CN104070853B - The word car control method of wide cut code ink jet printing machine - Google Patents
The word car control method of wide cut code ink jet printing machine Download PDFInfo
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- CN104070853B CN104070853B CN201410225612.0A CN201410225612A CN104070853B CN 104070853 B CN104070853 B CN 104070853B CN 201410225612 A CN201410225612 A CN 201410225612A CN 104070853 B CN104070853 B CN 104070853B
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Abstract
The word car control method of the open wide cut code ink jet printing machine of the present invention, comprising: step 1, confirms that each word parking stall is zero point; Step 2, drives right word car to move left and arrives P1, then move right P2, drives left word car to move right to arrive distance between P3, P3 and P2 to be more than or equal to L1 and L2 sum, step 3, and driving medium of undertaking the printing of is walked about a spray printing width; Step 4, left word car is driven to get back to zero point to left movement, right word car is driven to move to P4 left, then move right and get back to zero point, repeat step 2 to 4 until print end, distance between the positive stroke ink-jet terminal of left and right word car and the distance between revesal ink-jet starting point are allowing in spacing range, and controlled motion parameter can not be collided to make these two word cars.The present invention, by increasing word car quantity, when keeping one-stroke print span constant, shortening the running time of jet head sets, effectively improve spray printing speed.
Description
Technical field
The present invention relates to the word car control method of wide cut code ink jet printing machine.
Background technology
Wide cut code ink jet printing machine is a kind of large-sized print output equipment by computer-controlled light, mechanical, electrical integration.Compared with Conventional decal machine, the features such as wide cut code ink jet printing machine possesses print quality fineness, flexible operation, cheap, speed of publishing picture is fast, printing model is various, especially on the high side at color laser printing machine, and most spray printing device is by today of spray printing width restriction, wide cut code ink jet printing machine shows obvious operation advantage and good market potential.Current wide cut Numerical Control Printer industry is fast-developing high benefit, a high profit industry, and along with the fast development in wide cut air brushing market, the use of broad-width colorful spray printing product will be more and more extensive.In the fast development of wide cut code ink jet printing machine, improve the Main way that spray printing speed is printing machine design always.
Wide cut code ink jet printing machine is generally work like this: power on by after self-inspection, enter ready-to-print state.After starting print out task, the image file that PC will print is after image processing software process, be converted into the image file of tif form, and then to the image applications RIP software process (color separation, rasterizing etc.) transformed, and transmit a line by data-interface to printing machine control system and print data in memory module.Now, pre-print parameter information is also transferred to control system by PC, and then sends pulse signal to word vehicle controller, controls and drives word car setting in motion.Once the speed of service of word car reaches at the uniform velocity, will jet head sets inlet point fire-fighting print stage on control word car.By the time when a line picture spray printing is complete, control system sends control signal to walking cloth step motor control module, drive cloth stepper motor to drive medium of undertaking the printing of to walk about in the vertical a spray printing width, control system sends signal to word vehicle controller again, drive, this process circulates until completed by entire image spray printing always.After air brushing completes, PC can send to printing machine control system the instruction returning zero point, makes word car return the zero point of word Car Track.
For wide cut code ink jet printing machine, how effectively to shorten the running time of a word car stroke or increase the key that each print span is raising stamp speed.
Existing wide cut code ink jet printing machine only has a word car on a guideway, is generally adopt the method merely increasing nozzle quantity, namely increases each print span to improve spray printing speed.But when the fabric wide cut printed is larger, be not only difficult to effectively improve its print speed only by the nozzle quantity improved in jet head sets, also can be expensive and control difficult and increase manufacturing cost exponentially because of shower nozzle.
Summary of the invention
Embodiments provide a kind of word car control method of wide cut code ink jet printing machine, make it possible to effectively improve spray printing speed.
