Composition of raw materials of polyblend wood-plastic door window auxiliary frame and preparation method thereof
Technical field
The present invention relates to composition of raw materials of a kind of door and window auxiliary frame and preparation method thereof, especially relate to a kind of polyblend and manufacture composition of raw materials of strength energy-saving wood-plastic door window auxiliary frame and preparation method thereof, belong to door and window auxiliary frame material technology field.
Background technology
" Jiangsu Province's covil construction exterior window application temporary provisions " have been issued in Jiangsu Province's house and the town and country construction Room, from January 1st, 2014 covil construction exterior window must adopt auxiliary frame to install, the requirements such as that auxiliary frame performance should meet is energy-conservation, intensity is high, corrosion-resistant, good endurance.Be mainly steel construction auxiliary frame in the market, can not meet energy-conservation requirement, forced to eliminate.The MOR of traditional wood plastic composite and hold screw power and cannot meet specified requirement, the censorship of many domestic Mu Su enterprise does not all reach standard-required.Conventional biomass-based plastic composites is that PE or PP or PVC general-purpose plastics add wood powder and other processing aids, through batch mixing, granulation, the operation such as extrude and make product, MOR, bending elastic modulus, resistance to impact shock, to hold screw power, heat-drawn wire, tensile strength etc. lower, can only be used for the low side place not high to mechanical property requirements.
The composition of raw materials of traditional door and window auxiliary frame is PE30 part, 3 parts of maleic anhydride graft PE compatilizers, 62 parts of wood powders, 1 part of Zinic stearas, 2 parts, paraffin, 2 parts of red iron oxides.And the performance of products obtained therefrom is as shown in table 1:
Table 1 is the performance of traditional door and window auxiliary frame
Sequence number |
Test event |
Unit |
Test value |
1 |
MOR |
MPa |
20-25 |
2 |
Bending elastic modulus |
MPa |
2200-3000 |
3 |
Resistance to impact shock |
KJ/m
2 |
3-5 |
4 |
Tensile strength |
MPa |
10-12 |
5 |
Hold screw power |
N |
1200-2000 |
6 |
Heat-drawn wire |
℃ |
55-65 |
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of high MOR and bending elastic modulus, height to hold the auxiliary frame section bar of screw power, energy-conserving and environment-protective.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
The composition of raw materials of polyblend wood-plastic door window auxiliary frame, is characterized in that, comprises that the parts by weight of following component and each component are respectively:
Modified alloy plastics: 25-40 part;
Biomass fiber: 50-65 part;
Calcium stearate: 2-5 part;
Iron oxide yellow: 3-10 part,
Described modified alloy plastics comprise following component, and the parts by weight of each component are respectively:
Waste HDPE: 40-70 part;
Waste PP: 10-20 part;
Waste and old PA6:10-30 part;
Polynary compound compatilizer: 5-20 part.
Further, described polynary compound compatilizer comprises following component, and the ratio of weight and number of each component is:
HDPE:50-80 part;
Maleic anhydride: 3-15 part;
TGDDM:10-20 part;
Iso-cyanuric acid triallyl ester: 5-15 part;
DCP:0.5-2 part,
Above-mentioned each component becomes polynary compound compatilizer through parallel double-screw tablets press modification granulation after mixing.
And described modified biomass fiber is at least one in the filamentary materials such as wood machining residues, stalk, rice husk.
The preparation method of above-mentioned polyblend wood-plastic door window auxiliary frame, is characterized in that, comprises the following steps:
(1) prepare modified alloy plastics: by waste HDPE: 40-70 part; Waste PP: 10-20 part; Waste and old PA6:10-30 part; Polynary compound compatilizer: 5-20 part joins in cold mixer, with discharging after the rotating speed blend 5-8min of 200-500r/min, then, extrude modification through tablets press and obtain modified alloy plastics, in tablets press in this step, there is following reaction: the amide group of epoxide group, carbon-carbon double bond and PA6 reacts respectively, maleic anhydride and HDPE, PP and epoxide group react, thereby each component reacts to each other, fusion forms lightly crosslinked tridimensional network;
(2) prepare polyblend wood-plastic door window auxiliary frame: the modified alloy plastics that step (1) is prepared: 25-40 part, modified biomass fiber: 50-65 part, calcium stearate: 2-5 part, iron oxide yellow: 3-10 part adds in cold mixer with discharging after the rotating speed blend 5-8min of 200-500r/min, again mixing rotor screwing element and derotation screwing element are combined into shearing elements, in the parallel double-screw tablets press that adds building blocks to combine, carry out granulation, finally moulding auxiliary frame in conical double screw extruder, in this step, the combination results moment of mixing rotor screwing element and derotation screwing element is sheared high temperature, exceed 220 DEG C, guarantee high-melting-point PA6 plasticizing (220 DEG C of PA fusing points), after derotation screwing element, use the delivery element of large helical pitch, a large amount of exhausts reduces heat to 200 DEG C, thereby (the general processing temperature of biomass fiber is below 200 DEG C to ensure not charing of biomass fiber, will there is serious charing if exceed 200 DEG C of several minutes), there is lightly crosslinked reaction in modified alloy plastics and modified biomass fiber.
