CN104080215A - Non-ferrous metal solution heating bar - Google Patents
Non-ferrous metal solution heating bar Download PDFInfo
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- CN104080215A CN104080215A CN201410311899.9A CN201410311899A CN104080215A CN 104080215 A CN104080215 A CN 104080215A CN 201410311899 A CN201410311899 A CN 201410311899A CN 104080215 A CN104080215 A CN 104080215A
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- ferrous metal
- solution heating
- metal solution
- heating rod
- heating
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Abstract
The invention relates to a non-ferrous metal solution heating bar which comprises a refractory ceramic framework, a flat metal belt, a protection pipe, a metal part, a connection part and a junction box. A thermocouple is arranged in the refractory ceramic framework in a penetrating mode, and the outer surface of the refractory ceramic framework is provided with a flat threaded slot. The flat metal belt is in a flat shape and is wound into the slot in the radial direction to form a heating body. The protection pipe covers and is attached to the refractory ceramic framework and the outer layer of the flat metal belt in a sleeved mode. The middle of the metal part is provided with a connector, one end of the metal part is connected with the junction box, and the other end of the metal part is connected with the heating body through the connection part. According to the non-ferrous metal solution heating bar, medium-heat-conducting media are indirectly heated, the organic material protection pipe is applied to a furnace structure which is directly heated, in addition, the heating process is equivalent to direct heating of the protection pipe of a heating bar, the heating bar is used for directly heating target liquid, in other words, heat conduction is directly conducted, the temperature of the heating bar does not need to be far higher than the temperature needed by the target liquid, and therefore even in the dry-burning state, the heating bar cannot be seriously damaged.
Description
Technical field
The present invention relates to non-ferrous metals casting field, particularly a kind of non-ferrous metal solution heating rod.
Background technology
The heating means of existing non-ferrous metal solution (keeping aluminium liquid heating in stove as aluminium dissolves) mainly contain three kinds of electric heating, gas heating and fuel Heating, wherein electric heating stable with the heating-up temperature in its stove, control flexibly precisely, the advantage such as low and energy-conserving and environment-protective are nuisanceless to the degree of oxidation of non-ferrous metal solution, be more and more subject to industry and pay attention to.Traditional electrical heating is that electrically heated rod is installed in heating furnace, oil is burnt indirectly and to be completed to target transferring heat or the mode that directly adds thermal target liquid, reduce cost, heating-up temperature is precisely controlled, but heat transfer efficiency and heat conversion are lower, indirectly cause the inessential oxidation of non-ferrous metal solution, also shorten the useful life of heating furnace simultaneously; Directly add and hanker heating rod and can directly contact with target liquid, heat is absolutely conduction almost, and its heat transfer efficiency and conversion ratio are the highest, and the energy is fully used, energy-conserving and environment-protective, and heating rod and furnace chamber need ceaselessly clean, and this may realize hardly.
Summary of the invention
The technical problem to be solved in the present invention is the above-mentioned defect that how to overcome prior art, and a kind of non-ferrous metal solution heating rod is provided.
For solving the problems of the technologies described above, this non-ferrous metal solution heating rod comprises refractory ceramics skeleton, metal bandlet, protection tube, metal portion, connecting portion and terminal box, wherein said refractory ceramics skeleton inside is equipped with thermocouple, on outer surface, have the flat wire casing of screw-shaped, described metal bandlet is flat, radially be wrapped in this wire casing, form heater, described protection tube jacket is also close to refractory ceramics skeleton and metal bandlet skin, described metal portion middle part is provided with joint, this metal portion one end connects described terminal box, the other end connects described heater by connecting portion.
As optimization, described refractory ceramics skeleton be the heat-stable ceramic that is mixed with electrically conductive particles, its can infrared emittance be high and resistance is less electro-conductive glass pipe substitute.
As optimization, this non-ferrous metal solution heating rod entirety is L-shaped, and described joint is right angle bending joint.
As optimization, this non-ferrous metal solution heating rod entirety is directly bar-shaped, and described joint is horizontal bidirectional joint.
As optimization, described protection tube is silicon nitride protection tube, and it extends to described connecting portion, and is connected with connecting portion end face seal.
As optimization, described metal portion comprises the first Metallic rod and the second Metallic rod, first and second Metallic rod (8,9) connects as one by described joint, and wherein the first metal rod ends is fixedly connected with described connecting portion, and the second metal rod ends is fixedly connected with in described terminal box.
As optimization, described connecting portion is metal connecting portion.
As optimization, described terminal box upper surface or inside are provided with binding post.