For solving the problems of the technologies described above, embodiments provide a kind of word car control method of wide cut code ink jet printing machine, described printing machine comprises and is arranged on left word car on same guideway and right word car, described left word car and right word car have one or more jet head sets respectively, and described method comprises:
Step 1, confirms that each word parking stall is its zero point;
Step 2, carry out positive stroke driving: drive described right word car to move across its positive stroke ink-jet starting point left and terminal arrives positive stroke limit position and P1, then positive stroke stop position and P2 is moved right, and drive described left word car to move right to arrive positive stroke stop position and the distance between P3, P3 and P2 through its positive stroke ink-jet starting point and terminal and be more than or equal to the minimum range of left word car low order end and its upper nozzle group and the minimum range of L1 and right word car high order end and its upper nozzle group and L2 sum;
Step 3, drives medium of undertaking the printing of to walk about a spray printing width;
Step 4, carry out revesal driving: drive described left word car to move across its revesal ink-jet starting point left and terminal gets back to its zero point, and drive described right word car to move to revesal extreme position and P4 left, then move right and get back to its zero point through its revesal ink-jet starting point and terminal
Repeat above-mentioned steps 2 to step 4, terminate until print,
Wherein, the distance between the positive stroke ink-jet terminal of left and right word car and the distance between revesal ink-jet starting point are allowing in spacing range, and the kinematic parameter controlling these two word cars can not collide to make these two word cars.
The embodiment of the present invention additionally provides a kind of word car control method of wide cut code ink jet printing machine, described printing machine comprises and is arranged on left word car on same guideway and right word car, described left word car and right word car have one or more jet head sets respectively, and described method comprises:
Step 1, confirms that each word parking stall is its zero point;
Step 2, carry out the first positive stroke to drive: drive described right word car to move across its first positive stroke ink-jet starting point and terminal arrival the first positive stroke limit position and P11 left, then the first positive stroke stop position and P22 is moved right, and drive described left word car to move right through its first positive stroke ink-jet starting point and terminal arrival the first positive stroke stop position and P33, distance between P33 and P22 is more than or equal to the minimum range of left word car low order end and its upper nozzle group and the minimum range of L1 and right word car high order end and its upper nozzle group and L2 sum
Step 3, drives medium of undertaking the printing of to walk about a spray printing width;
Step 4, carry out the first revesal driving: drive described left word car to move across its first revesal ink-jet starting point left and terminal gets back to its zero point, and drive described right word car to move to the first revesal extreme position and P44 left, then move right and get back to its zero point through its first revesal ink-jet starting point and terminal
Step 5, drives medium of undertaking the printing of to walk about a spray printing width;
Step 6, carry out the second positive stroke to drive: drive described left word car to move right and arrive the second positive stroke limit position and P111 through its second positive stroke ink-jet starting point and terminal, then the second positive stroke stop position and P222 is moved to left, and drive described right word car to move across its second positive stroke ink-jet starting point and terminal arrival the second positive stroke stop position and P333 left, distance between P333 and P222 is more than or equal to the minimum range of left word car low order end and its upper nozzle group and the minimum range of L1 and right word car high order end and its upper nozzle group and L2 sum
Step 7, carry out the second revesal driving: drive described right word car to move right and get back to its zero point through its second revesal ink-jet starting point and terminal, and drive described left word car to move right the second revesal extreme position and P444, then its second revesal ink-jet starting point is moved across left and terminal gets back to its zero point
Repeat above-mentioned steps 2 to step 7, terminate until print,
Wherein, the distance between each positive stroke ink-jet terminal of left and right word car and the distance between each revesal ink-jet starting point are allowing in spacing range, and the kinematic parameter controlling these two word cars can not collide to make these two word cars.
The present invention, by increasing word car quantity, when keeping one-stroke print span constant, shortening the running time of jet head sets, effectively improve spray printing speed.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the partial structurtes schematic diagram of wide cut code ink jet printing machine of the present invention.
Fig. 2 is the flow chart of the embodiment one of the word car control method of wide cut code ink jet printing machine of the present invention.
Fig. 3 is the moving line reduced graph of left word car and right word car in embodiment one.
Fig. 4 a to Fig. 4 d is the key position schematic diagram in embodiment one in left word car and right word car motion process.
Fig. 5 a and Fig. 5 b is the flow chart of the embodiment two of the word car control method of wide cut code ink jet printing machine of the present invention.
Fig. 6 is the moving line reduced graph of left word car and right word car in embodiment two.
Fig. 7 is the operation principle structured flowchart of wide cut code ink jet printing machine of the present invention.