Further, the tablets press described in step (1) is formed with 8th district altogether, and wherein district's temperature is 165-170 DEG C, and two district's temperature are 200-220 DEG C, and three district's temperature are 220-250 DEG C, and four district's temperature are 220-250 DEG C, and five district's temperature are 210-230 DEG C; Six district's temperature are 210-230 DEG C; Seven district's temperature are 220-230 DEG C, and eight district's temperature are 220-230 DEG C, and the main frame electric current of tablets press is 220-280A, and rotating speed is 320-380r/min.
And the parallel double-screw tablets press described in step (2) is formed with tenth district altogether, wherein district's temperature is 100-120 DEG C, and two district's temperature are 130-150 DEG C, and three district's temperature are 165-170 DEG C, four district's temperature are 200-210 DEG C, and five district's temperature are 200-210 DEG C; Six district's temperature are 220-235 DEG C; Seven district's temperature are 180-200 DEG C, and eight district's temperature are 200-210 DEG C, and nine district's temperature are 200-210 DEG C, and ten district's temperature are 200-210 DEG C, and the main frame electric current of parallel double-screw tablets press is 220-280A, and engine speed is 320-380r/min.
And described mixing rotor screwing element and derotation screwing element are combined into shearing elements and are arranged in parallel double-screw tablets press 6th district.
In addition, conical double screw extruder described in step (2) is formed with 4th district altogether, wherein district's temperature is 180-195 DEG C, and two district's temperature are 180-195 DEG C, and three district's temperature are 165-175 DEG C, four district's temperature are 160-170 DEG C, and the merging core temperature of conical double screw extruder is 150-165 DEG C, die temperature is 170-190 DEG C, and main frame electric current is 35-48A, engine speed is 12-22r/min, and feeding rotating speed is 18-35r/min.
Beneficial effect of the present invention is: the present invention is by composition of raw materials and preparation method's improvement, make final door and window auxiliary frame MOR, bending elastic modulus, resistance to impact shock, tensile strength, hold screw power be all conventional biomass-based plastic composites 2-3 doubly, heat-drawn wire is than the high 40-60 DEG C of the biomass-based plastic composites of routine, has high strength, energy-conservation advantage.
Brief description of the drawings
Fig. 1 is the granulation screw unitized construction schematic diagram of parallel double-screw tablets press of the present invention.
Embodiment
Describe the present invention in detail below in conjunction with the drawings and specific embodiments.
Fig. 1 is the granulation screw unitized construction schematic diagram of parallel double-screw tablets press of the present invention.
As shown in Figure 1: the granulation screw unitized construction that all adopts the parallel double-screw tablets press shown in Fig. 1 in following all embodiment.
Embodiment 1:
(1) prepare modified alloy plastics: by waste HDPE: 70 parts, waste PP: 10 parts, waste and old PA6:10 part, polynary compound compatilizer: 10 parts; join in cold mixer; with discharging after the rotating speed blend 8min of 300r/min; then; extrude modification through tablets press pyroreaction and obtain modified alloy plastics; wherein, in step (1), tablets press is formed with 8th district altogether, and its processing parameter is as shown in table 2:
Table 2 is the processing parameter of tablets press in embodiment 1
One district's temperature (DEG C) |
Two district's temperature (DEG C) |
Three district's temperature (DEG C) |
Four district's temperature (DEG C) |
Five district's temperature (DEG C) |
165 |
200 |
220 |
220 |
210 |
Six district's temperature (DEG C) |
Seven district's temperature (DEG C) |
Eight district's temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
210 |
220 |
220 |
220 |
320 |
(2) prepare polyblend wood-plastic door window auxiliary frame: 27 parts, the modified alloy plastics that step (1) is prepared, 65 parts of modified biomass fibers, 3 parts of calcium stearates, 5 parts of iron oxide yellow add the rotating speed blend 5min discharging with 300r/min in cold mixer, again mixing rotor screwing element and derotation screwing element are combined into shearing elements, in the parallel double-screw tablets press that adds building blocks to combine, carry out granulation, described mixing rotor screwing element and derotation screwing element are combined into shearing elements and are arranged in parallel double-screw tablets press formation Liu district, finally moulding auxiliary frame in conical double screw extruder.Wherein, the parallel double-screw tablets press described in step (2) is formed with tenth district altogether, and its granulation process parameters is as shown in table 3, and conical double screw extruder is formed with 4th district altogether, and its processing parameter is as shown in table 4.
