The method of manufacture and use thereof of complete pneumatic tunnel car unloader
Technical field
A method of manufacture and use thereof for complete pneumatic tunnel car unloader, belongs to mining equiment field.
Background technology
In order to solve the difficult problem of unloading in the tunnel of down-hole, people have designed wall-hanging car unloader, the patent No.: 201210302434.8, the suspension type car unloader patent No.: 201210302433.3 vehicle devices such as down-hole unloading such as grade, but these equipment are only applicable in large tunnel (general more than 4 meters) to be installed and used, and install, remove comparatively complexity, for the transition operation of down-hole is made troubles.
Summary of the invention
The application's object is the method for manufacture and use thereof that a kind of complete pneumatic tunnel car unloader will be provided, and it is simple in structure, and volume is little, does not need to install in less tunnel, directly to use.Its structure is comprised of chassis, cylinder, conveyor screw, discharge nozzle and compression ring.Make with a rectangular steel plate on chassis, below four jiaos of chassis, castor is installed, and makes chassis push away and to walk on the ground, turns to the preferred universal caster wheel of castor on chassis for ease of chassis.
Middle above chassis is vertically connected with cylinder, and cylinder adopts unidirectional base Earrings type cylinder, and the base of cylinder and chassis are fixedly linked and are integral.With flexible pipe, pass through the high-pressure air hose of control cock connecting downhole, thereby give cylinder transmitting power, the ejecting rod of cylinder of cylinder can be moved up and down.Supporting mounting ear ring seat on the earrings of ejecting rod of cylinder, the earrings of earring seats by pin and ejecting rod of cylinder is fixedly linked and is integral; The outer shape of the earring seats shape of squaring up, earring seats can swing back and forth around pin.
On earring seats, be connected with respectively spiral tube and the large parts of discharge nozzle two of conveyor screw, conveyor screw adopts cylinder mode, and spiral tube is one section of pipe, and the power of screw shaft adopts air motor to rotarily actuate.Air motor passes through the high-pressure air hose of flexible pipe, control cock and down-hole to UNICOM, with this, to air motor, provides power.One section of spiral tube will be stretched out in the lower end of screw shaft, so that bulk cargo in mine car is brought in spiral tube.In the upper end of spiral tube, one side is vertically connected with discharge nozzle, and discharge nozzle is one section of pipe, and discharge nozzle and spiral tube are to UNICOM.Discharge nozzle, spiral tube and earring seats three are weldingly connected and are integral respectively.
In the bottom of discharge nozzle, one side is provided with spring pin, with this, locates extension tube.In discharge nozzle, be plugged with an elongated segment pipe, extension tube can pass in and out flexibly mobile in discharge nozzle.With this, adjust the pick-up point of discharging.Extension tube is one section of pipe, at the upper outside car of extension tube, has groove one, can enter the pin of spring pin in groove, locates extension tube do not extract when overhanging with this.In the bottom of spiral tube, be provided with some roads compression ring, the cross-sectional plane of compression ring is channel steel type, is drilled with several pores on the spiral tube in compression ring, and pore is used for to ventilating in spiral tube, and the both sides of compression ring and spiral tube sealing are weldingly connected and are integral.Some roads compression ring is sealed and is connected by tracheae, and tracheae is fixed on spiral tube by U-shaped clamp.The high-pressure air hose of the other end of tracheae by flexible pipe and down-hole is to UNICOM, high pressure draft in airduct can be blown into by the pore in compression ring in spiral tube, thereby blow afloat the upwards feeding simultaneously of part bulk cargo (yellow sand, splinter of stone) and screw shaft, bulk cargo is moved up simultaneously with screw shaft under suspended state, with this, reduce the rotational resistance of screw shaft, improve the transport efficiency of screw shaft.Due to the frequent change of the stream pressure of high pressure draft in spiral tube, make again spiral tube produce vibrations, make the bulk cargo in mine car there is local flowing power, this vibratility of spiral tube has played booster action to unloading.Produce spark when preventing the compartment contact-impact of the bottom of spiral tube, screw shaft and mine car, its lower end can adopt copper material to make (during collision, not producing pyrophoric material all can use), thereby reaches explosion-proof object.
Using method is: shift this machine onto gap between stock retaining wall and mine car, adjust the height of conveyor screw by manipulating cylinder, the bottom of conveyor screw is inserted in the bulk cargo of mine car.Adjust the extension elongation of extension tube, bulk cargo can be dropped in material pond.Open air motor and make screw shaft rotation, bulk cargo enter behind the lower end of screw shaft, open compression ring air-flow to blowing in spiral tube, offset does not move the position of spiral tube in mine car, most of bulk cargo in mine car just falls into material pond (unload unclean by labor cleaning out) from extension tube, thereby complete car unloading operation, very laborsaving practicality.While needing entrucking, reverse operating, just can load onto mine car the bulk cargo in material pond.
Accompanying drawing explanation
Fig. 1, complete pneumatic tunnel car unloader front view
1, chassis, 2, cylinder, 3, conveyor screw, 4, castor, 5, ejecting rod of cylinder, 6, earring seats, 7, pin, 8, air motor, 9, spiral tube, 10, discharge nozzle, 11, spring pin, 12, extension tube, 13, compression ring, 14, tracheae, 15, screw shaft, 16, stock retaining wall, 17, mine car, 18, material pond, 19, bulk cargo, 20, U-shaped clamp, 21, groove.
