CN104070152A - Mobile rigging casting method and device - Google Patents
Mobile rigging casting method and device Download PDFInfo
- Publication number
- CN104070152A CN104070152A CN201410350307.4A CN201410350307A CN104070152A CN 104070152 A CN104070152 A CN 104070152A CN 201410350307 A CN201410350307 A CN 201410350307A CN 104070152 A CN104070152 A CN 104070152A
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- steel wire
- wire rope
- rope
- crucible furnace
- mobile platform
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Abstract
A mobile rigging casting mechanism comprises a pair of rope forceps, a pulley, a mobile platform, a windlass, a crucible furnace, a case body, a support frame, an electric control cabinet and a steel wire rope, wherein the case body is internally provided with the mobile platform, the crucible furnace, the windlass and the support frame, the support frame is provided with the pulley, and the pulley and the windlass are wound with the steel wire rope. The method comprises the steps of opening the case body, taking out tools and materials, pulling out the mobile platform of the case body, setting up the support frame, powering on the crucible furnace, setting a temperature, placing a casting alloy in a crucible for heating and dissolution, sleeving the steel wire rope into a coupling to be fixed on the pair of rope forceps during heating, carrying out cleaning treatment on scattered steel wires of the steel wire rope, after the treatment, completely sleeving the scattered steel wires into the coupling, hoisting with the windlass, supporting a cantilever support arm, sleeving a pulling rope, and hoisting and placing the coupling and the steel wire rope on the mobile platform for casting. According to the method and the device, a production flow is combined and concentrated, complication is simplified, the labor intensity is reduced, and the working efficiency is improved.
Description
Technical field
The present invention relates to a kind of portable rigging casting method and device thereof, belong to rigging casting equipment technical field.
Background technology
Casting rigging is the one of steel rope, main application: the aspects such as port and pier, hydraulic engineering, science of bridge building, architectural engineering, space flight military project.Casting rigging is a kind of deep processing high value added product, is widely used, and in many engineering projects, market demand is huge.At present, casting rigging is mainly divided into thermalloy casting and resin cold casting, requires customization according to technology, and thermalloy casting is more more extensive than the application of resin cold casting in general, and financial cost is relatively low.
Traditional casting method is: set for this platform, melt alloy, the loose head of steel cable, crane lifting, socket casting.This kind of method is convenient to implement for fixing production scene, but for very inconvenience of field work, because being subject to environment, job site operation in the wild limits to, each process links is all again relatively independent, therefore must with construction party hand-in-glove, need construction party that material, instrument, equipment support are provided, not only time-consuming, effort, increase cost of manufacture, inefficiency.
Summary of the invention
The object of the invention is in order to overcome the deficiencies in the prior art, a kind of portable rigging casting method and device thereof are provided.
Described mobile casting rigging equipment, to adopt mobile box, crucible casting furnace, rope pincers and lifting appliance integrated, use container-type structure assembly manufacture craft program (the loose head of steel cable steel wire, socket lifting, platform casting) and relevant device to combine, reach the object that making needs.
Portable rigging pouring device of the present invention, is made up of rope pincers, pulley, mobile platform, hoist engine, crucible furnace, casing, bracing frame, electrical control cubicles and steel wire rope; In casing, be provided with mobile platform, crucible furnace, hoist engine and bracing frame, bracing frame is provided with pulley, and pulley and hoist engine are wound with steel wire rope.
Portable rigging casting method of the present invention, open casing, taking-up instrument, material, pull-out casing mobile platform, build bracing frame, crucible furnace connects power supply, sets temperature, and cast alloys is placed to heating for dissolving in crucible, in heating process, steel wire rope is packed into socket fixing on rope pincers, carry out the loose cleaning of steel wire rope steel wire, after finishing dealing with, a steel wire that will fall apart packs into socket completely, lifting adopts hoist engine lifting, props up cantilever support arm and puts pull rope, and socket is lifted on holding movable platform and cast together with steel wire rope.
Electrical control part of the present invention adopts electric cabinet integrative control, and the rated voltage that described crucible furnace connects power supply is 380V, 800 DEG C of crucible furnace maximum temperatures, and thermostatic control, digital readout temperature controller is measured temperature value, and elevator adopts crawl mode of operation.
The present invention adopts container-type structure, and workbench, equipment, material, instrument are integrated, and according to socket casting workflow, realizes integrated completing.The present invention can be used for the fixing use in rigging production scene, also can be used for on-the-spot mobile use of field construction, great advantage is to be convenient to install, transport, and particularly job site operation is in the wild owing to limited to by environmental condition, and this equipment can reduce work difficulty and working strength greatly.
Brief description of the drawings
Fig. 1 is the structural representation of portable rigging pouring device,
Fig. 2 is the right view of Fig. 1.
In figure: 1-rope pincers, 2-pulley, 3-mobile platform, 4-hoist engine, 5-crucible furnace, 6-casing, 7-bracing frame, 8-electrical control cubicles, 9-steel wire rope.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail:
Portable rigging pouring device of the present invention, by accompanying drawing 1,2, it is made up of restrict pincers 1, pulley 2, mobile platform 3, hoist engine 4, crucible furnace 5, casing 6, bracing frame 7, electrical control cubicles 8 and steel wire rope 9; In casing 6, be provided with mobile platform 3, crucible furnace 5, hoist engine 4 and bracing frame 7, bracing frame 7 is provided with pulley 2, and pulley 2 and hoist engine 4 are wound with steel wire rope 9.
