th cylinder action, the diverter product in mould bucket is sent mould bucket by discharging push rod, and described mould bucket is common to mould bucket charging mould, injection mold and demoulding mould.
Each mould of above-mentioned design, simple in construction, flexible Application, it may be achieved quickly produce and the quick of each inter process is transferred, make whole operation become simple；By the different designs of many molds, make multiple working procedure be optimized in arrangement of time, the time realizes intert, more improve production efficiency.
Accompanying drawing explanation
The present invention has drawings described below:
Fig. 1 is the structure chart of the present invention,
Fig. 2 is the structure chart of mould bucket charging mould,
Fig. 3 is the structure chart of injection mold,
Fig. 4 is the structure chart of demoulding mould,
Fig. 5 is the structure chart of material chamber clean mould,
Fig. 6 is the structure chart of mould bucket discharging mould.
Detailed description of the invention
As shown in Figure 1, the diverter of the present invention makes special equipment, station is made including the diverter being the laying of semi-surrounding shape, the centre of semi-surrounding shape is two the injection molding station C being arranged side by side, the left side of semi-surrounding shape is the demoulding station A being arranged side by side and material chamber clean station B, the right of semi-surrounding shape is the mould bucket feed station D being arranged side by side and mould bucket discharging station E, two corresponding double press 2 of injection molding station C and two set injection molds, the corresponding a set of demoulding mould of demoulding station A, the corresponding jacking chamber clean mould of material chamber clean station B, demoulding mould and material chamber clean mould are installed on left workbench 7, the corresponding cover die bucket charging mould of mould bucket feed station D, the corresponding cover die bucket discharging mould of mould bucket discharging station E, mould bucket charging mould and mould bucket discharging mould are installed on right workbench 4；Described double press 2 is provided with outside workbench 3 own and is additionally provided with front console 8, and front console 8 connects with left and right workbench, and the table top of front console 8 lays rolling steel balls 9.
Shown in Fig. 2, described mould bucket charging mould includes sending foot thimble 12, send sole 13, transition ring 14 and mould bucket 15, when feeding work transition ring 14 pass through on guiding and the mould bucket 15 of pilot pin 17 close and keep flat on right workbench 4, the position that right workbench 4 contacts with mould bucket 15 is provided with heating base plate 16 preheating for mould bucket 15, send top that foot thimble 12 is located at transition ring 14 and send that sole 13 is fixing to be connected, the up and down setting of sole 13 is sent to be promoted by the first cylinder 5, foot thimble 12 is sent to send in mould bucket 15 by the commutator foot 101 in transition ring 14 during the first cylinder 5 action, described mould bucket 15 is common to injection mold, demoulding mould and mould bucket discharging mould.
Shown in Fig. 3, described injection mold includes push pedal 18, heating top board 19, plunger 20, material room 21, mould bucket 15, lower bolster 23 and die head 24, die head 24 is fixed on lower bolster 23, room 21 is expected when injection moulding works, mould bucket 15 closes and keeps flat on double press bed 3 by the guiding of lower pilot pin 22 and lower bolster 23, plunger 20 is located at the top of material room 21 and fixes with heating top board 19 and be connected, heating top board 19 is fixed on the bottom of push pedal 18, the upper up and down setting of push pedal 18 is promoted by oil cylinder for presses 1, during oil cylinder for presses 1 action, the plastics injection mould bucket 15 that melts in material room 21 is combined together into diverter product 102 with the commutator foot in mould bucket 15 by plunger 20, described material room 21 is common to demoulding mould and material chamber clean mould, described mould bucket 15 is common to mould bucket charging mould, demoulding mould and mould bucket discharging mould, described lower bolster 23 is common to demoulding mould.
Shown in Fig. 4, described demoulding mould includes material room 21, mould bucket 15, lower bolster 23, demoulding push rod 26 and the fixing plate 25 of push rod, room 21 is expected when the demoulding works, mould bucket 15 and lower bolster 23 entirety keep flat on left workbench 7, demoulding push rod 26 is located at that the lower section of lower bolster 23 is fixing with the fixing plate of push rod 25 to be connected, lower bolster 23 is provided with vertical through holes 27 allows demoulding push rod 26 through rear bottom mould bucket 15, the fixing up and down setting of plate 25 of push rod is promoted by the second cylinder 10, during the second cylinder 10 action, mould bucket 15 and lower bolster 23 are easily separated by demoulding push rod 26, described material room 21 is common to injection mold and material chamber clean mould, described mould bucket 15 is common to mould bucket charging mould, injection mold and mould bucket discharging mould, described lower bolster 23 is common to injection mold.
Shown in Fig. 5, described material chamber clean mould includes the fixing plate 28 of material room 21, thimble 29 and thimble, when expecting chamber clean work, material room 21 keeps flat on left workbench 7, thimble 29 is located at the fixing plate 28 of lower section and thimble of material room 21 and fixes and be connected, thimble 29 is just to the sprue gate expecting room 21, the fixing up and down setting of plate 28 of thimble is promoted by the 3rd cylinder 11, during the 3rd cylinder 11 action, remaining plastics 103 in material room and material sprue gate, room are pushed up discharge chamber 21 by thimble 29, and described material room 21 is common to injection mold and demoulding mould.
