CN203919541U - Commutator is made special equipment - Google Patents
Commutator is made special equipment Download PDFInfo
- Publication number
- CN203919541U CN203919541U CN201420337611.0U CN201420337611U CN203919541U CN 203919541 U CN203919541 U CN 203919541U CN 201420337611 U CN201420337611 U CN 201420337611U CN 203919541 U CN203919541 U CN 203919541U
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- mould
- bucket
- demoulding
- commutator
- mould bucket
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Abstract
The utility model discloses commutator and make special equipment, it is characterized in that: comprise and be the commutator making station that semi-surrounding shape is laid, the centre of semi-surrounding shape is two injection moulding stations that are arranged side by side, the left side of semi-surrounding shape is demoulding station and the material chamber clean station being arranged side by side, the right of semi-surrounding shape is mould bucket feed station and the mould bucket discharging station being arranged side by side, the corresponding double press of two injection moulding stations and two cover injection molds, the corresponding a set of demoulding mould of demoulding station, the corresponding jacking chamber clean mould of material chamber clean station, demoulding mould and material chamber clean mould are installed on left workbench, the corresponding cover die bucket charging mould of mould bucket feed station, the corresponding cover die bucket discharging mould of mould bucket discharging station, mould bucket charging mould and mould bucket discharging mould are installed on right workbench.The utility model has been used for the commutator injection moulding of commutator manufacturing process and injection moulding front and back concerned process steps, makes whole operation become simple and concentrate, and enhances productivity.
Description
Technical field
The utility model relates to commutator technical field, is specifically related to a kind of commutator and makes special equipment.
Background technology
In commutator manufacturing process, there is one very important operation commutator injection moulding operation, commutator injection moulding operation is the combination that completes commutator pin and plastics by the pressure injection of plastics, the front and back of commutator injection moulding operation also have the multiple tracks aided process of being correlated with, as first commutator pin sent into mould bucket before injection moulding, the demoulding of commutator after injection moulding, after the demoulding, commutator product is expected cleaning of indoor remaining plastics etc. after also will deviating from mould bucket and injection moulding, all these above-mentioned operations all will consume a large amount of man-hours, it is complicated and loose that operation seems, production efficiency is low, labor strength is large.
Summary of the invention
In view of the deficiencies in the prior art, the technical problems to be solved in the utility model is to be to provide a kind of for completing the commutator injection moulding of commutator manufacturing process and injection moulding front and back concerned process steps, make whole operation become simple and concentrate, the commutator of enhancing productivity is made special equipment.
The utility model is implemented by the following technical programs:
Commutator is made special equipment, it is characterized in that: comprise and be the commutator making station that semi-surrounding shape is laid, the centre of semi-surrounding shape is two injection moulding stations that are arranged side by side, the left side of semi-surrounding shape is demoulding station and the material chamber clean station being arranged side by side, the right of semi-surrounding shape is mould bucket feed station and the mould bucket discharging station being arranged side by side, the corresponding double press of two injection moulding stations and two cover injection molds, the corresponding a set of demoulding mould of demoulding station, the corresponding jacking chamber clean mould of material chamber clean station, demoulding mould and material chamber clean mould are installed on left workbench, the corresponding cover die bucket charging mould of mould bucket feed station, the corresponding cover die bucket discharging mould of mould bucket discharging station, mould bucket charging mould and mould bucket discharging mould are installed on right workbench.
Adopt after technique scheme, before and after commutator injection moulding and injection moulding, concerned process steps is all turned round in scope and can be completed a workman, and double press can carry out the injection moulding of two batches of commutator products simultaneously, and the design of many cover particular manufacturing crafts, make whole operation become simple and concentrate, can make multiple working procedure be optimized in arrangement of time, on the time, realize and interting, enhance productivity simultaneously.
As preferably, described double press is provided with front console and left and right workbench joins, and the table top of front console is laid rolling steel balls.Above-mentioned design can make the switching of can low weight loose ground sliding between workbench of the switching part of each station die, solves the large problem of labour intensity that mould brings of lifting of putting.