Table 3 be in embodiment 1 parallel double-screw tablets press processing parameter
One district's temperature (DEG C) |
Two district's temperature (DEG C) |
Three district's temperature (DEG C) |
Four district's temperature (DEG C) |
Five district's temperature (DEG C) |
100 |
130 |
165 |
200 |
200 |
Six district's temperature (DEG C) |
Seven district's temperature (DEG C) |
Eight district's temperature (DEG C) |
Nine district's temperature (DEG C) |
Ten district's temperature (DEG C) |
220 |
180 |
200 |
200 |
200 |
Main frame electric current (A) |
230 |
Engine speed (r/min) |
320 |
? |
Table 4 be in embodiment 1 conical double screw extruder processing parameter
One district's temperature (DEG C) |
Two district's temperature (DEG C) |
Three district's temperature (DEG C) |
Four district's temperature (DEG C) |
Merging core temperature (DEG C) |
180 |
180 |
165 |
160 |
150 |
Die temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
Feeding rotating speed (r/min) |
? |
170 |
35 |
12 |
18 |
? |
The polyblend wood-plastic door window auxiliary frame preparing through above-mentioned steps is as shown in table 5:
The polyblend wood-plastic door window auxiliary frame that table 5 prepares for embodiment 1:
Sequence number |
Test event |
Unit |
Test value |
1 |
MOR |
MPa |
50.3 |
2 |
Bending elastic modulus |
MPa |
4325 |
3 |
Resistance to impact shock |
KJ/m
2 |
15.2 |
4 |
Tensile strength |
MPa |
20.4 |
5 |
Hold screw power |
N |
4300 |
6 |
Heat-drawn wire |
℃ |
92 |
Embodiment 2:
(1) prepare modified alloy plastics: by waste HDPE: 40 parts, waste PP: 15 parts, waste and old PA6:25 part, polynary compound compatilizer: 20 parts; join in cold mixer; with discharging after the rotating speed blend 5min of 500 r/min; then; extrude modification through tablets press pyroreaction and obtain modified alloy plastics; wherein, in step (1), tablets press is formed with 8th district altogether, and its processing parameter is as shown in table 6:
Table 6 is the processing parameter of tablets press in embodiment 2
One district's temperature (DEG C) |
Two district's temperature (DEG C) |
Three district's temperature (DEG C) |
Four district's temperature (DEG C) |
Five district's temperature (DEG C) |
170 |
220 |
250 |
250 |
230 |
Six district's temperature (DEG C) |
Seven district's temperature (DEG C) |
Eight district's temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
230 |
230 |
230 |
280 |
380 |
(2) prepare polyblend wood-plastic door window auxiliary frame: 40 parts, the modified alloy plastics that step (1) is prepared, 53 parts of modified biomass fibers, 2 parts of calcium stearates, 5 parts of iron oxide yellow add the rotating speed blend 5min discharging with 300r/min in cold mixer, again mixing rotor screwing element and derotation screwing element are combined into shearing elements, in the parallel double-screw tablets press that adds building blocks to combine, carry out granulation, described mixing rotor screwing element and derotation screwing element are combined into shearing elements and are arranged in parallel double-screw tablets press formation Liu district, finally moulding auxiliary frame in conical double screw extruder.Wherein, the parallel double-screw tablets press described in step (2) is formed with tenth district altogether, and its granulation process parameters is as shown in table 7, and conical double screw extruder is formed with 4th district altogether, and its processing parameter is as shown in table 8.