Shown in Fig. 6, described mould bucket discharging mould includes mould bucket 15, discharging push rod 31 and reclaiming plate 30, when discharging works, mould bucket 15 keeps flat on right workbench 4, right workbench 4 is provided with material-dropping hole 32, discharging push rod 31 is located at that the top of mould bucket 15 is fixing with reclaiming plate 30 to be connected, the up and down setting of reclaiming plate 30 is promoted by the 4th cylinder 6, during the 4th cylinder 6 action, the diverter product 101 in mould bucket 15 is sent mould bucket 15 by discharging push rod 31, and described mould bucket 15 is common to mould bucket charging mould, injection mold and demoulding mould.
The present invention so completes concerned process steps before and after diverter injection moulding and injection moulding: 1. commutator foot is sent into mould bucket, at feed station D, commutator foot has manually been placed in transition ring 14(transition ring) by keeping flat on right workbench 4 after the guiding of upper pilot pin 17 and mould bucket 15 Guan Bi, mould bucket 15 is preheated by the heating base plate 16 that right workbench 4 is provided with, and send foot thimble 12 that the commutator foot 101 in transition ring 14 is sent in mould bucket 15 during the first cylinder 5 action；2. diverter injection moulding, the mould bucket 15 of feed station D is moved to injection molding station C, material room 21, mould bucket 15 keep flat on double press bed 3 after being closed with lower bolster 23 by the guiding of lower pilot pin 22, plastics are added in material room 21, then oil cylinder for presses 1 action makes in plunger 20 entrance material room 21 and heats material room, and in material room 21, heated thawing plastics are combined together into diverter product 102 by sprue gate injection mould bucket 15 with the commutator foot in mould bucket；3. the demoulding of diverter after injection moulding, keep flat after the material room 21 of injection molding station C, mould bucket 15 and lower bolster 23 are moved integrally demoulding station A on left workbench 7, during the second cylinder 10 action, mould bucket 15 and lower bolster 23 are easily separated by demoulding push rod 26, being moved to mould bucket discharging station E with rear mold bucket 15, material room 21 is moved to material chamber clean station B；4. expecting the cleaning of indoor remaining plastics after injection moulding, at material chamber clean station B, during the 3rd cylinder 11 action, remaining plastics 103 in material room and material sprue gate, room are pushed up discharge chamber 21 by thimble 29；5. after the demoulding, diverter product deviates from mould bucket, and at mould bucket discharging station E, during the 4th cylinder 6 action, the diverter product 102 in mould bucket 15 is sent mould bucket 15 by discharging push rod 31.Above-mentioned all operations all completes turning round in scope of a workman, double press can carry out the injection moulding of two batches of diverter products simultaneously, and overlap the design of particular manufacturing craft more, making whole operation become simple and concentrate, additionally multiple working procedure is optimized in arrangement of time, the time realizes intert, improve production efficiency, also having in aforesaid operations, the changeover section of each station die easily can realize switching of sliding between workbench, it is to avoid puts and lifts the problem that the brought labor intensity of mould is big.
Claims (7)
1. diverter makes special equipment, it is characterized in that: the diverter including laying in semi-surrounding shape makes station, the centre of semi-surrounding shape is two injection molding station being arranged side by side, the left side of semi-surrounding shape is the demoulding station being arranged side by side and material chamber clean station, the right of semi-surrounding shape is the mould bucket feed station being arranged side by side and mould bucket discharging station, two corresponding double press of injection molding station and two set injection molds, the corresponding a set of demoulding mould of demoulding station, the corresponding jacking chamber clean mould of material chamber clean station, demoulding mould and material chamber clean mould are installed on left workbench, the corresponding cover die bucket charging mould of mould bucket feed station, the corresponding cover die bucket discharging mould of mould bucket discharging station, mould bucket charging mould and mould bucket discharging mould are installed on right workbench.
2. diverter as claimed in claim 1 makes special equipment, it is characterised in that: described double press is provided with front console and connects with left and right workbench, and the table top of front console lays rolling steel balls.
3. diverter as claimed in claim 1 makes special equipment, it is characterized in that: described mould bucket charging mould includes sending foot thimble, send foot plate, transition ring and mould bucket, when feeding work transition ring pass through on guiding and the mould bucket of pilot pin close and keep flat on right workbench, the position that right workbench contacts with mould bucket is provided with the heating for mould bucket of the heating base plate, send top that foot thimble is located at transition ring and send that sole is fixing to be connected, the up and down setting of sole is sent to be promoted by the first cylinder, foot thimble is sent to send in mould bucket by the commutator foot in transition ring during the first cylinder action, described mould bucket is common to injection mold, demoulding mould and mould bucket discharging mould.