The design optimizing scheme of each mould is in addition: described mould bucket charging mould comprises and send pin thimble, send sole, transition ring and mould bucket, in the time that charging is worked transition ring by the guiding of pilot pin and mould bucket closed and keep flat on right workbench, the position that right workbench contacts with mould bucket is provided with the heating of heatable soleplate for mould bucket, send the top that pin thimble is located at transition ring to be fixedly connected with sending sole, send the up and down setting of sole to be promoted by the first cylinder, when the first cylinder action, send pin thimble that the commutator pin in transition ring is sent in mould bucket, described mould bucket is common to injection mold, demoulding mould and mould bucket discharging mould.Described injection mold comprises push pedal, heating top board, plunger, material chamber, mould bucket, lower bolster and die head, die head is fixed on lower bolster, in the time that working, injection moulding expects chamber, the guiding of mould bucket by lower pilot pin and lower bolster are closed and keep flat on double press bed, the top that plunger is located at material chamber is fixedly connected with heating top board, heating top board is fixed on the bottom of push pedal, the up and down setting of upper push pedal is promoted by oil cylinder for presses, when oil cylinder for presses action, plunger combines the commutator pin in thawing plastics injection mould bucket indoor material and mould bucket to become commutator product, described material chamber is common to demoulding mould and material chamber clean mould, described mould bucket is common to mould bucket charging mould, demoulding mould and mould bucket discharging mould, described lower bolster is common to demoulding mould.Described demoulding mould comprises material chamber, mould bucket, lower bolster, demoulding push rod and push rod fixed head, in the time that working, the demoulding expects chamber, mould bucket and lower bolster entirety keep flat on left workbench, the below that demoulding push rod is located at lower bolster is fixedly connected with push rod fixed head, lower bolster is provided with vertical through holes allows demoulding push rod through the rear mould bottom of the barrel that faces toward, the up and down setting of push rod fixed head is promoted by the second cylinder, when the second cylinder action, demoulding push rod separates mould bucket with lower bolster, described material chamber is common to injection mold and material chamber clean mould, described mould bucket is common to mould bucket charging mould, injection mold and mould bucket discharging mould, described lower bolster is common to injection mold.Described material chamber clean mould comprises material chamber, thimble and thimble fixed head, in the time of the work of material chamber clean, expect that chamber keeps flat on left workbench, the below that thimble is located at material chamber is fixedly connected with thimble fixed head, thimble is the sprue gate to material chamber just, the up and down setting of thimble fixed head is promoted by the 3rd cylinder, when the 3rd cylinder action, thimble is by remaining plastic top discharge chamber in material Ji Liaoshi sprue gate, chamber, and described material chamber is common to injection mold and demoulding mould.Described mould bucket discharging mould comprises mould bucket, discharging push rod and reclaiming plate, in the time that discharging is worked, mould bucket keeps flat on right workbench, right workbench is provided with material-dropping hole, the top that discharging push rod is located at mould bucket is fixedly connected with reclaiming plate, the up and down setting of reclaiming plate is promoted by four-cylinder, when four-cylinder action, the commutator product in mould bucket is sent mould bucket by discharging push rod, and described mould bucket is common to mould bucket charging mould, injection mold and demoulding mould.
Each mould of above-mentioned design, simple in structure, flexible Application, can realize the quick switching of quick production and each inter process, makes whole operation become simple; By the different designs of many molds, multiple working procedure is optimized in arrangement of time, on the time, realize and interting, more enhance productivity.
Brief description of the drawings
The utility model has following accompanying drawing:
Fig. 1 is structure chart of the present utility model,
Fig. 2 is the structure chart of mould bucket charging mould,
Fig. 3 is the structure chart of injection mold,
Fig. 4 is the structure chart of demoulding mould,
Fig. 5 is the structure chart of material chamber clean mould,
Fig. 6 is the structure chart of mould bucket discharging mould.
Detailed description of the invention
As shown in Figure 1, commutator of the present utility model is made special equipment, comprise and be the commutator making station that semi-surrounding shape is laid, the centre of semi-surrounding shape is two injection moulding station C that are arranged side by side, the left side of semi-surrounding shape is demoulding station A and the material chamber clean station B being arranged side by side, the right of semi-surrounding shape is mould bucket feed station D and the mould bucket discharging station E being arranged side by side, the corresponding double press 2 of two injection moulding station C and two cover injection molds, the corresponding a set of demoulding mould of demoulding station A, the corresponding jacking chamber clean mould of material chamber clean station B, demoulding mould and material chamber clean mould are installed on left workbench 7, the corresponding cover die bucket charging mould of mould bucket feed station D, the corresponding cover die bucket discharging mould of mould bucket discharging station E, mould bucket charging mould and mould bucket discharging mould are installed on right workbench 4, described double press 2 is provided with the outer front console 8 that is also provided with of workbench 3 own, and front console 8 joins with left and right workbench, and the table top of front console 8 is laid rolling steel balls 9.