Portable rigging casting method of the present invention, open casing 6, taking-up instrument, material, pull-out casing mobile platform 3, build bracing frame 7, crucible furnace 5 connects power supply, set temperature, cast alloys is placed to heating for dissolving in crucible, in heating process, steel wire rope 9 is packed into socket fixing on rope pincers 1, carry out the loose cleaning of steel wire rope steel wire, after finishing dealing with, a steel wire that will fall apart packs into socket completely, lifting adopts hoist engine 4 to lift by crane, prop up cantilever support arm and put pull rope, socket is lifted on holding movable platform 3 and cast together with steel wire rope.
Electrical control part of the present invention adopts electric cabinet integrative control, and the rated voltage that described crucible furnace 5 connects power supply is 380V, 800 DEG C of crucible furnace maximum temperatures, and thermostatic control, digital readout temperature controller is measured temperature value, and elevator adopts crawl mode of operation.
Claims (3)
1. portable rigging pouring device, is characterized in that: it is made up of the pincers (1) of restricting, pulley (2), mobile platform (3), hoist engine (4), crucible furnace (5), casing (6), bracing frame (7), electrical control cubicles (8) and steel wire rope (9); In casing (6), be provided with mobile platform (3), crucible furnace (5), hoist engine (4) and bracing frame (7), bracing frame (7) is provided with pulley (2), and pulley (2) and hoist engine (4) are wound with steel wire rope (9).
2. portable rigging casting method, it is characterized in that: open casing (6), taking-up instrument, material, pull-out casing mobile platform (3), build bracing frame (7), crucible furnace (5) connects power supply, set temperature, cast alloys is placed to heating for dissolving in crucible, in heating process, steel wire rope (9) is packed into socket upper fixing at rope pincers (1), carry out the loose cleaning of steel wire rope steel wire, after finishing dealing with, a steel wire that will fall apart packs into socket completely, lifting adopts hoist engine (4) lifting, prop up cantilever support arm and put pull rope, socket is lifted on holding movable platform (3) and cast together with steel wire rope.
3. portable rigging casting method as claimed in claim 2, is characterized in that: the rated voltage that described crucible furnace (5) connects power supply is 380V, and the maximum temperature that crucible furnace is set is no more than 800 DEG C, thermostatic control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410350307.4A CN104070152B (en) | 2014-07-23 | 2014-07-23 | Portable rigging casting method and device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410350307.4A CN104070152B (en) | 2014-07-23 | 2014-07-23 | Portable rigging casting method and device thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104070152A true CN104070152A (en) | 2014-10-01 |
| CN104070152B CN104070152B (en) | 2016-05-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410350307.4A Active CN104070152B (en) | 2014-07-23 | 2014-07-23 | Portable rigging casting method and device thereof |
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| CN (1) | CN104070152B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107604719A (en) * | 2017-09-23 | 2018-01-19 | 大连科迈尔防腐科技有限公司 | A kind of casting method for changing socket shape |
| CN108296471A (en) * | 2018-03-20 | 2018-07-20 | 曹妃甸港矿石码头股份有限公司 | A kind of multifunctional steel wire cord lock tool teeming stage and its pouring procedure |
| CN110404873A (en) * | 2019-09-02 | 2019-11-05 | 舟山市质量技术监督检测研究院 | A kind of steel wire rope end head peculiar to vessel disperses rinse bath automatically |
| CN118371690A (en) * | 2024-06-25 | 2024-07-23 | 泰州市强达不锈钢丝绳有限公司 | Pear-shaped head casting equipment for steel wire rope |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110496953B (en) * | 2019-08-30 | 2021-06-29 | 海洋石油工程股份有限公司 | Steel wire rope section casting steel wire pre-arrangement equipment and use method thereof |
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| JP4924084B2 (en) * | 2007-02-21 | 2012-04-25 | 住友電気工業株式会社 | Copper rough wire and method for manufacturing the same, conductor for electric wire |
| CN102517938A (en) * | 2011-12-23 | 2012-06-27 | 建峰索具有限公司 | Compacted stranded steel rope cast rigging and manufacturing method thereof |
| CN102561078A (en) * | 2012-02-12 | 2012-07-11 | 李付林 | Steel wire rope type casting rig |
| CN202609763U (en) * | 2011-12-31 | 2012-12-19 | 建峰索具有限公司 | Compacted strand steel rope casting rigging for lifting |
-
2014
- 2014-07-23 CN CN201410350307.4A patent/CN104070152B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4924084B2 (en) * | 2007-02-21 | 2012-04-25 | 住友電気工業株式会社 | Copper rough wire and method for manufacturing the same, conductor for electric wire |
| CN102517938A (en) * | 2011-12-23 | 2012-06-27 | 建峰索具有限公司 | Compacted stranded steel rope cast rigging and manufacturing method thereof |
| CN202609763U (en) * | 2011-12-31 | 2012-12-19 | 建峰索具有限公司 | Compacted strand steel rope casting rigging for lifting |
| CN102561078A (en) * | 2012-02-12 | 2012-07-11 | 李付林 | Steel wire rope type casting rig |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107604719A (en) * | 2017-09-23 | 2018-01-19 | 大连科迈尔防腐科技有限公司 | A kind of casting method for changing socket shape |
| CN108296471A (en) * | 2018-03-20 | 2018-07-20 | 曹妃甸港矿石码头股份有限公司 | A kind of multifunctional steel wire cord lock tool teeming stage and its pouring procedure |
| CN110404873A (en) * | 2019-09-02 | 2019-11-05 | 舟山市质量技术监督检测研究院 | A kind of steel wire rope end head peculiar to vessel disperses rinse bath automatically |
| CN118371690A (en) * | 2024-06-25 | 2024-07-23 | 泰州市强达不锈钢丝绳有限公司 | Pear-shaped head casting equipment for steel wire rope |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104070152B (en) | 2016-05-25 |
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