Description of reference numerals
1-PC machine, 2-main switchboard, 3-motion control card, 4-motor servo driver, 5-left word car servomotor, 6-right word car servomotor, the left word car of 7-, the right word car of 8-, 9-gratings strips sensor, 91-gratings strips, 10-walks cloth stepper motor driver, 11-walks cloth stepper motor, 12-colors countenance software, 13-nozzle control panel, 14-guideway, 15-cloth pushing shaft, 16-cloth beam, 17-undertakes the printing of medium, n-jet head sets
Y in each flow chart represents "Yes", and N represents "No".
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail, but not as a limitation of the invention.
Fig. 1 is the partial structurtes schematic diagram of wide cut code ink jet printing machine of the present invention.As shown in Figure 1, this printing machine comprises and is arranged on left word car 7 on same guideway 14 and right word car 8, left word car 7 and right word car 8 has in one or more jet head sets n, figure respectively and also show gratings strips 91, cloth pushing shaft 15, cloth beam 16 and medium 17 of undertaking the printing of.The present invention, by increasing word car quantity, when keeping one-stroke print span constant, shortening the running time of jet head sets, effectively improve spray printing speed.Below introduce the word car control method of wide cut code ink jet printing machine of the present invention.
Embodiment one
Herein, using the low order end position of left word car upper nozzle group as the position of left word car, the high order end position of right word car upper nozzle group is as the position of right word car.Certainly, other positions can also be chosen as datum mark, then corresponding replacement position relationship mentioned in this article.
Fig. 2 is the flow chart of the embodiment one of the word car control method of wide cut code ink jet printing machine of the present invention.As shown in the figure, this control method comprises:
Step 1, confirms that each word parking stall is its zero point;
Step 2, carry out positive stroke driving: drive described right word car to move across its positive stroke ink-jet starting point left and terminal arrives positive stroke limit position and P1, then positive stroke stop position and P2 is moved right, and drive described left word car to move right to arrive positive stroke stop position and the distance between P3, P3 and P2 through its positive stroke ink-jet starting point and terminal and be more than or equal to the minimum range of left word car low order end and its upper nozzle group and the minimum range of L1 and right word car high order end and its upper nozzle group and L2 sum;
Step 3, drives medium of undertaking the printing of to walk about a spray printing width;
Step 4, carry out revesal driving: drive described left word car to move across its revesal ink-jet starting point left and terminal gets back to its zero point, and drive described right word car to move to revesal extreme position and P4 left, then move right and get back to its zero point through its revesal ink-jet starting point and terminal
Repeat above-mentioned steps 2 to step 4, terminate until print,
Wherein, the distance between the positive stroke ink-jet terminal of left and right word car and the distance between revesal ink-jet starting point are allowing in spacing range, and the kinematic parameter controlling these two word cars can not collide to make these two word cars.
Here, between each stroke ink-jet starting point and terminal, word car is uniform motion, obvious each word car is in motion process, can experience acceleration, at the uniform velocity, slow down process, therefore kinematic parameter can comprise setting in motion time, acceleration, uniform velocity, uniform motion time, the time of reducing speed now and deceleration.
Here, distance between the positive stroke ink-jet terminal of left and right word car and the distance between revesal ink-jet starting point are allowing in spacing range, what is called allows that spacing refers to the distance not affecting printing effect, that is, still good apart from interior not spray printing printing effect at this, namely if print a line, do not see that this line exists breakpoint yet.Like this, can spray printing be realized seamless, certainly seamlessly not need to mean absolute seamless, because under certain print resolution, between two ink dots, can distance be there is.Such as, if the resolution ratio of a printer is 4800 × 1200dpi, so mean in X-direction (transverse direction), the nearest distance of two ink dots can reach 1/4800 inch; In the Y direction in (longitudinal direction), the nearest distance of two ink dots can reach 1/1200 inch.
Allow that spacing can be lateral separation nearest between two ink dots.Such as, if the resolution ratio of a printer is 4800 × 1200dpi, so mean in X-direction (transverse direction), the nearest lateral separation of two ink dots can reach 1/4800 inch.