Shown in Fig. 2, described mould bucket charging mould comprises and send pin thimble 12, send sole 13, transition ring 14 and mould bucket 15, in the time that charging is worked transition ring 14 by the guiding of pilot pin 17 and mould bucket 15 closed and keep flat on right workbench 4, the position that right workbench 4 contacts with mould bucket 15 is provided with heatable soleplate 16 preheating for mould bucket 15, send the top that pin thimble 12 is located at transition ring 14 to be fixedly connected with sending sole 13, send the up and down setting of sole 13 to be promoted by the first cylinder 5, the first cylinder 5 send pin thimble 12 that the commutator pin 101 in transition ring 14 is sent in mould bucket 15 while action, described mould bucket 15 is common to injection mold, demoulding mould and mould bucket discharging mould.
Shown in Fig. 3, described injection mold comprises push pedal 18, heating top board 19, plunger 20, material chamber 21, mould bucket 15, lower bolster 23 and die head 24, die head 24 is fixed on lower bolster 23, in the time that working, injection moulding expects chamber 21, the guiding of mould bucket 15 by lower pilot pin 22 and lower bolster 23 are closed and keep flat on double press bed 3, the top that plunger 20 is located at material chamber 21 is fixedly connected with heating top board 19, heating top board 19 is fixed on the bottom of push pedal 18, the up and down setting of upper push pedal 18 is promoted by oil cylinder for presses 1, when oil cylinder for presses 1 moves, plunger 20 combines the thawing plastics injection mould bucket 15 in material chamber 21 to become commutator product 102 with the commutator pin in mould bucket 15, described material chamber 21 is common to demoulding mould and material chamber clean mould, described mould bucket 15 is common to mould bucket charging mould, demoulding mould and mould bucket discharging mould, described lower bolster 23 is common to demoulding mould.
Shown in Fig. 4, described demoulding mould comprises material chamber 21, mould bucket 15, lower bolster 23, demoulding push rod 26 and push rod fixed head 25, in the time that working, the demoulding expects chamber 21, mould bucket 15 and lower bolster 23 entirety keep flat on left workbench 7, the below that demoulding push rod 26 is located at lower bolster 23 is fixedly connected with push rod fixed head 25, lower bolster 23 is provided with vertical through holes 27 allows demoulding push rod 26 through rear mould bucket 15 bottoms that face toward, the up and down setting of push rod fixed head 25 is promoted by the second cylinder 10, when the second cylinder 10 moves, demoulding push rod 26 separates mould bucket 15 with lower bolster 23, described material chamber 21 is common to injection mold and material chamber clean mould, described mould bucket 15 is common to mould bucket charging mould, injection mold and mould bucket discharging mould, described lower bolster 23 is common to injection mold.
Shown in Fig. 5, described material chamber clean mould comprises material chamber 21, thimble 29 and thimble fixed head 28, in the time of the work of material chamber clean, expect that chamber 21 keeps flat on left workbench 7, the below that thimble 29 is located at material chamber 21 is fixedly connected with thimble fixed head 28, thimble 29 is the sprue gate to material chamber 21 just, the up and down setting of thimble fixed head 28 is promoted by the 3rd cylinder 11, when the 3rd cylinder 11 moves, thimble 29 is by remaining plastics 103 top discharge chambers 21 in material Ji Liaoshi sprue gate, chamber, and described material chamber 21 is common to injection mold and demoulding mould.
Shown in Fig. 6, described mould bucket discharging mould comprises mould bucket 15, discharging push rod 31 and reclaiming plate 30, in the time that discharging is worked, mould bucket 15 keeps flat on right workbench 4, right workbench 4 is provided with material-dropping hole 32, the top that discharging push rod 31 is located at mould bucket 15 is fixedly connected with reclaiming plate 30, the up and down setting of reclaiming plate 30 is promoted by four-cylinder 6, when four-cylinder 6 moves, the commutator product 101 in mould bucket 15 is sent mould bucket 15 by discharging push rod 31, and described mould bucket 15 is common to mould bucket charging mould, injection mold and demoulding mould.