A kind of non-ferrous metal solution heating rod of the present invention structure member adopts tight type to lay, make it have volume little, lightweight, be convenient to the advantages such as mobile and installing/dismounting; The metal bandlet of flat, as direct heater, has increased heat radiation specific area, even if make the heating rod dry-fire condition also can be unlikely impaired, it be by heat-conducting medium in indirect, and organic material protection tube, is applied in direct-fired furnace binding; Heating process is equivalent to the protection tube of heating rod directly to heat in addition; heating rod has pair target liquid directly to heat, i.e. direct heat conduction, and heating rod self-temperature does not need temperature required higher than target liq far away; even therefore in dry-fire condition, also can not cause serious injury to heating rod itself.
Brief description of the drawings
Below in conjunction with accompanying drawing, a kind of non-ferrous metal solution heating rod of the present invention is described further:
Fig. 1 is the planar structure schematic diagram of the execution mode 1 of this non-ferrous metal solution heating rod.
In figure: 1-refractory ceramics skeleton, 2-metal bandlet, 3-protection tube, 4-metal portion, 5-connecting portion, 6-terminal box, 7-bending joint, 8-the first Metallic rod, 9-the second Metallic rod.
Embodiment
Execution mode 1: as shown in Figure 1, this non-ferrous metal solution heating rod comprises refractory ceramics skeleton 1, metal bandlet 2, protection tube 3, metal portion 4, connecting portion 5 and terminal box 6, wherein said refractory ceramics skeleton 1 inside is equipped with thermocouple, on outer surface, have the flat wire casing of screw-shaped, described metal bandlet 2 is flat, radially be wrapped in this wire casing, form heater, described protection tube 3 jackets are also close to refractory ceramics skeleton 1 and metal bandlet 2 skins, described metal portion 4 middle parts are provided with joint 7, these metal portion 4 one end connect described terminal box 6, the other end connects described heater by connecting portion 5.
Described refractory ceramics skeleton 1 for being mixed with the heat-stable ceramic of electrically conductive particles, the electro-conductive glass pipe that it can infrared emittance be high and resistance is less substitutes.
This non-ferrous metal solution heating rod entirety is L-shaped, and described joint 7 is right angle bending joint.Described protection tube 3 is silicon nitride protection tube, and it extends to described connecting portion 5, and is connected with connecting portion 5 end face seals.Described metal portion 3 comprises the first Metallic rod 8 and the second Metallic rod 9, first and second Metallic rod 8,9 connects as one by described joint 7, wherein the first Metallic rod 8 ends are fixedly connected with described connecting portion 5, and the second Metallic rod 9 ends are fixedly connected with in described terminal box 6.Described connecting portion 5 is metal connecting portion.Described terminal box 5 upper surfaces or inside are provided with binding post.
The present invention includes but be not limited to above-mentioned execution mode, any product that meets the description of these claims, within all falling into protection scope of the present invention.
Claims (8)
1. a non-ferrous metal solution heating rod, it is characterized in that: comprise refractory ceramics skeleton (1), metal bandlet (2), protection tube (3), metal portion (4), connecting portion (5) and terminal box (6), wherein said refractory ceramics skeleton (1) inside is equipped with thermocouple, on outer surface, have the flat wire casing of screw-shaped, described metal bandlet (2) is flat, radially be wrapped in this wire casing, form heater, described protection tube (3) jacket is also close to refractory ceramics skeleton (1) and metal bandlet (2) skin, described metal portion (4) middle part is provided with joint (7), this metal portion (4) one end connects described terminal box (6), the other end connects described heater by connecting portion (5).
2. ask the non-ferrous metal solution heating rod described in 1 according to claim, it is characterized in that: described refractory ceramics skeleton (1) for being mixed with the heat-stable ceramic of electrically conductive particles, the electro-conductive glass pipe that it can infrared emittance be high and resistance is less substitutes.
3. non-ferrous metal solution heating rod according to claim 2, is characterized in that: this non-ferrous metal solution heating rod entirety is L-shaped, and described joint (7) is right angle bending joint.
4. non-ferrous metal solution heating rod according to claim 2, is characterized in that: this non-ferrous metal solution heating rod entirety is directly bar-shaped, and described joint (7) is horizontal bidirectional joint.
5. according to the non-ferrous metal solution heating rod described in claim 3 or 4, it is characterized in that: described protection tube (3) is silicon nitride protection tube, and it extends to described connecting portion (5), and is connected with connecting portion (5) end face seal.
6. according to the non-ferrous metal solution heating rod described in claim 3 or 4, it is characterized in that: described metal portion (3) comprises the first Metallic rod (8) and the second Metallic rod (9), first and second Metallic rod (8,9) connects as one by described joint (7), wherein the first Metallic rod (8) end is fixedly connected with described connecting portion (5), and the second Metallic rod (9) end is fixedly connected with in described terminal box (6).
7. according to the non-ferrous metal solution heating rod described in claim 3 or 4, it is characterized in that: described connecting portion (5) is metal connecting portion.
