CN104060519A - Process for manufacturing artificial turf - Google Patents
Process for manufacturing artificial turf Download PDFInfo
- Publication number
- CN104060519A CN104060519A CN201410310770.6A CN201410310770A CN104060519A CN 104060519 A CN104060519 A CN 104060519A CN 201410310770 A CN201410310770 A CN 201410310770A CN 104060519 A CN104060519 A CN 104060519A
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- China
- Prior art keywords
- base cloth
- chinampa
- artificial turf
- manufacture craft
- adhesive layer
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Road Paving Structures (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a process for manufacturing artificial turf. The method comprises the steps that firstly, artificial turf fibers are arranged on a base fabric in a knitting and tufting mode; then, a thermoplastic material is heated to be of a molten state, is uniformly distributed on the back surface of the base fabric through the coating process or the heat sealing process, and forms a back adhesive layer after being cooled and solidified; the base fabric is separated from the back adhesive layer, the artificial turf fibers are fixed to the back adhesive layer in a bonding mode, and then the artificial turf capable of being wholly recycled is formed. The effect of bonding between the thermoplastic material serving as the back adhesive layer and the artificial turf fibers is excellent, but the effect of bonding between the thermoplastic material and the base fabric is poor or can not be achieved at all. The thermoplastic material serves as the back adhesive layer of the artificial turf, a base fabric structure of the finished product is omitted, the turf fibers and the back adhesive layer meet the requirement for wholly recycling the materials, and therefore the sustainable development of environment is maintained. The artificial turf is simple in structure, easy to manufacture and suitable for industrialization, saves the raw materials, lowers the cost and enables the resources to be recyclable.
Description
Technical field
The present invention relates to a kind of novel artificial lawn manufacture craft, particularly a kind of recycled in its entirety that realizes, and the chinampa manufacture craft recycling.
Background technology
Existing chinampa is by grass silk, and base cloth and gum three components form.Wherein, grass silk is by thermoplasticity material polyethylene, and polypropylene and/or polyamide material are made, and base cloth is made by polypropylene material, and gum is that thermosetting material carboxy styrene-butadiene rubber or polyurethane are made.Thermoplasticity material is recuperable, and thermosetting material can not reclaim, and can only make substance decomposition by burning.Therefore existing chinampa is made the restriction of material, and can not integral body recycle, and causes certain waste of material, its processing mode also causes certain pollution to environment simultaneously.
Summary of the invention
The object of the present invention is to provide in a kind of situation that keeps chinampa stability characteristic (quality), make its chinampa manufacture craft of can recycled in its entirety utilizing, to avoid waste of material, reduce discarded and process to cause and bring pollution.
For realizing above-mentioned technical purpose, the present invention by the following technical solutions: a kind of chinampa manufacture craft, is characterized in that: first adopt knitting by artificial grass filaments tufting on base cloth; Then thermoplasticity material is heated to molten condition, by coating or heat seal process, makes its back side that is distributed in base cloth, after solidifying, form gum layer after cooling; Base cloth is separated with gum layer, and artificial grass filaments is adhesively fixed on gum layer, forms a kind of chinampa that can recycled in its entirety; The thermoplasticity material that described gum layer adopts, it meets with artificial grass filaments bond effect excellent, and with base cloth bonding effect poor or both can not bond.
Described artificial grass filaments is made by polythene material, and base cloth is made by polypropylene material; Base cloth can be individual layer PP base cloth, and double-deck PP base cloth or individual layer PP base cloth add grid cloth.
Described thermoplasticity material can be thermoplastic resin or bonding adhesive class material;
Described thermoplasticity material can be ethene, ethene and copolymer thereof or polyamide-based in one or more.
When thermoplasticity material adopts thermoplastic resin, adopt heat seal process to make gum layer.
When thermoplasticity material adopts bonding adhesive class material, adopt coating process to make gum.
The invention has the beneficial effects as follows: this chinampa adopts thermoplasticity material as gum, and final products have omitted base fabric structure, grass silk and gum layer have met the recycled in its entirety requirement of material, have maintained the sustainable development of environment.Compare with traditional chinampa, simple in structure, manufacture craft is simple, is easy to realize industrialization.The more important thing is and saved raw material, reduced cost, resource can be recycled.
The specific embodiment
Artificial grass filaments is made by polythene material; Base cloth is made by polypropylene material; Base cloth can be individual layer PP base cloth, and double-deck PP base cloth or individual layer PP base cloth add grid cloth; Gum material adopts thermoplasticity material, can be thermoplastic resin, bonding adhesive class material, thermoplasticity material and can be ethene, ethene and copolymer thereof or polyamide-based in one or more.
Embodiment 1: first adopt knitting by artificial grass filaments tufting on base cloth; Select with artificial grass filaments bond effect excellent and with base cloth bonding effect poor or both not cohesible thermoplastic resins, be heated to molten condition, by heat seal process, make its back side that is distributed in base cloth, after solidifying, form gum layer after cooling; Base cloth is separated with gum layer, and artificial grass filaments is adhesively fixed on gum layer, forms a kind of chinampa that can recycled in its entirety.