The utility model is to complete like this commutator injection moulding and injection moulding front and back concerned process steps: commutator pin is sent into mould bucket 1., at feed station D, in transition ring 14(transition ring, manually place commutator pin) keep flat on right workbench 4 after guiding by upper pilot pin 17 and mould bucket 15 closures, the heatable soleplate 16 that right workbench 4 is provided with preheats mould bucket 15, and the first cylinder 5 send pin thimble 12 that the commutator pin 101 in transition ring 14 is sent in mould bucket to 15 while action; 2. commutator injection moulding, the mould bucket 15 of feed station D is moved to injection moulding station C, after guiding by lower pilot pin 22 of material chamber 21, mould bucket 15 and lower bolster 23 closures, keep flat on double press bed 3, in material chamber 21, add plastics, then oil cylinder for presses 1 action makes plunger 20 enter in material chamber 21 and heating material chamber, and the interior heated thawing plastics in material chamber 21 inject mould bucket 15 by sprue gate and combine and become commutator product 102 with the commutator pin in mould bucket; 3. the demoulding of commutator after injection moulding, the material chamber 21 of injection moulding station C, mould bucket 15 and lower bolster 23 integrated movings are kept flat on left workbench 7 after demoulding station A, when the second cylinder 10 moves, demoulding push rod 26 separates mould bucket 15 with lower bolster 23, be moved to mould bucket discharging station E with rear mold bucket 15, material chamber 21 is moved to material chamber clean station B; 4. after injection moulding, expect the cleaning of indoor remaining plastics, at material chamber clean station B, when the 3rd cylinder 11 moves, thimble 29 is by remaining plastics 103 top discharge chambers 21 in material Ji Liaoshi sprue gate, chamber; 5. after the demoulding, commutator product is deviate from mould bucket, and at mould bucket discharging station E, when four-cylinder 6 moves, the commutator product 102 in mould bucket 15 is sent mould bucket 15 by discharging push rod 31.Above-mentioned all operations all completes turning round in scope of a workman, double press can carry out the injection moulding of two batches of commutator products simultaneously, and the design of many cover particular manufacturing crafts, make whole operation become simple and concentrate, multiple working procedure is optimized in arrangement of time in addition, on the time, realizes and interting, enhance productivity, also have in aforesaid operations, the switching part of each station die can realize the switching of sliding like a cork between workbench, avoids putting the problem that labour intensity that mould brings is large of lifting.
Claims (7)
1. commutator is made special equipment, it is characterized in that: comprise and be the commutator making station that semi-surrounding shape is laid, the centre of semi-surrounding shape is two injection moulding stations that are arranged side by side, the left side of semi-surrounding shape is demoulding station and the material chamber clean station being arranged side by side, the right of semi-surrounding shape is mould bucket feed station and the mould bucket discharging station being arranged side by side, the corresponding double press of two injection moulding stations and two cover injection molds, the corresponding a set of demoulding mould of demoulding station, the corresponding jacking chamber clean mould of material chamber clean station, demoulding mould and material chamber clean mould are installed on left workbench, the corresponding cover die bucket charging mould of mould bucket feed station, the corresponding cover die bucket discharging mould of mould bucket discharging station, mould bucket charging mould and mould bucket discharging mould are installed on right workbench.
2. commutator as claimed in claim 1 is made special equipment, it is characterized in that: described double press is provided with front console and left and right workbench joins, and the table top of front console is laid rolling steel balls.
3. commutator as claimed in claim 1 is made special equipment, it is characterized in that: described mould bucket charging mould comprises and send pin thimble, send sole, transition ring and mould bucket, in the time that charging is worked transition ring by the guiding of pilot pin and mould bucket closed and keep flat on right workbench, the position that right workbench contacts with mould bucket is provided with the heating of heatable soleplate for mould bucket, send the top that pin thimble is located at transition ring to be fixedly connected with sending sole, send the up and down setting of sole to be promoted by the first cylinder, when the first cylinder action, send pin thimble that the commutator pin in transition ring is sent in mould bucket, described mould bucket is common to injection mold, demoulding mould and mould bucket discharging mould.