Here, the position of P4 and P1 can be identical, can simplify kinematic parameter design like this.
Allow that the numerical value of spacing can be different along with the difference of print resolution.Different printing demand can be adapted to like this.
In addition, the positive stroke ink-jet starting point of each word car and terminal can distinguish corresponding its revesal ink-jet terminal and starting point.The design of each word car kinematic parameter can be simplified like this.
During spray printing, at each word car through ink-jet starting point, the jet head sets on each word car enters spray printing and controls, and at each word car through ink-jet terminal, the jet head sets on each word car stops spray printing controlling, and can shorten one-stroke run duration like this, improves spray printing speed.
Fig. 3 is the moving line reduced graph of left word car and right word car in embodiment one, is wherein all example mutually with the position of P4 and P1 and illustrates.Fig. 4 a to Fig. 4 d is the key position schematic diagram in embodiment one in left word car and right word car motion process, is also all example mutually with the position of P4 and P1 and is illustrated.Above-mentioned control method can be understood better see these figure.Fig. 4 a shows right word car and stops to two word cars state now during P1, Fig. 4 b shows the state of left word car through its positive stroke ink-jet terminal PL two word cars, wherein illustrate with dashed lines the state of imaginary right word parking stall when positive stroke ink-jet terminal PR, because now right word car is not in fact in this position, we are by the spacing of PL and PR imagination amplificationization herein, Fig. 4 c shows the state that left word car stops stopping to P2 to P3 and right word car, and Fig. 4 d shows the state of two word cars when P1 got back to by right word car during revesal.Can find out, right word car from P1 to P2 and follow-up between P2 to P1 be idle stroke motion, can not carry out any spray printing control during this section, this segment distance is to ensure that left and right word car can not collide.
Embodiment two
Fig. 5 a and Fig. 5 b is the flow chart of the embodiment two of the word car control method of wide cut code ink jet printing machine of the present invention, and Fig. 6 is the moving line reduced graph of left word car and right word car in embodiment two.As shown in the figure, this control method comprises:
Step 1, confirms that each word parking stall is its zero point;
Step 2, carry out the first positive stroke to drive: drive described right word car to move across its first positive stroke ink-jet starting point and terminal arrival the first positive stroke limit position and P11 left, then the first positive stroke stop position and P22 is moved right, and drive described left word car to move right through its first positive stroke ink-jet starting point and terminal arrival the first positive stroke stop position and P33, distance between P33 and P22 is more than or equal to the minimum range of left word car low order end and its upper nozzle group and the minimum range of L1 and right word car high order end and its upper nozzle group and L2 sum
Step 3, drives medium of undertaking the printing of to walk about a spray printing width;
Step 4, carry out the first revesal driving: drive described left word car to move across its first revesal ink-jet starting point left and terminal gets back to its zero point, and drive described right word car to move to the first revesal extreme position and P44 left, then move right and get back to its zero point through its first revesal ink-jet starting point and terminal
Step 5, drives medium of undertaking the printing of to walk about a spray printing width;
Step 6, carry out the second positive stroke to drive: drive described left word car to move right and arrive the second positive stroke limit position and P111 through its second positive stroke ink-jet starting point and terminal, then the second positive stroke stop position and P222 is moved to left, and drive described right word car to move across its second positive stroke ink-jet starting point and terminal arrival the second positive stroke stop position and P333 left, distance between P333 and P222 is more than or equal to the minimum range of left word car low order end and its upper nozzle group and the minimum range of L1 and right word car high order end and its upper nozzle group and L2 sum
Step 7, carry out the second revesal driving: drive described right word car to move right and get back to its zero point through its second revesal ink-jet starting point and terminal, and drive described left word car to move right the second revesal extreme position and P444, then its second revesal ink-jet starting point is moved across left and terminal gets back to its zero point
Repeat above-mentioned steps 2 to step 7, terminate until print,
Wherein, the distance between each positive stroke ink-jet terminal of left and right word car and the distance between each revesal ink-jet starting point are allowing in spacing range, and the kinematic parameter controlling these two word cars can not collide to make these two word cars.
Here, the position of P44 and P11 can be identical, and the position of P444 and P111 can be identical, can simplify the design of each word car kinematic parameter like this.