Embodiment 2: first adopt knitting by artificial grass filaments tufting on base cloth; Select with artificial grass filaments bond effect excellent and with base cloth bonding effect poor or both not cohesible bonding adhesive class materials, be heated to molten condition, by coating process, make its back side that is distributed in base cloth, after solidifying, form gum layer after cooling; Base cloth is separated with gum layer, and artificial grass filaments is adhesively fixed on gum layer, forms a kind of chinampa that can recycled in its entirety.
Claims (7)
1. a chinampa manufacture craft, is characterized in that: first adopt knitting by artificial grass filaments tufting on base cloth; Then thermoplasticity material is heated to molten condition, by coating or heat seal process, makes its back side that is distributed in base cloth, after solidifying, form gum layer after cooling; Base cloth is separated with gum layer, and artificial grass filaments is adhesively fixed on gum layer, forms a kind of chinampa that can recycled in its entirety; The thermoplasticity material that described gum layer adopts, it meets with artificial grass filaments bond effect excellent, and with base cloth bonding effect poor or both can not bond.
2. a kind of chinampa manufacture craft according to claim 1, is characterized in that: described artificial grass filaments is made by polythene material, and base cloth is made by polypropylene material; Base cloth can be individual layer PP base cloth, and double-deck PP base cloth or individual layer PP base cloth add grid cloth.
3. a kind of chinampa manufacture craft according to claim 1, is characterized in that: described thermoplasticity material is thermoplastic resin.
4. a kind of chinampa manufacture craft according to claim 1, is characterized in that: described thermoplasticity material is bonding adhesive class material.
5. a kind of chinampa manufacture craft according to claim 1, is characterized in that: described thermoplasticity material can be ethene, ethene and copolymer thereof or polyamide-based in one or more.
6. a kind of chinampa manufacture craft according to claim 3, is characterized in that: adopt heat seal process to make gum layer.
7. a kind of chinampa manufacture craft according to claim 4, is characterized in that: adopt coating process to make gum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410310770.6A CN104060519B (en) | 2014-06-30 | 2014-06-30 | A kind of chinampa manufacture craft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410310770.6A CN104060519B (en) | 2014-06-30 | 2014-06-30 | A kind of chinampa manufacture craft |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104060519A true CN104060519A (en) | 2014-09-24 |
| CN104060519B CN104060519B (en) | 2016-02-17 |
Family
ID=51548434
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410310770.6A Active CN104060519B (en) | 2014-06-30 | 2014-06-30 | A kind of chinampa manufacture craft |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104060519B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112458828A (en) * | 2020-11-09 | 2021-03-09 | 江苏文明人造草坪有限公司 | High-extraction-force artificial turf and preparation process thereof |
| WO2021208303A1 (en) * | 2020-04-14 | 2021-10-21 | 江苏共创人造草坪股份有限公司 | Low-shrinkage woven fabric, low-shrinkage flooring material, and preparation method therefor |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101424068B (en) * | 2007-11-02 | 2011-07-20 | 广州爱奇实业有限公司 | Novel synthetic turf and method for producing the same |
| CN102199909B (en) * | 2010-03-22 | 2012-10-10 | 张豪翔 | Environment-friendly, greening and resolvable artificial turf |
| JP2012102491A (en) * | 2010-11-09 | 2012-05-31 | Sumitomo Rubber Ind Ltd | Artificial turf filler and artificial turf structure |
| CN202047336U (en) * | 2011-03-15 | 2011-11-23 | 北京林业大学 | Lawn bed reinforcing net |
| CN102808368A (en) * | 2012-08-14 | 2012-12-05 | 青岛青禾人造草坪有限公司 | Artificial turf capable of being fully recycled and manufacturing method thereof |
| CN103603253A (en) * | 2013-12-05 | 2014-02-26 | 河北麦迪橡塑股份有限公司 | Recyclable artificial grass lawn and manufacturing method thereof |
-
2014
- 2014-06-30 CN CN201410310770.6A patent/CN104060519B/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021208303A1 (en) * | 2020-04-14 | 2021-10-21 | 江苏共创人造草坪股份有限公司 | Low-shrinkage woven fabric, low-shrinkage flooring material, and preparation method therefor |
| JP2022533493A (en) * | 2020-04-14 | 2022-07-25 | 江蘇共創人造草坪股▲分▼有限公司 | Low-shrinkage machine-woven fabric, low-shrinkage bedding material and preparation method thereof |
| JP7239676B2 (en) | 2020-04-14 | 2023-03-14 | 江蘇共創人造草坪股▲分▼有限公司 | Woven fabric, bedding material and preparation method thereof |
| CN112458828A (en) * | 2020-11-09 | 2021-03-09 | 江苏文明人造草坪有限公司 | High-extraction-force artificial turf and preparation process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104060519B (en) | 2016-02-17 |
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