8. according to the non-ferrous metal solution heating rod described in claim 3 or 4, it is characterized in that: described terminal box (5) upper surface or inside are provided with binding post.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410311899.9A CN104080215A (en) | 2014-07-02 | 2014-07-02 | Non-ferrous metal solution heating bar |
Applications Claiming Priority (1)
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CN201410311899.9A CN104080215A (en) | 2014-07-02 | 2014-07-02 | Non-ferrous metal solution heating bar |
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CN201410311899.9A Pending CN104080215A (en) | 2014-07-02 | 2014-07-02 | Non-ferrous metal solution heating bar |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106840248A (en) * | 2017-02-08 | 2017-06-13 | 王杨 | A kind of non-ferrous metal exploits tester |
Citations (13)
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GB1027163A (en) * | 1961-08-23 | 1966-04-27 | Morganite Thermal Designs Ltd | Improvements in and relating to electrical resistance heaters |
JPH06170518A (en) * | 1992-12-09 | 1994-06-21 | Riken Corp | Immersion tube heater |
JPH0743075A (en) * | 1993-08-03 | 1995-02-10 | Riken Corp | Dipping tube heater |
JPH0814760A (en) * | 1994-07-01 | 1996-01-19 | Japan Metals & Chem Co Ltd | Molten nonferrous metal retaining furnace and immersion heater |
JPH09185983A (en) * | 1995-12-28 | 1997-07-15 | Hamamatsu Heat Tec Kk | Immersion heater for molten metal |
JPH118049A (en) * | 1997-06-19 | 1999-01-12 | Mitsui Mining & Smelting Co Ltd | Molten metal heating heater and assembling method thereof |
FR2875513A1 (en) * | 2004-09-21 | 2006-03-24 | Electricite De France | Protection of the ceramic sleeve of an immersion heater for a molten metal bath, notably of aluminium, using ultrasonic waves to prevent a build-up of aluminium oxide |
CN101953226A (en) * | 2008-01-29 | 2011-01-19 | 株式会社东热 | Dip-type heater |
JP2012009230A (en) * | 2010-06-23 | 2012-01-12 | Takumi Nishio | Immersion heater, and method of using the same |
CN102932978A (en) * | 2011-08-10 | 2013-02-13 | 日本重化学工业株式会社 | A dipping heater |
CN203072186U (en) * | 2013-02-22 | 2013-07-17 | 陈伟 | Spiral flat band type electric heater |
CN203190794U (en) * | 2013-04-01 | 2013-09-11 | 昆山特丰机电设备有限公司 | Widely-applicable nonferrous metal liquid heat preserving furnace |
CN204090186U (en) * | 2014-07-02 | 2015-01-07 | 昆山特丰机电设备有限公司 | A kind of non-ferrous metal solution heating rod |
-
2014
- 2014-07-02 CN CN201410311899.9A patent/CN104080215A/en active Pending
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1027163A (en) * | 1961-08-23 | 1966-04-27 | Morganite Thermal Designs Ltd | Improvements in and relating to electrical resistance heaters |
JPH06170518A (en) * | 1992-12-09 | 1994-06-21 | Riken Corp | Immersion tube heater |
JPH0743075A (en) * | 1993-08-03 | 1995-02-10 | Riken Corp | Dipping tube heater |
JPH0814760A (en) * | 1994-07-01 | 1996-01-19 | Japan Metals & Chem Co Ltd | Molten nonferrous metal retaining furnace and immersion heater |
JPH09185983A (en) * | 1995-12-28 | 1997-07-15 | Hamamatsu Heat Tec Kk | Immersion heater for molten metal |
JPH118049A (en) * | 1997-06-19 | 1999-01-12 | Mitsui Mining & Smelting Co Ltd | Molten metal heating heater and assembling method thereof |
FR2875513A1 (en) * | 2004-09-21 | 2006-03-24 | Electricite De France | Protection of the ceramic sleeve of an immersion heater for a molten metal bath, notably of aluminium, using ultrasonic waves to prevent a build-up of aluminium oxide |
CN101953226A (en) * | 2008-01-29 | 2011-01-19 | 株式会社东热 | Dip-type heater |
JP2012009230A (en) * | 2010-06-23 | 2012-01-12 | Takumi Nishio | Immersion heater, and method of using the same |
CN102932978A (en) * | 2011-08-10 | 2013-02-13 | 日本重化学工业株式会社 | A dipping heater |
CN203072186U (en) * | 2013-02-22 | 2013-07-17 | 陈伟 | Spiral flat band type electric heater |
CN203190794U (en) * | 2013-04-01 | 2013-09-11 | 昆山特丰机电设备有限公司 | Widely-applicable nonferrous metal liquid heat preserving furnace |
CN204090186U (en) * | 2014-07-02 | 2015-01-07 | 昆山特丰机电设备有限公司 | A kind of non-ferrous metal solution heating rod |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106840248A (en) * | 2017-02-08 | 2017-06-13 | 王杨 | A kind of non-ferrous metal exploits tester |
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Application publication date: 20141001 |