In addition, P11, P22, P33, P44 can respectively with P111, P222, P333, P444 about guideway Central Symmetry, can simplify so each word car kinematic parameter design.
Compared with embodiment one, embodiment two alternately walks a segment distance by left and right word car more, can make ideally be issued to identical the service life of the jet head sets on the word car of left and right.
In addition, the first positive stroke ink-jet starting point of each word car and terminal be corresponding its first revesal ink-jet terminal and starting point respectively, and the second positive stroke ink-jet starting point of each word car and terminal be corresponding its second revesal ink-jet terminal and starting point respectively.The design of each word car kinematic parameter can be simplified like this.
Fig. 6 is the moving line reduced graph of left word car and right word car in embodiment two, identical with the position of P44 and P11 here, and the position of P444 and P111 is all example mutually and illustrates.
Below introduce an embody rule example.
Wide cut code ink jet printing machine powers on by after self-inspection, enters ready-to-print state.After starting print out task, the management of PC 1 director machine interactive interface and the real-time monitoring of control system, and required print pattern is undertaken processing by colors countenance software 12 and generates corresponding spray printing control command, this spray printing control command is passed to nozzle control panel 13, and nozzle control panel 13 controls the spray printing of left word car and right word car upper nozzle group.Process information is also given main switchboard 2 by PC 1, and movable information is passed to motion control card 3 and carries out information interaction with nozzle control panel 13 by main switchboard 2.Motion control card 3 is respectively to motor servo driver 4 and walk cloth stepper motor driver 10 and send instruction.Walk cloth stepper motor driver 10 and control cloth stepper motor 11, motor servo driver 4 drives left word car servomotor 5 and right word car servomotor 6, and then controls the motion of left word car 7 and right word car 8.Here, the motion of left word car 7 and right word car 8 is controlled according to control method of the present invention.
At each word car through ink-jet starting point, the jet head sets on each word car carries out spray printing control, and when each word car arrives ink-jet terminal, the jet head sets on each word car stops spray printing.The positional information of each word car motion is measured via the gratings strips sensor 9 coordinated with gratings strips 91 and passes to main switchboard 2.After air brushing completes, PC 1 can send to main switchboard 2 instruction that word car returns zero point, makes each word car return the zero point of word Car Track.
Certainly, be more than the preferred embodiment of the present invention, should be understood that; for those skilled in the art; under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications are also considered as protection scope of the present invention.
Claims (10)
1. a word car control method for wide cut code ink jet printing machine, described printing machine comprises and is arranged on left word car on same guideway and right word car, and described left word car and right word car have one or more jet head sets respectively, and described method comprises:
Step 1, confirms that each word parking stall is its zero point;
Step 2, carry out positive stroke driving: drive described right word car to move across its positive stroke ink-jet starting point left and terminal arrives positive stroke limit position and P1, then positive stroke stop position and P2 is moved right, and drive described left word car to move right to arrive positive stroke stop position and the distance between P3, P3 and P2 through its positive stroke ink-jet starting point and terminal and be more than or equal to the minimum range of left word car low order end and its upper nozzle group and the minimum range of L1 and right word car high order end and its upper nozzle group and L2 sum;
Step 3, drives medium of undertaking the printing of to walk about a spray printing width;
Step 4, carry out revesal driving: drive described left word car to move across its revesal ink-jet starting point left and terminal gets back to its zero point, and drive described right word car to move to revesal extreme position and P4 left, then move right and get back to its zero point through its revesal ink-jet starting point and terminal
Repeat above-mentioned steps 2 to step 4, terminate until print,
Wherein, the distance between the positive stroke ink-jet terminal of left and right word car and the distance between revesal ink-jet starting point are allowing in spacing range, and the kinematic parameter controlling these two word cars can not collide to make these two word cars.
2. the word car control method of wide cut code ink jet printing machine according to claim 1, it is characterized in that, the position of P4 and P1 is identical.
3. the word car control method of wide cut code ink jet printing machine according to claim 1, is characterized in that, described in allow that the numerical value of spacing is different along with the difference of print resolution.