The specific embodiment
As shown in Figure 1, provide the method for manufacture and use thereof of a kind of complete pneumatic tunnel car unloader, it is simple in structure, and volume is little, does not need to install in less tunnel, directly to use.Its structure is comprised of chassis 1, cylinder 2, conveyor screw 3, discharge nozzle 10 and compression ring 13.Chassis rectangular steel plate of 1 use is made, and below four jiaos of chassis 1, castor 4 is installed, and makes chassis 1 push away and to walk on the ground, turns to the preferred universal caster wheel of castor 4 on chassis 1 for ease of chassis 1.
Middle above chassis 1 is vertically connected with cylinder 2, and cylinder 2 adopts unidirectional base Earrings type cylinder, and the base of cylinder 2 and chassis 1 are fixedly linked and are integral.With flexible pipe, pass through the high-pressure air hose of control cock connecting downhole, thereby give cylinder 2 transmitting powers, the ejecting rod of cylinder 5 of cylinder 2 can be moved up and down.Supporting mounting ear ring seat 6 on the earrings of ejecting rod of cylinder 5, the earrings of earring seats 6 by pin 7 and ejecting rod of cylinder 5 is fixedly linked and is integral; The outer shape of earring seats 6 shape of squaring up, earring seats 6 can swing back and forth around pin 7.
On earring seats 6, be connected with respectively spiral tube 9 and 10 liang of large parts of discharge nozzle of conveyor screw 3, conveyor screw 3 adopts cylinder mode, and spiral tube 9 is one section of pipe, and the power of screw shaft 15 adopts air motor 8 to rotarily actuate.The high-pressure air hose that air motor 8 passes through flexible pipe, control cock and down-hole, to UNICOM, provides power to air motor 8 with this.The lower end of screw shaft 15 will be stretched out one section of spiral tube 9 outward, so that the bulk cargo in mine car 17 19 is brought in spiral tube.In the upper end of spiral tube 9, a side is vertically connected with discharge nozzle 10, and discharge nozzle 10 is one section of pipe, and discharge nozzle 10 and spiral tube 9 are to UNICOM.Discharge nozzle 10, spiral tube 9 and earring seats 6 threes are weldingly connected and are integral respectively.
In the bottom of discharge nozzle 10, a side is provided with spring pin 11, with this, locates extension tube 12.In discharge nozzle 10, be plugged with an elongated segment pipe 12, extension tube 12 can move in the interior flexible turnover of discharge nozzle 10.With this, adjust the pick-up point of discharging.Extension tube 12 is one section of pipe, at the upper outside car of extension tube 12, has groove 21 one, can enter the pin of spring pin 11 in groove 21, locates extension tube 12 do not extract when overhanging with this.In the bottom of spiral tube 9, be provided with some roads compression ring 13, the cross-sectional plane of compression ring 13 is channel steel type, on the spiral tube 9 in compression ring 13, is drilled with several pores, and pore is used for to the interior ventilation of spiral tube 9, and the both sides of compression ring 13 and spiral tube 9 sealings are weldingly connected and are integral.Some roads compression ring 13 is connected by tracheae 14 sealings, and tracheae 14 is fixed on spiral tube 9 by U-shaped clamp 20.The high-pressure air hose of the other end of tracheae 14 by flexible pipe and down-hole is to UNICOM, high pressure draft in airduct can be blown into by the pore in compression ring 13 in spiral tube 9, thereby blow afloat the upwards feeding simultaneously of part bulk cargo 19 and screw shaft 15, bulk cargo 19 is moved up simultaneously with screw shaft 15 under suspended state, with this, reduce the rotational resistance of screw shaft 15, improve the transport efficiency of screw shaft 15.Due to the frequent change of the stream pressure of high pressure draft in spiral tube 9, make again spiral tube 9 produce vibrations, make the bulk cargo 19 in mine car 17 there is local flowing power, this vibratility of spiral tube 9 has played booster action to unloading.Produce spark when preventing the compartment contact-impact of the bottom of spiral tube 9, screw shaft 15 and mine car 17, its lower end can adopt copper material to make (during collision, not producing pyrophoric material all can use), thereby reaches explosion-proof object.
Using method is: shift this machine onto gap between stock retaining wall 16 and mine car 17, adjust the height of conveyor screw 3 by manipulating cylinder 2, the bottom of conveyor screw 3 is inserted in the bulk cargo 19 of mine car 17.Adjust the extension elongation of extension tube 12, bulk cargo 19 can be dropped in material pond 18.Open air motor 8 and make screw shaft 15 rotations, bulk cargo 19 enter behind the lower end of screw shaft 15, open compression ring 13 air-flow to the interior air-supply of spiral tube 9, offset does not move the position of spiral tube 9 in mine car 17, most of bulk cargo 19 in mine car 17 just falls into material pond 18 from extension tube 12, thereby complete car unloading operation, very laborsaving practicality.While needing entrucking, reverse operating, just can load onto mine car 17 the bulk cargo in material pond 18.