4. commutator as claimed in claim 1 is made special equipment, it is characterized in that: described injection mold comprises push pedal, heating top board, plunger, material chamber, mould bucket, lower bolster and die head, die head is fixed on lower bolster, in the time that working, injection moulding expects chamber, the guiding of mould bucket by lower pilot pin and lower bolster are closed and keep flat on double press bed, the top that plunger is located at material chamber is fixedly connected with heating top board, heating top board is fixed on the bottom of push pedal, the up and down setting of upper push pedal is promoted by oil cylinder for presses, when oil cylinder for presses action, plunger combines the commutator pin in thawing plastics injection mould bucket indoor material and mould bucket to become commutator product, described material chamber is common to demoulding mould and material chamber clean mould, described mould bucket is common to mould bucket charging mould, demoulding mould and mould bucket discharging mould, described lower bolster is common to demoulding mould.
5. commutator as claimed in claim 1 is made special equipment, it is characterized in that: described demoulding mould comprises material chamber, mould bucket, lower bolster, demoulding push rod and push rod fixed head, in the time that working, the demoulding expects chamber, mould bucket and lower bolster entirety keep flat on left workbench, the below that demoulding push rod is located at lower bolster is fixedly connected with push rod fixed head, lower bolster is provided with vertical through holes allows demoulding push rod through the rear mould bottom of the barrel that faces toward, the up and down setting of push rod fixed head is promoted by the second cylinder, when the second cylinder action, demoulding push rod separates mould bucket with lower bolster, described material chamber is common to injection mold and material chamber clean mould, described mould bucket is common to mould bucket charging mould, injection mold and mould bucket discharging mould, described lower bolster is common to injection mold.
6. commutator as claimed in claim 1 is made special equipment, it is characterized in that: described material chamber clean mould comprises material chamber, thimble and thimble fixed head, in the time of the work of material chamber clean, expect that chamber keeps flat on left workbench, the below that thimble is located at material chamber is fixedly connected with thimble fixed head, thimble is the sprue gate to material chamber just, the up and down setting of thimble fixed head is promoted by the 3rd cylinder, when the 3rd cylinder action, thimble is by remaining plastic top discharge chamber in material Ji Liaoshi sprue gate, chamber, and described material chamber is common to injection mold and demoulding mould.
7. commutator as claimed in claim 1 is made special equipment, it is characterized in that: described mould bucket discharging mould comprises mould bucket, discharging push rod and reclaiming plate, in the time that discharging is worked, mould bucket keeps flat on right workbench, right workbench is provided with material-dropping hole, the top that discharging push rod is located at mould bucket is fixedly connected with reclaiming plate, the up and down setting of reclaiming plate is promoted by four-cylinder, when four-cylinder action, the commutator product in mould bucket is sent mould bucket by discharging push rod, and described mould bucket is common to mould bucket charging mould, injection mold and demoulding mould.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420337611.0U CN203919541U (en) | 2014-06-24 | 2014-06-24 | Commutator is made special equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420337611.0U CN203919541U (en) | 2014-06-24 | 2014-06-24 | Commutator is made special equipment |
Publications (1)
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CN203919541U true CN203919541U (en) | 2014-11-05 |
Family
ID=51815413
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201420337611.0U Withdrawn - After Issue CN203919541U (en) | 2014-06-24 | 2014-06-24 | Commutator is made special equipment |
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CN (1) | CN203919541U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104085080A (en) * | 2014-06-24 | 2014-10-08 | 安固集团有限公司 | Device specialized for manufacturing commutator |
CN113199696A (en) * | 2021-05-06 | 2021-08-03 | 利达机电有限公司 | Commutator, production equipment and production process |
CN113346316A (en) * | 2021-04-08 | 2021-09-03 | 瑞安市东成电机配件有限公司 | Commutator forming die |
-
2014
- 2014-06-24 CN CN201420337611.0U patent/CN203919541U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104085080A (en) * | 2014-06-24 | 2014-10-08 | 安固集团有限公司 | Device specialized for manufacturing commutator |
CN113346316A (en) * | 2021-04-08 | 2021-09-03 | 瑞安市东成电机配件有限公司 | Commutator forming die |
CN113199696A (en) * | 2021-05-06 | 2021-08-03 | 利达机电有限公司 | Commutator, production equipment and production process |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20141105 Effective date of abandoning: 20160629 |
|
C25 | Abandonment of patent right or utility model to avoid double patenting |