Table 7 be in embodiment 2 parallel double-screw tablets press processing parameter
One district's temperature (DEG C) |
Two district's temperature (DEG C) |
Three district's temperature (DEG C) |
Four district's temperature (DEG C) |
Five district's temperature (DEG C) |
120 |
150 |
170 |
210 |
210 |
Six district's temperature (DEG C) |
Seven district's temperature (DEG C) |
Eight district's temperature (DEG C) |
Nine district's temperature (DEG C) |
Ten district's temperature (DEG C) |
235 |
200 |
210 |
210 |
210 |
Main frame electric current (A) |
280 |
Engine speed (r/min) |
380 |
? |
Table 8 be in embodiment 2 conical double screw extruder processing parameter
One district's temperature (DEG C) |
Two district's temperature (DEG C) |
Three district's temperature (DEG C) |
Four district's temperature (DEG C) |
Merging core temperature (DEG C) |
195 |
195 |
175 |
170 |
165 |
Die temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
Feeding rotating speed (r/min) |
? |
190 |
48 |
22 |
35 |
? |
The polyblend wood-plastic door window auxiliary frame preparing through above-mentioned steps is as shown in table 9:
The polyblend wood-plastic door window auxiliary frame that table 9 prepares for embodiment 2:
Sequence number |
Test event |
Unit |
Test value |
1 |
MOR |
MPa |
65.3 |
2 |
Bending elastic modulus |
MPa |
5960 |
3 |
Resistance to impact shock |
KJ/m
2 |
23.5 |
4 |
Tensile strength |
MPa |
28.6 |
5 |
Hold screw power |
N |
5200 |
6 |
Heat-drawn wire |
℃ |
114 |
Embodiment 3:
(1) prepare modified alloy plastics: by waste HDPE: 55 parts, waste PP: 15 parts, waste and old PA6:15 part, polynary compound compatilizer: 15 parts; join in cold mixer; with discharging after the rotating speed blend 5min of 500r/min; then; extrude modification through tablets press pyroreaction and obtain modified alloy plastics; wherein, in step (1), tablets press is formed with 8th district altogether, and its processing parameter is as shown in table 10:
Table 10 is the processing parameter of tablets press in embodiment 3
One district's temperature (DEG C) |
Two district's temperature (DEG C) |
Three district's temperature (DEG C) |
Four district's temperature (DEG C) |
Five district's temperature (DEG C) |
168 |
210 |
240 |
240 |
220 |
Six district's temperature (DEG C) |
Seven district's temperature (DEG C) |
Eight district's temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
220 |
225 |
225 |
262 |
367 |
(2) prepare polyblend wood-plastic door window auxiliary frame: 32 parts, the modified alloy plastics that step (1) is prepared, 61 parts of modified biomass fibers, 4 parts of calcium stearates, 3 parts of iron oxide yellow add the rotating speed blend 6min discharging with 400r/min in cold mixer, again mixing rotor screwing element and derotation screwing element are combined into shearing elements, in the parallel double-screw tablets press that adds building blocks to combine, carry out granulation, described mixing rotor screwing element and derotation screwing element are combined into shearing elements and are arranged in parallel double-screw tablets press formation Liu district, finally moulding auxiliary frame in conical double screw extruder.Wherein, the parallel double-screw tablets press described in step (2) is formed with tenth district altogether, and its granulation process parameters is as shown in table 11, and conical double screw extruder is formed with 4th district altogether, and its processing parameter is as shown in table 12.
Table 11 be in embodiment 3 parallel double-screw tablets press processing parameter
One district's temperature (DEG C) |
Two district's temperature (DEG C) |
Three district's temperature (DEG C) |
Four district's temperature (DEG C) |
Five district's temperature (DEG C) |
110 |
140 |
166 |
205 |
205 |
Six district's temperature (DEG C) |
Seven district's temperature (DEG C) |
Eight district's temperature (DEG C) |
Nine district's temperature (DEG C) |
Ten district's temperature (DEG C) |
230 |
190 |
205 |
205 |
205 |
Table 12 be in embodiment 3 conical double screw extruder processing parameter
One district's temperature (DEG C) |
Two district's temperature (DEG C) |
Three district's temperature (DEG C) |
Four district's temperature (DEG C) |
Merging core temperature (DEG C) |
190 |
190 |
170 |
165 |
160 |
Die temperature (DEG C) |
Main frame electric current (A) |
Engine speed (r/min) |
Feeding rotating speed (r/min) |
? |
180 |
40 |
16 |
22 |
? |
The polyblend wood-plastic door window auxiliary frame preparing through above-mentioned steps is as shown in table 13:
The polyblend wood-plastic door window auxiliary frame that table 13 prepares for embodiment 3:
Sequence number |
Test event |
Unit |
Test value |
1 |
MOR |
MPa |
54.9 |
2 |
Bending elastic modulus |
MPa |
4620 |
3 |
Resistance to impact shock |
KJ/m
2 |
17.2 |
4 |
Tensile strength |
MPa |
23.5 |
5 |
Hold screw power |
N |
4510 |
6 |
Heat-drawn wire |
℃ |
102 |
The present invention is illustrated and should be appreciated that above-described embodiment does not limit the present invention in any form according to above-described embodiment, and all employings are equal to replaces or the technical scheme that obtains of equivalent transformation mode, within all dropping on protection scope of the present invention.