4. the word car control method of wide cut code ink jet printing machine according to claim 1, is characterized in that, described in allow that spacing is lateral separation nearest between two ink dots.
5. the word car control method of wide cut code ink jet printing machine according to claim 1, is characterized in that, the positive stroke ink-jet starting point of each word car and terminal be corresponding its revesal ink-jet terminal and starting point respectively.
6. a word car control method for wide cut code ink jet printing machine, described printing machine comprises and is arranged on left word car on same guideway and right word car, and described left word car and right word car have one or more jet head sets respectively, and described method comprises:
Step 1, confirms that each word parking stall is its zero point;
Step 2, carry out the first positive stroke to drive: drive described right word car to move across its first positive stroke ink-jet starting point and terminal arrival the first positive stroke limit position and P11 left, then the first positive stroke stop position and P22 is moved right, and drive described left word car to move right to arrive the first positive stroke stop position and the distance between P33, P33 and P22 through its first positive stroke ink-jet starting point and terminal and be more than or equal to the minimum range of left word car low order end and its upper nozzle group and the minimum range of L1 and right word car high order end and its upper nozzle group and L2 sum;
Step 3, drives medium of undertaking the printing of to walk about a spray printing width;
Step 4, carry out the first revesal driving: drive described left word car to move across its first revesal ink-jet starting point left and terminal gets back to its zero point, and drive described right word car to move to the first revesal extreme position and P44 left, then move right and get back to its zero point through its first revesal ink-jet starting point and terminal;
Step 5, drives medium of undertaking the printing of to walk about a spray printing width;
Step 6, carry out the second positive stroke to drive: drive described left word car to move right and arrive the second positive stroke limit position and P111 through its second positive stroke ink-jet starting point and terminal, then the second positive stroke stop position and P222 is moved to left, and drive described right word car to move across its second positive stroke ink-jet starting point and terminal left to arrive the second positive stroke stop position and the distance between P333, P333 and P222 and be more than or equal to the minimum range of left word car low order end and its upper nozzle group and the minimum range of L1 and right word car high order end and its upper nozzle group and L2 sum;
Step 7, carry out the second revesal driving: drive described right word car to move right and get back to its zero point through its second revesal ink-jet starting point and terminal, and drive described left word car to move right the second revesal extreme position and P444, then its second revesal ink-jet starting point is moved across left and terminal gets back to its zero point
Repeat above-mentioned steps 2 to step 7, terminate until print,
Wherein, the distance between each positive stroke ink-jet terminal of left and right word car and the distance between each revesal ink-jet starting point are allowing in spacing range, and the kinematic parameter controlling these two word cars can not collide to make these two word cars.
7. the word car control method of wide cut code ink jet printing machine according to claim 6, it is characterized in that, the position of P44 and P11 is identical, and the position of P444 and P111 is identical.
8. the word car control method of wide cut code ink jet printing machine according to claim 6, is characterized in that, P11, P22, P33, P44 respectively with P111, P222, P333, P444 about guideway Central Symmetry.
9. the word car control method of wide cut code ink jet printing machine according to claim 6, is characterized in that, described in allow that the numerical value of spacing is different along with the difference of print resolution, and/or described in allow that spacing is lateral separation nearest between two ink dots.
10. the word car control method of wide cut code ink jet printing machine according to claim 6, it is characterized in that, first positive stroke ink-jet starting point of each word car and terminal be corresponding its first revesal ink-jet terminal and starting point respectively, and the second positive stroke ink-jet starting point of each word car and terminal be corresponding its second revesal ink-jet terminal and starting point respectively.
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| CN105936186B (en) * | 2016-06-16 | 2018-04-17 | 深圳市全印图文技术有限公司 | A kind of printing device of achievable combination spray printing |
| CN111347778B (en) * | 2018-12-21 | 2021-02-09 | 深圳市汉森软件有限公司 | Reciprocating scanning printing control method and printer |
| CN114290824B (en) * | 2021-12-28 | 2023-06-20 | 宁波得力科贝技术有限公司 | Origin determining method for printer carriage |
| CN114290826B (en) * | 2021-12-28 | 2023-06-20 | 宁波得力科贝技术有限公司 | Carriage control method of printer |
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