4. diverter as claimed in claim 1 makes special equipment, it is characterized in that: described injection mold includes push pedal, heating top board, plunger, material room, mould bucket, lower bolster and die head, die head is fixed on lower bolster, room is expected when injection moulding works, mould bucket closes and keeps flat on double press bed by the guiding of lower pilot pin and lower bolster, plunger be located at material room top with heating top board fix be connected, heating top board is fixed on the bottom of push pedal, the up and down setting of upper push pedal is promoted by oil cylinder for presses, during oil cylinder for presses action, the plastics injection mould bucket that melts indoor for material is combined together into diverter product with the commutator foot in mould bucket by plunger, described material room is common to demoulding mould and material chamber clean mould, described mould bucket is common to mould bucket charging mould, demoulding mould and mould bucket discharging mould, described lower bolster is common to demoulding mould.
5. diverter as claimed in claim 1 makes special equipment, it is characterized in that: described demoulding mould includes material room, mould bucket, lower bolster, demoulding push rod and the fixing plate of push rod, room is expected when the demoulding works, mould bucket and lower bolster entirety keep flat on left workbench, demoulding push rod is located at that the lower section of lower bolster is fixing with the fixing plate of push rod to be connected, lower bolster is provided with vertical through holes allows demoulding push rod through rear facing to mould bottom of the barrel, the fixing up and down setting of plate of push rod is promoted by the second cylinder, during the second cylinder action, mould bucket and lower bolster are easily separated by demoulding push rod, described material room is common to injection mold and material chamber clean mould, described mould bucket is common to mould bucket charging mould, injection mold and mould bucket discharging mould, described lower bolster is common to injection mold.
6. diverter as claimed in claim 1 makes special equipment, it is characterized in that: described material chamber clean mould includes the fixing plate of material room, thimble and thimble, when expecting chamber clean work, material room keeps flat on left workbench, thimble is located at the fixing plate of lower section and thimble of material room and fixes and be connected, thimble is just to the sprue gate expecting room, the fixing up and down setting of plate of thimble is promoted by the 3rd cylinder, during the 3rd cylinder action, thimble is by plastic top discharge chamber remaining in material room and material sprue gate, room, and described material room is common to injection mold and demoulding mould.
7. diverter as claimed in claim 1 makes special equipment, it is characterized in that: described mould bucket discharging mould includes mould bucket, discharging push rod and reclaiming plate, when discharging works, mould bucket keeps flat on right workbench, right workbench is provided with material-dropping hole, discharging push rod is located at that the top of mould bucket is fixing with reclaiming plate to be connected, the up and down setting of reclaiming plate is promoted by the 4th cylinder, during the 4th cylinder action, the diverter product in mould bucket is sent mould bucket by discharging push rod, and described mould bucket is common to mould bucket charging mould, injection mold and demoulding mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410284071.9A CN104085080B (en) | 2014-06-24 | 2014-06-24 | Diverter makes special equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410284071.9A CN104085080B (en) | 2014-06-24 | 2014-06-24 | Diverter makes special equipment |
Publications (2)
| Publication Number | Publication Date |
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| CN104085080A CN104085080A (en) | 2014-10-08 |
| CN104085080B true CN104085080B (en) | 2016-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410284071.9A Active CN104085080B (en) | 2014-06-24 | 2014-06-24 | Diverter makes special equipment |
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| CN (1) | CN104085080B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105365260B (en) * | 2015-11-20 | 2018-10-09 | 华瑞电器股份有限公司 | A kind of automation briquetting process of press device |
| CN105365252B (en) * | 2015-11-20 | 2018-10-09 | 华瑞电器股份有限公司 | A kind of automation press device |
| CN108099099A (en) * | 2017-12-16 | 2018-06-01 | 浙江天台天美达机电有限公司 | A kind of nail binding, injection, dismoulding system |
| CN110561683B (en) * | 2019-09-30 | 2024-04-02 | 安固集团有限公司 | Automatic injection process for commutator |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3394007B2 (en) * | 1999-08-02 | 2003-04-07 | ジー・ピー・ダイキョー株式会社 | Method and apparatus for manufacturing synthetic resin hollow body |
| CN101722621A (en) * | 2008-10-15 | 2010-06-09 | 鑫望企业有限公司 | Injection molding machine for interior shell |
| TW201210784A (en) * | 2010-09-06 | 2012-03-16 | Unitron Technology Inc | Method of manufacturing imprint mold and casing of manufacturing the same |
| CN102357982A (en) * | 2011-11-03 | 2012-02-22 | 裕克施乐塑料制品（太仓）有限公司 | Injection molding process method of two-color plastic product and apparatus thereof |
| CN203919541U (en) * | 2014-06-24 | 2014-11-05 | 安固集团有限公司 | Commutator is made special equipment |
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2014
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| CN104085080A (en) | 2014-10-08 |
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Denomination of invention: Special equipment for commutator production Effective date of registration: 20230914 Granted publication date: 20160629 Pledgee: Industrial Bank Co.,Ltd. Wenzhou Ruian sub branch Pledgor: ANGU GROUP Co.,Ltd. Registration number: Y2023330002039 |
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